Beckhoff KL403 Series, Documentation

Page 1: ...Documentation KL403x Single Dual and Four Channel Analog Output Terminals signal range 10 V to 10 V 4 1 2019 10 10 Version Date...

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Page 3: ...32 connection and LED description 22 3 6 KL4034 connection and LED description 24 3 7 ATEX Special conditions standard temperature range 25 3 8 ATEX Special conditions extended temperature range 26 3...

Page 4: ...Table of contents KL403x 4 Version 4 1...

Page 5: ...ion of products that have already been supplied may be made on the basis of the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT EtherCAT G EtherCAT G10 EtherC...

Page 6: ...ined specialists in control automation and drive engineering who are familiar with the applicable national standards Description of instructions In this documentation the following instructions are us...

Page 7: ...delivery state can be found in the serial number printed on the side of the terminal Syntax of the serial number Structure of the serial number WW YY FF HH WW week of production calendar week YY year...

Page 8: ...ccording to the table below If the information is shorter spaces are added to it The data under positions 1 to 4 are always available The following information is contained Item no Type of information...

Page 9: ...ers that will replace all other serial number systems at Beckhoff in the long term e g batch designations on IO components previous serial number range for safety products etc The BTN will also be int...

Page 10: ...The analog KL403x output terminals generate signals in the range 10 V to 10 V The voltage is supplied to the process level with a resolution of 12 bits and is electrically isolated The output channels...

Page 11: ...atus optional Output 4 x 16 bits of data 4 x 8 bit control status optional Configuration No address or configuration settings Weight approx 85 g Dimensions W x H x D approx 15 mm x 100 mm x 70 mm widt...

Page 12: ...form integer 1 corresponds to 0xFFFF Alternative presentation types can be selected via the feature register R32 38 Output value Process data dec hex 10 V 32767 0x8001 5 V 16383 0xC001 0 V 0 0x0000 5...

Page 13: ...ith highly insulating materials synthetic fibers plastic film etc Surroundings working place packaging and personnel should by grounded probably when handling with the devices Each assembly must be te...

Page 14: ...lock clicks onto the mounting rail If the terminals are clipped onto the mounting rail first and then pushed together without tongue and groove the connection will not be operational When correctly as...

Page 15: ...nts The six spring contacts of the K Bus E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field electronics and t...

Page 16: ...ting or to damage on the terminal e g disruptive discharge to the PE line during insulation testing of a consumer with a nominal voltage of 230 V For insulation testing disconnect the PE supply line a...

Page 17: ...on both sides of the mounting rail with a mechanical fixture e g an earth terminal or reinforced end clamp The maximum total extension of the terminal segment without coupler is 64 terminals 12 mm mou...

Page 18: ...uggable connection level enables the complete wiring to be removed as a plug connector from the top of the housing for servicing The lower section can be removed from the terminal block by pulling the...

Page 19: ...and conductors with a wire end sleeve can be inserted directly into the spring loaded terminal point without tools Wiring HD Terminals The High Density HD Terminals of the ELx8xx and KLx8xx series do...

Page 20: ...t toggle 2 The wire can now be inserted into the round terminal opening without any force 3 The terminal point closes automatically when the pressure is released holding the wire securely and permanen...

Page 21: ...Wire size width fine wire conductors 0 25 1 5 mm2 Wire size width conductors with a wire end sleeve 0 14 0 75 mm2 Wire size width ultrasonically bonded conductors only 1 5 mm2 Wire stripping length 8...

Page 22: ...ground internally connected to terminal point 7 Shield 4 PE contact internally connected to terminal point 8 n c 5 not used n c 6 not used GND 7 Internal ground internally connected to terminal point...

Page 23: ...ED Color Description Run1 LED LED Run2 KL4032 only green On Normal operation Off Watchdog timer overflow has occurred If no process data is transmitted to the bus cou pler for 100 ms the green LEDs go...

Page 24: ...ground internally connected to terminal point 6 Output3 3 Output 3 GND 4 Internal ground internally connected to terminal point 8 Output2 5 Output 2 GND 6 Internal ground internally connected to termi...

Page 25: ...d operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal system if the supply voltage...

Page 26: ...he rated operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal system if the supply v...

