Beckhoff AG2210-LP Series, Operation Manual

Page 1: ...Operation Manual Planetary gear unit AG2210 LPxxx 1 6 2017 07 26 Version Date ...

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Page 3: ...scope of supply 14 5 2 Name plate AG2210 LP 14 5 3 Type key AG2210 LP 14 6 Technical description 15 6 1 Gear unit configuration 15 6 2 Overview of gear components LP 15 6 3 General technical data 15 6 4 Transport assembly and disassembly 15 7 Mechanical installation 16 7 1 Important notes 16 7 2 Mounting the motor on the gear unit 17 7 3 Mounting the gear unit at the machine 18 7 3 1 Fittings on t...

Page 4: ...it AG2210 LPxxx 4 Version 1 6 8 5 1 Dimensional drawing LP155 MF 1 and MF 2 30 9 Commissioning 31 9 1 Important notes 31 9 2 Guide for commissioning the gear units 32 9 3 Troubleshooting 33 10 Decommissioning 34 11 Support and Service 35 ...

Page 5: ... the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT Safety over EtherCAT TwinSAFE XFC and XTS are registered trademarks of and licensed by Beckhoff Automation GmbH Other designations used in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owners Patent Pending The EtherCAT Technology is ...

Page 6: ...s It is suitable for all industrial applications that are not covered by Article 2 of EC Directive 2002 95 EC restriction of the use of certain hazardous substances in electrical and electronic equipment The gear unit must not be operated in potentially explosive atmospheres In food processing applications the gear unit may only be used beside or below the food area The gear unit is intended for m...

Page 7: ...lations for the prevention of accidents e g personal protective equipment and for environmental protection must be followed CAUTION Personal injuries The gear units are not products under the terms of the EC Machinery Directive Operation of the gear units in machines or systems is only permitted once the machine or system manufacturers has provided evi dence of CE conformity of the complete machin...

Page 8: ...plicable national standards Description of symbols In this documentation the following symbols are used with an accompanying safety instruction or note The safety instructions must be read carefully and followed without fail DANGER Serious risk of injury Failure to follow the safety instructions associated with this symbol directly endangers the life and health of persons WARNING Risk of injury Fa...

Page 9: ...tional legisla tion WARNING Serious risk of injury through hot surfaces The surface temperature may exceed 50 C resulting in a risk of burns Avoid touching the housing during or shortly after operation Allow the gear unit to cool down for at least 15 minutes after switching off Use a thermometer to check whether the surface has cooled down sufficiently WARNING Objects flung out by rotating compone...

Page 10: ...ble extinguishing media are powder foam water spray or carbon dioxide Follow the safety instructions of the lubricant manufacturer CAUTION Solvents and lubricants can cause skin irritations Avoid direct skin contact NOTE Solvents and lubricants can pollute soil and water Cleaning solvents and lubricants must be used and disposed of properly ...

Page 11: ...ble fastenings e g straps prior to transport NOTE Hard impacts e g due to falling or dropping may damage the gear unit Use only lifting gear and load handling devices with sufficient load bearing capacity Do not exceed the permitted lifting weight Set the gear unit down slowly 4 2 Packaging Recyclable cardboard with inserts Dispose of the packaging materials at designated disposal sites Observe th...

Page 12: ... information on radial shaft sealing rings please refer to the website of our partner http www simrit de In the installation position check that no foreign media e g oil accumulate on the drive shaft 4 4 2 2 Check the tightening torques Check the tightening torque of the fastening screws on the gear housing The specified tightening torques can be found in Section 7 Mechanical installation Check th...

Page 13: ...9 30 www castrol com Klüber Lubrication München KG München Phone 49 89 7876 0 www klueber com 4 5 Disposal National regulations Observe the relevant national disposal regulations Supplementary information on replacing the adapter plate and disassembly and disposal of the gear unit is available from our service department The device should be disposed of by a certified disposal company Addresses ca...

