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• PROLONGED EXPOSURE TO LOUD NOISE MAY 
CAUSE PERMANENT HEARING LOSS!  Tractors 
with or without tillers attached can often create 
enough noise to cause permanent hearing loss.  
We recommend that you use hearing protection if 
the noise in the operator’s position exceeds 80db.  
Long-term exposure to noise levels over 90db 
adjacent to the operator may cause permanent total 
hearing loss. NOTE:  Hearing loss from loud noises 
is cumulative over a lifetime, with no chance of 
natural recovery.
• Always wear your seat belt.  Serious injury or 
even death could result from falling off the tractor 
-  particularly during a rollover when the operator 
could be trapped under the ROPS or the tractor.
• Operate only in daylight or good artificial light.
• Ensure tiller is properly mounted, adjusted and in 
good operating condition.
• Ensure that all safety guards and safety decals 
are properly installed and in good condition.
• Do not operate unless all personnel, livestock, 
and pets are at least 100’ away to prevent injury by 
thrown objects.
• Never operate tractor and Tiller under trees with 
low hanging limbs.  Operators can be knocked off 
the tractor and then run over by the tiller.
• The rotating parts of this machine have been 
designed and tested for rugged use.  However, they 
could fail upon impact with heavy, solid objects 
such as steel guardrails, concrete abutments, 
and tree stumps.  Such an impact could cause 
broken objects to be thrown outward at very high 
velocities.  To reduce the possibility of property 
damage, serious injury, or even death, never allow 
the tines to come in contact with such objects.
• Stop tiller and tractor immediately upon striking 
an obstruction.  Turn engine off, remove key, then 
inspect and repair any damage before resuming.
• Stay alert for uneven terrain and holes. Remove 
all rocks, roots, posts and other hazards.  Keep 
away from drop-offs and hazards that could cause 
rollover.  Use extreme care and maintain minimum 
ground speed when transporting or operating on 
hillsides, close to ditches or fences or over rough 
ground.  Be careful and slow down when turning 
sharp corners and changing direction on slopes.  
Do not start or stop suddenly on slopes and avoid 
operating on steep slopes.  In extremely uneven 
terrain, rear wheels weights, front tractor weights, 
and/or tire ballast should be used to improve 
stability.
• Drive Rotary Tiller diagonally over sharp dips and 
avoid sharp drops to prevent tractor and Rotary 
Tiller from “hanging up”.  Always travel downward 

on slopes, never across the face.  Check tractor 
manual for proper use on slopes.  
• A minimum of 20% of the tractor and equipment 
weight must be on the tractor’s front wheels.  
Without this weight, the tractor could tip over, 
causing personal injury or death.  The weight may 
be attained with a front-end loader, front wheel 
weights, ballast in the tires or front tractor weights.  
When attaining a minimum 20% of the tractor and 
equipment weight on the front wheels, you must not 
exceed the ROPS weight certification.  Weigh the 
tractor and equipment.  Do NOT guess or estimate!

Pre-Operation 

Instructions

IMPORTANT

 - 

 Top and side gearboxes are shipped 

without oil or grease in the fittings.

 (1 qt. oil for top 

gearbox and 3 qts. for side gearbox recommended).

USE 80W-90 GEAR OIL

• ALWAYS CHECK OIL IN GEARBOXES WITH 
UNIT ON LEVEL GROUND BEFORE OPERATING.  
Unit has two gearboxes, make sure both are filled 
to specifications below using type 80W-90 gear 
oil. DO NOT OVERFILL OR DAMAGE TO THE 
GEARBOXES MAY RESULT.

 

Follow steps below:
1) Remove 1/2” top vent plugs 
and 1/8” overflow plugs from 
gearboxes as shown in the 
illustration. Fill gearboxes using 
recommended gear oil until 
oil begins to flow out from the 
overflow plug hole.

2) Replace top vent and overflow plugs and wipe away 
any excess oil. Be sure vent plugs are kept clear of any 
dirt or debris to allow air to pass through.
3) Grease all zerks using SAE high temp multi-purpose 
lithium grease.
4) With the Rotary Tiller positioned on level ground, 
adjust the tractor lift arms so that when lifted, the rotor 
bar remains parallel to the ground.
5) With the Rotary Tiller attached to the tractor, raise 
and support the Tiller with secure blocking. Adjust the 
skids located on the sides of the tiller. The adjustment 

1/2” Top Vent
Plug

1/8”
Overflow Plug

  ASSEMBLY, OPERATION, & MAINTENANCE INSTRUCTIONS

F-20979-4 

Rev. 6-1-15    2-10-12

Summary of Contents for 80900190

Page 1: ...against by mechanical means or product design All operators of this equipment must read and understand this entire manual paying particular attention to safety and operating instructions prior to using Operate lubricate assemble and maintain the equipment in accordance with all instructions and safety procedures in this manual Inspect the equipment prior to each use and replace or repair any parts...

Page 2: ...rm Plates to the front of the Tiller deck using the Category 1 pins washers nuts and 5 8 x 2 hex bolts nuts and washers NOTE Hand tighten all bolts 10 Attach the rounded end one end is flatter than the other of the Rear Braces to the outside of the rear Tiller deck braces using the 5 8 x 2 hex bolts washers and nuts provided ASSEMBLY OPERATION MAINTENANCE INSTRUCTIONS 2 Insert a lift strap through...