Page 27: ...Beckhoff terminal systems in potentially explosive ar eas ATEX Pay also attention to the continuative documentation Notes about operation of the Beckhoff terminal systems in potentially explosive are...

Page 28: ...Box Modules can be prepared before the commissioning phase Later on this configuration can be transferred to the terminal station in the commissioning phase by means of a download For documentation p...

Page 29: ...s directly online The same high level dialogs and register access are available for this purpose as in the configuration phase The KS2000 offers access to the process images of the bus couplers and Fi...

Page 30: ...has to be mapped BK2000 Lightbus Coupler In the BK2000 Lightbus Coupler the control status byte is always mapped in addition to the data bytes This is always located in the low byte at the offset addr...

Page 31: ...required Fig 16 Mapping in the Interbus coupler example for KL4032 Other Bus Couplers and further information Further information about the mapping configuration of Bus Couplers can be found in the A...

Page 32: ...ault setting in the Bus Coupler Bus Terminal The KS2000 configuration software or a master configuration software e g ComProfibus or TwinCAT System Manager can be used to change this default setting I...

Page 33: ...ernet coupler and Bus Terminal Controller BCxxxx BXxxxx Conditions Word offset High byte Low byte Complete evaluation yes Motorola format no Word alignment yes 0 Res Ch0 CB SB 1 Ch0 D1 Ch0 D0 2 3 Cond...

Page 34: ...ghtbus Ethernet coupler and Bus Terminal Controller BCxxxx BXxxxx Conditions Word offset High byte Low byte Complete evaluation yes Motorola format no Word alignment yes 0 Res Ch0 CB SB 1 Ch0 D1 Ch0 D...

Page 35: ...1 Ch1 CB SB Ch0 D1 2 Ch1 D1 Ch1 D0 3 Ch2 D0 Ch2 CB SB 4 Ch3 CB SB Ch2 D1 5 Ch3 D1 Ch3 D0 Conditions Word offset High byte Low byte Complete evaluation yes Motorola format yes Word alignment no 0 Ch0 D...

Page 36: ...37 Multiplex shift register 0x0218 0130 R ROM R11 37 Signal channels 0x0218 R ROM R12 37 Minimum data length 0x9800 R ROM R13 37 Data structure 0x0000 R ROM R14 reserved 0x0000 R R15 37 Alignment reg...

Page 37: ...required for the terminal function and is not transferred to the control if the Bus Coupler is configured accordingly R13 Data type register Data type register Meaning 0x00 Terminal with no valid data...

Page 38: ...100 ms The manufacturer switch on value is enabled via register R32 38 R31 to R47 User parameter area SEEROM The user parameters are specific for each type of terminal They can be modified by the pro...

Page 39: ...de REG 1bin or in process data exchange REG 0bin 5 5 1 Process data exchange Control byte in process data exchange REG 0 A gain and offset calibration of the terminal can be carried out with the contr...

Page 40: ...see example Bit 0 to 5 Address The address of the register to be addressed is entered in bits 0 to 5 of the control byte Control byte in register mode REG 1 MSB REG 1 W R A5 A4 A3 A2 A1 A0 REG 0bin Pr...

Page 41: ...yte Value 0x00 0x00 0x00 0x9F 5 6 Examples of Register Communication The numbering of the bytes in the examples corresponds to the display without word alignment 5 6 1 Example 1 reading the firmware v...

Page 42: ...er number 31 with 01 1111bin The output data word byte 1 and byte 2 contains the code word 0x1235 for deactivating write protection Input Data answer of the bus terminal Byte 0 Status byte Byte 1 Data...

Page 43: ...fer to the description of the feature register of your terminal chapter Register description regarding the meaning of the individual bits before changing the values Input data response from the Bus Te...

Page 44: ...gister communication switched on Bit 0 6 set means writing to the register Bits 0 5 to 0 0 specify the register number 31 with 01 1111bin The output data word byte 1 and byte 2 contains 0x0000 for rea...

Page 45: ...khoff components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 5246 963 0 Fax 49 5246 963 198 e mail info beckhoff com Beckhoff Support Suppor...

Page 46: ...tact on left side 16 Fig 7 Standard wiring 18 Fig 8 Pluggable wiring 18 Fig 9 High Density Terminals 19 Fig 10 Connecting a cable on a terminal point 20 Fig 11 KL4031 KL4032 connection and LEDs 22 Fig...