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ASSEMBLING THE X-AXIS

Summary of Contents for Hello BEE Prusa

Page 1: ...ASSEMBLY MANUAL ...

Page 2: ......

Page 3: ...V3 310815 ...

Page 4: ... the Structure Parts You will also need to remove some strands from the printed parts with a cutter Take great care not to cut yourself when doing this You need a marker to write on the labels for better guidance while building helloBEEprusa Yes there is a Spool Holder included in the Structure frame which doubles as a spanner during assembly Sometimes you might need to use some extra strengh asse...

Page 5: ...ss and heated bed and you have the Printed Parts too BOX 3 All the motors needed are inside this box BOX 4 Behold the Motherboard MKS Gen V1 2 with 5 drv8825 and stepper driver BOX 5 All the Mechanic Parts you need are right here BOX 2 In this box you have the Power Supply BOX 0 Main Metal Frame of your helloBEEprusa guides and Threaded Rods BOX 1 BOX 2 BOX 5 BOX 4 BOX 3 This way we tried to divid...

Page 6: ...have created areas in this manual to help you build your helloBEEprusa as well and as easily as you can HOW TO READ THIS MANUAL B 3 NYLOC NUT DIN985 M3 PLAIN WASHER DIN125 M3 BED SPRING ø0 8X2 5 CYL HEAD SCREW DIN912 M3X20 PCB HEATED BED MK2B 214X214MM Δ H B e d Δ Be d Se ns or This letter and number will help to guide your building process There is a letter for each set of steps of the assembly a...

Page 7: ...ERATURE 300ºC 572ºF STRUCTURE MATERIALS High quality powder coated steel frame Steel guides Removable glass build plate Full metal dual extruder PRINTER SIZE 509 x 325 x 448mm 20 04 x 12 80 x 17 64 in WEIGHT 8kg 17 6 lb AMBIENT OPERATING TEMPERATURE 15 30ºC 59º 86º F STORAGE TEMPERATURE 0 30ºC 32º 86º F AC INPUT 100 240VAC 50 60Hz POWER CONSUMPTION 360 W CONNECTIVITY USB Cable SD Card INCLUDED ACC...

Page 8: ...is recommended you maintain an acceptable level of air quality around the printer Environments with some ventilation are also recommended so as to renew the air if you choose to print with materials that release odors Because we can t stress this enough helloBEEprusa was developed to be used by adults Should you wish that children also use it you must supervise them at all times while they do so Y...

Page 9: ... with the KIT Warranty will be voided If inappropriate handling during assembly takes place If the user makes incorrect connections breaks or damages parts during assembly Before assembling your helloBEEprusa you must read thoroughly the Terms and Conditions of the BEEVERYCREATIVE Standard Warranty on our website www beeverycreative com ...

Page 10: ...A ASSEMBLING THE STRUCTURE ...

Page 11: ...A 1 STRUCTURE ...

Page 12: ...A 2 BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 STRUCTURE ...

Page 13: ...A 3 BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 STRUCTURE ...

Page 14: ...BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 A 4 ...

Page 15: ...A 5 BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 STRUCTURE ...

Page 16: ...A 6 BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 STRUCTURE ...

Page 17: ...BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 A 7 ...

Page 18: ...A 8 BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 STRUCTURE ...

Page 19: ...A 9 Y AXIS NEMA17 STEPPER MOTOR Z AXIS NEMA17 STEPPER MOTORS Δ Y A X IS Δ Y AXIS Δ Z A X IS PLAIN WASHER DIN125 M3 CYL HEAD SCREW DIN912 M3X8 Δ Z A X I S ...

Page 20: ...A 10 FLEX COUPLING 5MM You will need the hex key supplied with the kit to screw on the flex coupling ...

Page 21: ...YL HEAD SCREW DIN912 M4X16 PULLEY GT2 20 TOOTH SERRATED LOCK WASHER DIN6798J M4 SPACER 8X7MM HOLE 4 3MM FLAT BELT PULLEY In this step you must leave the pulley about 5 6mm away from the struture and align it with the flat belt pulley ...

Page 22: ...B ASSEMBLING THE BUILD PLATE STRUCTURE ...

Page 23: ...B 1 From now on you might need the Spanner supplied in the kit Later it can be used as a Spool Holder STRUCTURE ...

Page 24: ...B 2 8MM LINEAR BEARING SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 U CLAMP A2 M4 20X20 5MM ...

Page 25: ...B 3 NYLOC NUT DIN985 M3 PLAIN WASHER DIN125 M3 BED SPRING ø0 8X2 5 CYL HEAD SCREW DIN912 M3X20 PCB HEATED BED MK2B 214X214MM Δ H B e d Δ B e d S e n s o r ...

