BEFCO CYCLONE C30-CE5, Operator'S Manual

Page 1: ...BEFCO Operator s Manual CYCLONE Engine Driven Grooming Mower C30 CE5 The operator s manual is a technical service guide and must always accompany the machine Manual 960 110B April 2016 ...

Page 2: ...or each have been selected using the following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUT...

Page 3: ...INTENANCE 17 3 10 Transport 16 3 09 Uneven Terrain 15 3 08 Operating Techniques 14 3 07 Working Speed 13 3 06 Start Up 12 3 05 Attaching to the Towing Vehicle 12 3 04 Pre Operational Check 11 3 03 Cutting Height Adjustment 11 3 02 Set Up 9 3 01 Operational Safety 9 3 OPERATION 7 2 03 Messages and Signs 7 2 02 Starting and Stopping 6 2 01 Preparation 6 2 SAFETY PRECAUTIONS 5 1 03 Model and Serial N...

Page 4: ...plement will travel when going forward see fig 2 1 02 Warranty Information Carefully read the Warranty section1 detailing coverage and limitations of this warranty Warranty is provided for customers who operate and maintain their equipment as described in this manual Warranty registration is accomplished by the dealer by completing and forwarding the Warranty Registration form to the Company along...

Page 5: ...be borne by the owner NOTE Engine warranty service and parts must be obtained through an authorized service center for Briggs Stratton engines 1 03 Model and Serial Number ID Attached to the frame is an ID plate showing the model and the serial number Record your implement model and serial number in the space provided below Your dealer needs this information to give you prompt efficient service wh...

Page 6: ...ration 1 Before operating equipment read and understand the operator s manual and the safety signs see fig 2 2 Thoroughly inspect the implement before initial operation to assure that all packaging materials i e wires bands and tape have been removed 3 Personal protection equipment including hard hat safety glasses safety shoes and gloves are recommended during assembly installation operation adju...

Page 7: ... observe area behind mower before backing up 8 Stop mower engine and watch out for traffic when crossing gravel drives walks or roads 9 Stop mower engine towing vehicle engine and set parking brake before leaving operator s position 10 Stop mower engine towing vehicle engine disconnect spark plug wire set parking brake and wait for all movement to stop before making any repairs or adjustments 11 N...

Page 8: ...ecurely support mower before working underneath Additional warning and operating decals are available at no extra charge Please specify model and serial number when ordering Fig 2 Safety decals implement replace immediately if damaged SAFETY PRECAUTIONS 8 BEFCO CYCLONE OPERATOR S MANUAL right side left side Red reflective decal ...

Page 9: ...onsidering safety as the most important aspect and are the safest available in today s market Unfortunately human carelessness can override the safety features built into our machines Injury prevention and work safety aside from the features on our mowers are very much due to the responsible use of the equipment It must always be operated prudently following with great care the safety instructions...

Page 10: ...e rotating parts of this machine have been designed and tested for rugged use However they could fail upon impact with heavy solid objects such as steel guard rails and concrete abutments Such impact could cause the broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obs...

Page 11: ...mely sharp edges and cut very easily 3 03 Cutting Height Adjustment WARNING Keep hands and feet away from moving blades Be sure both towing vehicle engine and mower engine are off spark plug wire is disconnected parking brake is locked and key is removed before making any adjustments Before working under mower install blocks or stands under the deck to prevent it from falling The cutting height is...

Page 12: ...spark plug wire from spark plug before making adjustments servicing or cleaning the machine Failure to do so could result in accidental starting of engine causing possible injury or death 3 05 Attaching to the Towing Vehicle The C30 CE5 is designed to be towed behind a lawn tractor or an ATV To attach the mower to the tractor do the following 1 Back the towing vehicle up to the mower 2 Turn off en...

Page 13: ...l safety aspects for the mower and the engine in the respective operator s manuals 5 To have read and understood all safety decals on the mower 6 Checking the condition of the blades Worn or damaged blades should be changed before starting5 7 Checking to ensure that the cutting edge is the leading edge of the blade6 8 Checking that there is no wire weed grass or other material wrapped around blade...

Page 14: ... The kill switch tether cord is connected from the switch through the operator s belt loop to towing vehicle forward of operator s seat 2 Parking brake is released 3 The lowest gear is selected in order to begin cutting at a slow speed Adjust speed gradually in relation to the condition of the ground DANGER Ensure that the safety kill switch is working properly Test to make sure that the mower wil...

Page 15: ...re using a mulching kit you need to reduce your ground speed to under 2 mph see fig 4 3 08 Operating Techniques All of the following factors are important in selecting the proper forward speed 1 Height of grass 2 Type of grass 3 Density of grass 4 Type of terrain 5 Grass condition wet or dry This mower has been designed to cut grass with heights from 4 to 8 It is recommended to avoid cutting grass...

Page 16: ...s rapidly in hot weather and invites weed growth during growing season Plan your pattern to travel straight forward whenever possible The rear tires of the mower are locked in the running position to help stabilize the mower on inclines DANGER The mower blades can throw objects hundreds of feet which could result in personal or property damage Pick up all rocks and other debris before mowing Enter...