Page 3: ...11 Using the 5 8 x 4 hex bolt washer nut and spacer connect the two A Arm Plates as shown using the 2 Spacer 12 Attach the PTO Shield to the inside of the A Arm Plates as shown using the 1 4 x 3 4 bolts and nuts provided 13 Attach the Rear Guard Chain Assembly to the Rear Guard as shown 14 Tighten all bolts ASSEMBLY OPERATION MAINTENANCE INSTRUCTIONS F 21046 2 1 3 14 ...

Page 4: ...rated in this condition Keep all guards in place If guard removal becomes necessary for repairs reinstall the guard prior to use Replace any safety decal that is not legible or is missing The locations of such safety decals are indicated in this manual Never operate this equipment while using alcoholic beverages or drugs that can hinder alertness or coordination Consult your doctor about operating...

Page 5: ...ssness Keep all assistants and bystanders at least 100 from the operating Rotary Tiller The majority of the accidents involve entanglement on the driveline injury of bystanders by the objects thrown by the rotating tines and operators being knocked off the tractor by low hanging limbs and then being run over by the tiller Accidents are most likely to occur with machines that are loaned or rented t...

Page 6: ...urning sharp corners and changing direction on slopes Do not start or stop suddenly on slopes and avoid operating on steep slopes In extremely uneven terrain rear wheels weights front tractor weights and or tire ballast should be used to improve stability Drive Rotary Tiller diagonally over sharp dips and avoid sharp drops to prevent tractor and Rotary Tiller from hanging up Always travel downward...

Page 7: ...lower the Tiller in order to locate the shortest distance between gearbox input shaft and tractor PTO output shaft With the Tiller in the shortest distance position shut down the tractor and secure the tiller in place WARNING If the Tiller is raised up so that the PTO shaft is an an angle sharper than 35 degrees PTO MUST BE STOPPED 2 Pull apart the PTO shaft and attach outer section to tractor PTO...

Page 8: ...he tractor s 3 Point hitch as described in the Tractor s Operator s Manual Set tractor s lift control stop at a position that will prevent the PTO shaft from coming in contact with the front edge of the Tiller when it is at full lift Consult your tractor manual for instructions 2 Apply any multi purpose grease to the outside of the male inner PTO shaft section Assemble PTO shaft and install on Til...

Page 9: ...lways comply with all state and local laws governing highway safety and movement of farm machinery on public roads The use of flashing amber lights is acceptable in most localities However some localities prohibit their use Local laws should be checked for all lighting and marking requirements Always use proper lighting and a Slow Moving Vehicle SMV sign when on a highway or road Do NOT exceed 20 ...

Page 10: ...age may occur Storage Safety Following use or when unhooking the Tiller disengage the PTO stop the tractor set the brakes shut off the engine and remove the ignition keys Store the unit in an area away from human activity Do not park equipment where it can be exposed to direct contact with livestock for long periods of time Damage to Tiller and or livestock injury could result Make sure all safety...

Page 11: ...ls have been damaged removed become illegible or parts have been replaced without decals new decals must be applied New decals are available from the manufacturer Decal sheet 16881080 includes all of the decals shown on this page Call 800 447 2751 or online at www behlencountry com F 20984 1 10 Rev 4 27 12 2 10 12 Decal 9 ...

Page 12: ...4 43 45 46 47 ASSEMBLY OPERATION MAINTENANCE INSTRUCTIONS F 20985 1 11 Rev 1 3 14 2 10 12 1 3 18 9 4 12 13 14 15 16 17 19 20 21 38 8 6 7 5 28 29 30 25 26 27 35 48 31 10 11 22 23 24 32 33 34 36 2 39 49 37 ...

Page 13: ...6 Hex Shaft P P2003 1 1 1 15 2088075 QMC 4 Plastic Tube 17 1 1 1 16 2088076 QMC 5 Plastic Tube 23 1 1 1 17 2088077 QMC 6 Plastic Tube 29 1 1 1 18 1728022 EC PTO AX4 500 736 1 1 1 19 80308040 4 Rotor Tine Gearbox Assembly 1 1 1 20 80308050 5 Rotor Tine Gearbox Assembly 1 1 1 21 80308060 6 Rotor Tine Gearbox Assembly 1 1 1 22 3188116 Screw HHC 1 2 x 1 GR 5 Plated 6 6 6 23 3948002 Washer 1 2 STD Wrou...

Page 14: ...C 4 Rotor Ass y 1 41 2088065 QMC 5 Rotor Ass y 1 42 2088066 QMC 6 Rotor Ass y 1 43 3018386 Tiller Tines Left hand 18 21 27 44 3018387 Tiller Tines Right hand 18 21 27 45 3188401 Bolt Hex 9 16 x 1 5 x 18 NF GR 72 84 108 46 3948209 Washer Lock Split 9 16 ZP 72 84 108 47 2688378 Nut Hex 9 16 x 18 NF Plated 72 84 108 48 2088068 QMC Tiller Side Box H C0200 1 1 1 49 2088070 QMC Tiller Hub H C300 A 1 1 1...

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