Page 26: ...B 4 END STOP LEVER X Y ...

Page 27: ...B 5 BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 Y SUPPORT LINEAR GUIDE 8X310MM Y ...

Page 28: ...B 6 BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 ...

Page 29: ...C ASSEMBLING THE EXTRUDER ...

Page 30: ...C 1 STRUCTURE ...

Page 31: ...C 2 ADJUSTMENT FOR BEARING COVER CLAMP CYL HEAD SCREW DIN912 M3X16 NYLOC NUT DIN985 M3 HEX HEAD SCREW DIN933 M3X20 PLAIN WASHER DIN125 M3 ...

Page 32: ...C 3 CYL HEAD SCREW DIN912 M3X16 NYLOC NUT DIN985 M3 HEX HEAD SCREW DIN933 M5X10 U GROOVE WHEEL STRUCTURE ...

Page 33: ...C 4 8MM LINEAR BEARING SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 U CLAMP A2 M4 20X20 5MM ...

Page 34: ...EW DIN912 M3X8 PLAIN WASHER DIN125 M3 Δ EXTRUDER E0 E1 Δ EXTRUDER E0 E1 For some steps you will need a marker to mark some of the labels to tell apart different cables This will help you when assembling the electronics Mark 0 and 1 as shown above and never forget to do so every time you see this icon ...

Page 35: ... 24V HEAT CARTRIDGE Ø6 mm Δ E x tr u d e r S e n s o r E 0 E 1 Δ E x tr u d e r S e n s o r E 0 E 1 EXTRUDER HEAT SINK EXTRUDER HOT END E x tr u d e r Se n so r E 0 E 1 Extruder Sensor E0 E1 Δ H e a te r E 0 E 1 Δ H e a te r E 0 E 1 Δ Heater E0 E1 Δ H e a te r E 0 E 1 ...

Page 36: ...C 7 EXTRUDER FAN 24V CYL HEAD SCREW DIN912 M3X30 Δ E X T _ F A N E 0 E 1 Δ E X T _ F A N E 0 E 1 Δ EXT_FAN E0 E1 Δ E X T _ F A N E 0 E 1 All cables go through here ...

Page 37: ...V Δ E X T _ F A N E 0 E 1 Δ E X T _ F A N E 0 E 1 CYL HEAD SCREW DIN912 M3X16 NYLOC NUT DIN985 M3 BLOWER Δ E X T _ F A N E 0 E 1 Δ E X T _ F A N E 0 E 1 All cables go through here Write on B for Blower on both labels B B ...

Page 38: ...C 9 END STOP LEVER X Y ...

Page 39: ...D ASSEMBLING THE X AXIS ...

Page 40: ...D 1 X SUPPORT HEX THIN NUT 2 D439 M5 LINEAR GUIDE 8X385MM X STRUCTURE ...

Page 41: ...D 2 BUTTON HEAD SCREW DIN7380 M4X20 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 8MM LINEAR BEARING Screw each Screw bit by bit not one Screw all at once STRUCTURE ...

Page 42: ...D 3 HEX THIN NUT 1 DIN439 M4 CYL HEAD SCREW DIN912 M4X30 SERRATED LOCK WASHER DIN6798J M4 SPACER 8X7MM HOLE 4 3MM FLAT BELT PULLEY ...

Page 43: ...D 4 X SUPPORT C EXTRUDER HEX THIN NUT 2 DIN439 M5 ...

Page 44: ...D 5 STRUCTURE ...

Page 45: ...D 6 BUTTON HEAD SCREW D7380 M4X20 SERRATED LOCK WASHER D6798J M4 HEX THIN NUT 1 D439 M4 8MM LINEAR BEARING Screw each Screw bit by bit not one Screw all at once STRUCTURE ...

Page 46: ...S NEMA17 STEPPER MOTOR PLAIN WASHER D125 M3 CYL HEAD SCREW D912 M3X8 Δ X A X IS PULLEY GT2 20 TOOTH Align the Pulley GT2 with the Flat Belt Pulley The Pulley GT2 must have a small clearance from the motor casing ...

Page 47: ...D 8 CYL HEAD SCREW D912 M3X30 ADJUSTABLE Z END STOP ...

Page 48: ...E HOW THE 3 AXES AND ALL THEIR COMPONENTS COME TOGETHER ...

Page 49: ...E 1 GUIDE SHOE Use the Soft Hammer carefully when you feel the need to use some extra strengh putting the components in their places ...

Page 50: ...E 2 LINEAR GUIDE 8X335MM Z Guides should slide freely ...

Page 51: ...E 3 After this step move the extruder to feel if it slides freely on both axies X and Z ...

