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8

Section: Burner Wiring

Explosion, Fire, Scald, & 
Burn Hazard

All heating equipment must have HIGH 

LIMIT controls to protect against excessive 

temperature and/or pressure. The control 

must interrupt electrical power and shutdown the 

burner, if operating or safety controls fail and cause a 

runaway condition.

Follow the equipment manufacturer’s wiring diagrams 
and note all required safety controls.
Typical safety controls include high temperature or 
pressure limits, low water cutoffs, pressure relief 
valves and blocked 

fl

 ue sensing switches.

Verify all limit and safety controls are installed and 
functioning correctly, as speci

fi

 ed by the manufacturer, 

applicable safety standards, codes and all authorities 
having jurisdiction.
Ensure the equipment is free of oil and oil vapor 
before starting or resetting the burner. 

Do not wire power directly to the burner motor. Only 
wire the motor as shown in 

Figure 6

. If instant burner 

heat is required by the application, purchase or 
program a control with a long motor-off delay time, 
which will ensure instant heat if a new call for heat  
is received within the motor-off delay time. 

y

y

y

y

y

Figure 6. Wiring with 7559 Control

Notes:

Wires are to be sized to prevent a 
voltage drop between the battery and 
the burner with the burner running at 
full load.
Fuse Sizes(inside control):    
Motor = 20 Amp; Igniter, Control, 
Valve, & Alarm = 7.5 Amp
Hard-wire burner ground to battery. 
Do NOT use chassis ground system.
Input power to the control’s +24 volt 
wire shall be provided from a fused 
service switch, rated at 50 amps or 
less. 
Motor-off delay on a 7559P will be 
disabled if the safety and operating 
limits as shown in 

Figure 6

 interrupt 

power to the control’s red +24 volt 
wire. 
Do not wire power directly to the 
burner motor. Only wire the motor as 
shown in 

Figure 6

. If instant burner 

heat is required by the application, 
purchase or program a control with a 
long motor-off delay time, which will 
ensure instant heat if a new call for 
heat  is received within the motor-off 
delay time. 

1.

2.

3.

4.

5.

6.

24V

POWER

MAIN

ALARM

VALVE

GND (VLV)

IGNITER

GND (IGN)

MOTOR

GND (MTR)

ENABLE

CAD

CELL

ON/OFF/RESET

HIGH
LIMIT

MOTOR

IGNITER

THERMOSTAT

CAD CELL

RED WIRE

BLACK WIRE

OIL

VALVE

Electrical Shock Hazard

Electrical shock can cause severe personal injury or 

death.

Remove all jewelry, such as rings and watches before 

performing service.
Disconnect electrical power before installing or 

servicing the burner.
Provide ground wiring to the burner, metal control 

enclosures and accessories. (This may also be 

required to aid proper control system operation.)

y

y

y

A. Burner installed on equipment

Refer to appliance manufacturer’s wiring diagram for 
electrical connections.  Refer to “Maintain & Service 
Burner” section near the end of this manual.

B. Burner Replacement

Burner wiring may vary, depending on the actual primary 
control and furnished options. Refer to 

Figure 6

 for typical 

burner wiring.

Burner Wiring

Variations to the burner circuits may 
occur due to optional temperature, 

pressure, and vacuum switches that control burner 
operation. Note that when external switches are used to 
control motor operation they must be sized correctly for 
the rated current or a relay should be installed to isolate 
the switches from the motor’s full load current. 

Summary of Contents for SDC 24 VDC

Page 1: ...E INSTRUCTIONS AND SAVE FOR REFERENCE y y y Incorrect installation adjustment or misuse of this burner could result in death severe personal injury or substantial property damage To the Professional Q...

Page 2: ...t up 10 C Set Combustion with Instruments 10 Maintain Service Burner 11 A Owner s Information 11 B Owner Service and Maintenance 11 C Extended Down Time 11 D Regular Service Maintenance 11 Troubleshoo...

Page 3: ...burners may be agency listed as a unit to operate beyond these limits Consult the appliance manufacturer s specifications and agency approvals for verification y y Prepare Before Installing Specifica...

Page 4: ...f the enclosure Each opening shall have a free area of not less then one square inch per 1 000 BTU s per hour of the total input rating of all equipment within the enclosure The openings shall have fr...

Page 5: ...efore installation Do NOT attempt to install or remove a nozzle without securing the adapter to prevent seriously damaging the alignment Use care when handling the nozzle line assembly to prevent chan...

Page 6: ...elease the igniter baseplate Then tilt the igniter back on its hinge Remove the splined nut b Remove the nozzle line assembly from the burner being careful not to damage the electrodes or 1 2 3 4 insu...

Page 7: ...Tape fragments can lodge in fuel line components and fuel unit damaging the equipment and preventing proper operation Use oil resistant pipe sealant compounds y y y The burner may be equipped with a s...

Page 8: ...rated at 50 amps or less Motor off delay on a 7559P will be disabled if the safety and operating limits as shown in Figure 6 interrupt power to the control s red 24 volt wire Do not wire power directl...

Page 9: ...the wires Restore power start the burner and perform the combustion test described previously in this manual 1 2 3 4 5 6 7 8 9 10 Figure 7 Blower Wheel CENTER WHEEL FOR EQUAL DISTANCE FROM HOUSING SI...

Page 10: ...ovided in this installation manual y y y y C Solenoid Valve Testing To check solenoid operation perform the following Check for oil flow and operating pressure by removing the copper tubing from the n...

Page 11: ...the Replacement Parts exploded view for part locations Replace the oil supply line filter if applicable The line filter cartridge must be replaced to avoid contamination of the pump and nozzle Inspect...

Page 12: ...any dirt asphalt or other material Check motor current The amp draw should not exceed the nameplate rating Check all wiring for loose connections or damaged insulation Check the pump pressure and cut...

Page 13: ...following possibilities Check voltage at the motor to insure that switches and relays in line with the motor are operating properly Refer to section Burner Wiring Check pump and motor shaft operation...

Page 14: ...Air Shutter 10 slot 3215 7 Pump Specify 8 Connector Tube Assembly 5394 9 Oil Valve 22246 10 Brass Elbow 2256 11 Cord Set Valve 21807 12 Splined Nut 3666 Illustration Description Part 13 Escutcheon Pla...

Page 15: ...15 24 Vdc SDC Burner Manual...

Page 16: ...e to R W Beckett Corporation P O Box 1289 Elyria OH 44036 NOTE Beckett is not responsible for any labor cost for removal and replacement of equipment THIS WARRANTY IS LIMITED TO THE PRECISE TERMS SET...

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