Page 17: ...ment 6 Slow down on sharp turns and slopes to prevent tipping or loss of control 7 Avoid tipping the mower while cutting 8 Watch for holes roots or other hidden objects Do not use near the edge of a gully ditch or stream bank 3 10 Transport Before transporting 1 Always select a safe ground speed that is appropriate for the terrain 2 Beware of traffic on public roads Install a SMV Slow Moving Vehic...

Page 18: ... Before working on the machine shut off both engines set the brakes remove the ignition key and disconnect spark plug wire 5 Be certain all moving parts on attachment have come to a complete stop before attempting to perform maintenance 6 Never work under equipment unless it is blocked securely 7 Always use personal protection devices such as eye hand and hearing protectors when performing any ser...

Page 19: ...pment has been altered in any way from original design the manufacturer does not accept any liability for injury or warranty 4 02 Service The accompanying illustrations show lubrication points The chart gives the frequency of lubrication in hours based on normal operating conditions Severe or unusual conditions may require more frequent lubrication Use a good quality SAE multipurpose type grease f...

Page 20: ...ly removing the plastic dust guards 2 Check belt tension11 4 03 Blade Maintenance WARNING To avoid possible injury always wear proper eye and hand protection when servicing mower blade In order for the mower to work properly and to always obtain a precision cut proper blade maintenance is important Blades must be kept sharp at their original length and corners maintained A blade must be replaced i...

Page 21: ... tighten the bolt to 103 lb ft see fig 8 4 To remove the blades reverse the procedure WARNING Do not substitute blades or any bolt for the blade retaining bolt Company blades and blade retaining bolts are specially made for this application Using non original parts can effect the quality of cut and may also cause damage to the mower MAINTENANCE 21 BEFCO CYCLONE OPERATOR S MANUAL Fig 7 Spindle asse...

Page 22: ... edge should be between 1 64 to 1 32 to prevent excessive pitting and dulling of the blades Sharpen both ends of the blade equally for balance and always maintain corners Always keep all three blades sharpened equally in order to maintain balance CAUTION Unbalanced or warped blades can cause damage to the mower and or personal injury Replace damaged blades before operating the mower Sharpen both e...

Page 23: ... 9 Upon delivery the spring is located in the first position When the belt stretches after use adjust the tension by relocating the spring in the other two holes If the belt has stretched to the point that the belt is not tight enough even in the last hole then it is necessary to replace the belt 4 05 Belts Replacement If the belts have stretched or damaged to the point where the proper tension ca...

Page 24: ...engine bolts Tighten belt tensioner bolt 10 Replace spring tensioner 11 Check both belts for proper tension 12 Reinstall the belt shields MAINTENANCE 24 BEFCO CYCLONE OPERATOR S MANUAL 1 4 3 3 5 6 7 Fig 10 1 centrifugal clutch 2 central pulley 3 side pulleys 4 secondary belt 5 belt tensioner 6 hitch plate 7 spring 2 8 main belt 8 ...

Page 25: ...4 141 1 5 M16 212 287 150 203 97 132 11 5 8 223 302 152 206 97 131 2 M16 171 232 121 164 79 106 18 9 16 154 209 105 142 69 94 1 5 M14 154 208 109 147 70 95 12 9 16 144 195 98 133 62 84 2 M14 120 163 85 115 55 75 20 1 2 98 133 66 90 44 59 1 25 M12 106 144 75 102 48 66 13 1 2 94 128 64 87 41 56 1 5 M12 78 106 55 75 36 48 20 7 16 91 123 62 84 40 54 1 75 M12 70 95 49 67 32 43 14 7 16 58 78 39 53 26 35...

Page 26: ...ed to 118 lb ft 5 02 Suggested Spare Parts It is suggested that the following spare parts be kept on hand for the mower at all times to prevent a minor problem from delaying work 2 Belts 3 Washers 3 Blade bolts 3 Blades Quantity Description 5 03 Storage After seasonal use it is important to perform the following for prolonged storage 1 Wash the mower carefully 2 Inspect the mower and replace worn ...

Page 27: ...ze Installed belts incorrectly Belts are tight when installing Allow grass to dry Raise mower shift to lower gear make two passes over grass Mow grass high 1st pass 2nd pass cut to desired height Wet grass Grass too high Grass build up at exit Tighten belt Belt slipping Belt squeal Remove object Replace belt Object wrapped around blade Belt damaged Mower vibrates Tighten belt Remove object Clean p...

Page 28: ...ssive vibration or overheating of bearings Operator s Manual Review the Operator s Manual with the customer Explain the following Warranty Safe operation and service Correct machine installation and operation Daily and periodic lubrication maintenance and inspections Troubleshooting Operational procedures and storage Parts and service Fill out the Pre Delivery Checklist and Warranty Registration f...