Page 52: ...E 4 BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 Z 1 SUPPORT Z 2 SUPPORT Z 1 SUPPORT Z 2 SUPPORT ...

Page 53: ...E 5 THREADED ROD DIN976 A2 M5X320 ...

Page 54: ...E 6 GT2 RUBBER BELT CABLE TIE 2 5X100MM Place to put the Cable Tie Use the Cutter Pliers to cut the Rubber Belt and the Cable Tie tip STRUCTURE ...

Page 55: ...E 7 GT2 RUBBER BELT CABLE TIE 2 5X100MM Place to put the Cable Tie ...

Page 56: ...F ASSEMBLING THE ELECTRONICS ...

Page 57: ...LING Δ E N D S T O P X Y Z Δ E N D S T O P X Y Z Δ E N D S T O P X Y Z Δ E N D S T O P X Y Z Δ E N D S T O P X Y Z Δ E N D S T O P X Y Z NYLOC NUT DIN985 M3 END STOP SUPORT Δ EN DST OP X Y Z Δ EN DSTO P X Y Z Δ ENDSTOP X Y Z Repeat the same process for the other two End Stops ...

Page 58: ...85 M3 CYL HEAD SCREW DIN912 M3X16 Δ ENDSTOP X Y Z Δ EN DSTOP X Y Z Δ ENDSTOP X Y Z X Y Z X Y Z X Y Z Use the marker to mark both labels of each cables with X Y and Z Δ EN D ST O P X Y Z Δ END STO P X Y Z Δ ENDSTOP X Y Z ...

Page 59: ...F 3 NYLOC NUT DIN985 M3 CYL HEAD SCREW DIN912 M3X16 DISPLAY SPACER CONTROL PANEL CONTROL PANEL CABLES ...

Page 60: ...G H A C V O L T A G E Δ 2 4 V D C CA UT ION HIG H AC VOL TAG E CAUTION HIGH AC VOLTAGE C A U T IO N H IG H A C V O LT A G E C A U T IO N H IG H A C V O LT A G E Δ 24 VDC Δ 2 4 V D C Δ 2 4 V D C POWER SUPPLY SOCKET POWER SUPPLY MOTHERBOARD BUTTON HEAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 ...

Page 61: ...SCREW D912 M3X30 Z END STOP ADJUSTABLE PLAIN WASHER D125 M3 NYLOC NUT DIN985 M3 CABLE CASING ø15 8 CABLE CASING ø15 8 Carefully apply the cable casing to the wiring coming out of the extruder before connecting everything to the motherboard ...

Page 62: ... EXP1 B E D J 1 6 E 0 J 2 1 E 1 J 1 4 EXP2 EXP1 EXP2 Δ X A X I S Δ Y A X I S Δ Z A X I S Δ E X T R U D E R E 0 E 1 Δ E X T R U D E R E 0 E 1 Δ ENDSTOP X Y Z Δ ENDSTOP X Y Z Δ ENDSTOP X Y Z Δ Extruder Sensor E0 E1 Δ Bed Sensor Δ Extruder Sensor E0 E1 USB Δ 2 4 V D C H BED Δ EXT_FAN E0 E1 Δ EXT_FAN E0 E1 Δ EXT_FAN E0 E1 Δ EXT_FAN E0 E1 Δ H B e d B B Δ H e a t e r E 0 E 1 Δ H e a t e r E 0 E 1 ...

Page 63: ...F 7 NYLOC NUT DIN985 M3 CYL HEAD SCREW DIN912 M3X16 ELECTRONICS COOLING FAN 24V WHITHOUT LABEL FAN SUPPORT ...

Page 64: ...EAD SCREW DIN7380 M4X10 SERRATED LOCK WASHER DIN6798J M4 HEX THIN NUT 1 DIN439 M4 CA U TI O N HI GH AC VO LT AG E ELECTRIC FUSE 2A 230V ELECTRIC FUSE 3A 115V Check the power unit to make sure it s set for your country s voltage and place the fuse with the proper amperage inside the power switch ...

Page 65: ...F 9 GLASS 3MM 214X200MM BINDER CLIPS 19MM ...

Page 66: ...um to learn how to setup your helloBEEprusa You can print any one of the printed parts that are included in the kit yourself You can even print them in different materials if you wish The STL files are available from our website and you can also download free add ons to print and improve your HelloBEEprusa You will find the sources here https github com beeverycreative helloBEEprusa hardware Hope ...

Page 67: ...reative com All rights reserved www facebook com beeverycreative www linkedin com company beeverycreative www instagram com beeverycreative www pinterest com beeverycreative www google com beeverycreative www twitter com beeverycreative ...

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