Page 14: ...entification 5 1 AG2210 LP scope of supply Check the completeness of the delivery against the delivery note Missing parts or damage should be reported immediately in writing to the carrier the insurance company and or Beckhoff Automation 5 2 Name plate AG2210 LP 5 3 Type key AG2210 LP ...

Page 15: ...s that high breakdown torques and axial forces can be absorbed The motor can be centered via the bearing socket not via the adapter plate This avoids radial distortion of the motor Various motors can be adapted via an adapter plate and spacer sleeve 6 2 Overview of gear components LP Gear components A Gear housing B Output shaft C Adapter plate 6 3 General technical data The maximum permissible sp...

Page 16: ...Do not use compressed air for cleaning the gear unit NOTE In rare cases leaks sweating may occur at the drive in gear units with grease lubrica tion see name plate To avoid sweating we recommend sealing the areas between ð adapter plate and drive housing gear unit and ð adapter plate and motor ð with a surface seal adhesive e g Loctite 573 or 574 For further information please contact our customer...

Page 17: ... gear unit The maximum permitted axial loads must not be exceeded The motor shaft must slide easily If this is not the case the set screw should be loosened further For grooved shafts H the slot of the spacer sleeve F must be in line with the groove of the motor shaft and at right angles with the set screw B There must be no gap between the motor C and the adapter plate D Coat the four screws E wi...

Page 18: ...s Install the gear unit such that the name plate remains readable Do not use washers or toothed washers Gear size AG2210 Pitch circle Ø mm Screw size Strength class Tightening torque Nm 050 44 M4 12 9 4 55 070 62 M5 12 9 9 0 090 80 M6 12 9 15 4 120 108 M8 12 9 37 3 155 140 M10 12 9 73 4 7 3 1 Fittings on the output side NOTE Distortions during mounting can damage the gear unit Mount gearwheels and...

Page 19: ...2 arcmin 1 5 1 2 0 9 1 5 1 2 1 5 1 2 0 9 Max axial force F2A N 700 700 Max radial force F2R N 650 650 Efficiency at full load 97 95 Service Life Lh h 20 000 Weight incl adapter plate m kg 0 75 0 95 Noise level At n1 3000 rpm without load LPA dB 62 Max permissible housing temperature C 90 Ambient temperature C 15 to 40 Lubrication Lubricated for life Paint Grey RAL 7016 Direction of rotation Motor ...

Page 20: ...Technical data Planetary gear unit AG2210 LPxxx 20 Version 1 6 8 1 1 Dimensional drawing LP050 MF 1 and MF 2 ...

Page 21: ... rotation Motor and gearhead same direction Type of protection IP 64 LP70 2 stage Ratio 9 12 15 16 20 25 30 35 40 50 70 100 Maximum acceleration torque max 1000 cycles per hour T2B Nm 55 55 55 42 42 40 55 40 42 40 40 37 Nominal output torque at n1N T2N Nm 29 29 29 22 21 21 22 21 22 21 21 19 Emergency stop torque1 T2NOT Nm 75 75 75 75 75 75 75 75 75 75 75 75 Nominal input speed n1N min 1 3700 Max c...

Page 22: ...io 3 4 5 7 10 9 12 15 16 20 25 30 35 40 50 70 100 Mass moment of inertia 3 Clamping hub diameter mm D 16 J 1 kgcm 0 3 0 2 0 2 E 19 J 1 kgcm 0 6 0 5 0 5 1 Permissible 1000 times during the life span of the gear reducer 2 at n1 3000 rpm and 20 C gearhead temperature 3 referring to the drive ...

Page 23: ...Technical data Planetary gear unit AG2210 LPxxx 23 Version 1 6 8 2 1 Dimensional drawing LP070 MF1 and MF 2 ...