Page 29: ... breach or performance of any warranty on the Company s Machine are those set forth herein In no event will the dealer the Company or any company affiliated with the Company be liable for a Injuries or damages of any kind or nature direct consequential or contingent to person or property b Any expenses incurred by the owner to repair replace or rework any allegedly defective item c Any loss cost f...

Page 30: ...r s shop It is assumed that the dealer has the appropriate general and special tools to service the Machine Time required for replacement of knives oil grease and to remove excessive dirt from the Machine is not subject to reimbursement by the Company The owner is required to clean the Machine before presenting it to the dealer for service work The Machine must be delivered within thirty 30 days a...

Page 31: ...y and understand clearly that there were and are no other representations of warranties either expressed or implied made by anyone I have been advised on proper operation maintenance and lubrication procedure of this equipment I have been instructed on and do understand the application limitation and capacities this equipment was designed and recommended for all as described in the Operator s Manu...

Page 32: ...Cut along this line Sender Fold here BEFCO Inc Warranty Department P O Box 6036 Rocky Mount NC 27802 6036 Place stamp here ...

Page 33: ...BEFCO Parts Manual CYCLONE Engine Driven Grooming Mower C30 CE5 Parts Manual 04 2016 C30 CE5 Ver C BEFCO C30 CE5 US lwp Printed on April 13 2016 ...

Page 34: ...CYCLONE FRAME OPERATOR S MANUAL C30 CE5 PARTS MANUAL 34 BEFCO 04 2016 ...

Page 35: ...l plate 5 C30 CE5 020 8430B 17 3 Cap 000 6647 16 2 Belt shield w o tab 60 020 8817 15 4 Spacer wheel 000 8528 14 8 Bushing wheel not shown 000 6613 4 Wheel w hard tire complete 000 8526 13 4 Height adj spacer 1 4 round shaft 000 6589 12 2 Height adj spacer 1 2 round shaft 000 6587 11 4 Height adj spacer 1 round shaft 000 6586 10 4 Height adj spacer 1 4 hex for hex shaft Ver B above 005 8562 4 Heig...

Page 36: ...CYCLONE FRAME OPERATOR S MANUAL C30 CE5 PARTS MANUAL 36 BEFCO 04 2016 ...

Page 37: ... 2687 2 Bolt HH M14 2 00x40 C8 8 Z F Ver A below 007 4232 58 2 Bolt HH M10 1 50x80 C8 8 Z F Ver C 324153 above 001 5236 2 Bolt HH M10 1 50x40 C8 8 Z F Ver B 324152 below 003 8614 57 1 Nut HH M12 1 75 C6 Z MD 000 1106 56 1 Bolt HH M12 1 75x80 C8 8 Z F 000 7128 55 5 Nut HH M10 1 50 C6 Z TK 000 1279 54 4 Washer lock Ø10 000 1280 53 5 Bolt HH M10 1 50x25 C8 8 Z F 003 3176 52 3 Nut ES M10 1 50 Z TN 001...

Page 38: ...CYCLONE SPINDLE OPERATOR S MANUAL C30 CE5 PARTS MANUAL 38 BEFCO 01 2016 ...

Page 39: ... mulching 60 000 6641M 3 Blade standard 60 000 6641 11 3 Key 8x7x25 000 6639 10 1 Shaft central spindle C30 CE5 000 8807 2 Shaft side spindle 000 8557 9 3 Cover spindle 000 6636 8 3 Spindle 000 8538 7 3 Grease fitting Ø8 PR STR 002 9036 6 3 Spacer spindle 000 8536 5 3 Bearing 6205 Z 000 6634A 4 3 Shim Ø25x35x2 000 6606 3 1 Central spindle assembly complete C30 CE5 000 8533M 2 Side spindle assembly...

Page 40: ...CYCLONE DECALS OPERATOR S MANUAL C30 CE5 PARTS MANUAL 40 BEFCO 01 2016 ...

Page 41: ...34B 8 1 Decal Cyclone 950 298B 7 1 Decal CAUTION To avoid serious injury 950 111B 6 1 Decal WARNING Safety kill switch 950 191B 5 1 Decal WARNING Crushing and pinching hazard 950 407B 4 1 Decal WARNING Falling off 950 406B 3 2 Decal DANGER Replace shields placed under belt shields 950 213B 2 2 Decal DANGER Rotating blades Thrown objects 950 818B 1 Qty Description Part Ref CYCLONE DECALS OPERATOR S...

Page 42: ...CYCLONE ACCESSORIES MULCHING KIT OPERATOR S MANUAL C30 CE5 PARTS MANUAL 42 BEFCO 01 2016 ...

Page 43: ...nly original spare parts All rights reserved It is unlawful to copy reprint or use any of the information or details in this manual without the expressed written permission of the Company Technical information provided in this manual is approximate the Company reserves the right to modify or improve the models shown for technical or commercial purposes Pictures in this manual do not necessarily sh...

Page 44: ...BEFCO C30 CE5 US lwp Printed in the USA April 13 2016 P O Box 6036 Rocky Mount NC 27802 6036 Tel 252 977 9920 Fax 252 977 9718 www befco com ...