Page 24: ...8 5 12 0 9 5 12 0 9 5 12 0 9 5 8 5 Max axial force F2A N 1900 Max radial force F2R N 2400 Efficiency at full load 97 95 Service Life Lh h 20 000 Weight incl adapter plate m kg 4 0 5 0 Noise level At n1 3000 rpm without load LPA dB 66 Max permissible housing temperature C 90 Ambient temperature C 15 to 40 Lubrication Lubricated for life Paint Grey RAL 7016 Direction of rotation Motor and gearhead s...

Page 25: ...Technical data Planetary gear unit AG2210 LPxxx 25 Version 1 6 8 3 1 Dimensional drawing LP090 MF1 and MF 2 ...

Page 26: ...L 7016 Direction of rotation Motor and gearhead same direction Type of protection IP 64 LP120 2 stage Ratio 9 12 15 16 20 25 28 30 40 50 70 100 Maximum acceleration torque max 1000 cycles per hour T2B Nm 305 305 305 305 305 250 305 305 305 250 250 220 Nominal output torque at n1N T2N Nm 155 155 155 155 155 125 155 155 155 125 125 110 Emergency stop torque1 T2NOT Nm 480 Nominal input speed n1N min ...

Page 27: ...0 25 28 30 40 50 70 100 Mass moment of inertia 3 Clamping hub diameter mm I 32 J 1 kgcm 7 2 6 1 5 6 5 2 5 1 5 4 5 5 5 3 5 3 5 0 K 38 J 1 kgcm 8 1 6 9 6 4 6 1 5 9 6 2 6 4 6 2 5 9 1 Permissible 1000 times during the life span of the gear reducer 2 at n1 3000 rpm and 20 C gearhead temperature 3 referring to the drive ...

Page 28: ...Technical data Planetary gear unit AG2210 LPxxx 28 Version 1 6 8 4 1 Dimensional drawing LP120 MF 1 and MF 2 ...

Page 29: ...tage Torsional rigidity Ct12 arcmin 55 44 55 55 44 Max axial force F2A N 6000 Max radial force F2R N 7500 Efficiency at full load 97 95 Service Life Lh h 20 000 Weight incl adapter plate m kg 17 21 Noise level At n1 3000 rpm without load LPA dB 69 Max permissible housing temperature C 90 Ambient temperature C 15 to 40 Lubrication Lubricated for life Paint Grey RAL 7016 Direction of rotation Motor ...

Page 30: ...Technical data Planetary gear unit AG2210 LPxxx 30 Version 1 6 8 5 1 Dimensional drawing LP155 MF 1 and MF 2 ...

Page 31: ...k contacts ZK and ZK DC and DC and RB and RB may be subject to dangerous voltages exceeding 875 VDC even after the servo drive was disconnected from the mains supply Wait 5 minutes for the AX5101 AX5125 and AX520x 15 minutes for the AX5140 AX5160 AX5172 30 minutes for the AX5190 AX5191 45 minutes for the AX5192 AX5193 after disconnecting and measure the voltage at the DC links ZK and ZK DC and DC ...

Page 32: ...e the brake if necessary Listen out for grinding noises from the motor and the gear unit Check that all the required measures against accidental contact with live and moving parts have been carried out Carry out any further checks which are specifically required for your system Now commission the drive according to the commissioning instructions for the servo drive In multi axis systems individual...

Page 33: ...medy Increased operating temperature The gear unit is not suitable for the purpose Check the technical data Motor heats up the gear unit Check the wiring of the motor Ensure adequate cooling Change the motor Ambient temperature too high Ensure adequate cooling Increased operating noises Distorted motor mounting Contact our service department Bearing damage Gear tooth damage Toothed belt tension to...

Page 34: ...Decommissioning Planetary gear unit AG2210 LPxxx 34 Version 1 6 10 Decommissioning CAUTION Damage to persons and devices Read up on the general and special safety instructions before starting the work ...

Page 35: ... for Beckhoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Support Support offers you comprehensive technical assistance helping you not only with the application of individual Beckhoff products but also with other wide ranging services support design programmi...