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Cutting PTO Shaft

1. After determining how much to cut off, be sure to 
cut off equal lengths of each PTO shaft section, but be 
careful not to cut off too much. Clamp end of PTO shaft 
in a vice, and cut off shield where marked. (See Fig. 1).

2. Using the cut section of the shield as a guide, cut  
the same amount off of each shaft.  
(See Fig. 2A, 2B & 2C).

3. Repeat Steps 1 and 2 for the other section of the 
PTO shaft. 
4. Use a file to deburr the PTO shafts. Clean up all 
chips, burrs and filings from both ends of the PTO 
shaft.

IMPORTANT NOTE:

 If the bolt that attaches the 

PTO shaft to the gearbox gets sheared, replace with 

Grade 2 bolt ONLY.

 Replacement with any other 

grade of bolt will void your warranty and may cause 
permanent damage to the PTO shaft, gearbox, or 
tractor.

Attaching To Tractor

Never stand, or allow anyone else to stand, between 
the tractor and the Tiller while backing the tractor 
up to the hitch.

1)  Attach to the tractor’s 3-Point hitch as described 
in the Tractor’s Operator’s Manual. Set tractor’s lift 
control stop at a position that will prevent the PTO shaft 
from coming in contact with the front edge of the Tiller 
when it is at full lift.  Consult your tractor manual for 
instructions.
2)  Apply any multi-purpose grease to the outside of the 
male (inner) PTO shaft section.  Assemble PTO shaft 
and install on Tiller and tractor.

Failure to install the retaining clip on the gearbox 
input shaft would allow the driveline to swing freely 
if the bolt is sheared causing possible injury or 
death.

3)  Pull shaft on tractor side of PTO shaft yoke to be 
sure it has locked in place.  Make certain PTO shaft 
guards are in place and in good working condition.
4)  The PTO shaft guard is a non-rotating design and 
must be secured prior to equipment use.  Use the 
chain on each yoke guard to attach to fixed objects on 
both the tractor and equipment ends that will not allow 
the PTO shaft guard to rotate during operation.

WARNING

Fig. 1

Fig. 2A

Fig. 2B

Fig. 2C

DANGER

  ASSEMBLY, OPERATION, & MAINTENANCE INSTRUCTIONS

F-20981-1 

Rev. 4-27-12    2-10-12

Summary of Contents for 80900190

Page 1: ...against by mechanical means or product design All operators of this equipment must read and understand this entire manual paying particular attention to safety and operating instructions prior to using Operate lubricate assemble and maintain the equipment in accordance with all instructions and safety procedures in this manual Inspect the equipment prior to each use and replace or repair any parts...

Page 2: ...rm Plates to the front of the Tiller deck using the Category 1 pins washers nuts and 5 8 x 2 hex bolts nuts and washers NOTE Hand tighten all bolts 10 Attach the rounded end one end is flatter than the other of the Rear Braces to the outside of the rear Tiller deck braces using the 5 8 x 2 hex bolts washers and nuts provided ASSEMBLY OPERATION MAINTENANCE INSTRUCTIONS 2 Insert a lift strap through...

Page 3: ...11 Using the 5 8 x 4 hex bolt washer nut and spacer connect the two A Arm Plates as shown using the 2 Spacer 12 Attach the PTO Shield to the inside of the A Arm Plates as shown using the 1 4 x 3 4 bolts and nuts provided 13 Attach the Rear Guard Chain Assembly to the Rear Guard as shown 14 Tighten all bolts ASSEMBLY OPERATION MAINTENANCE INSTRUCTIONS F 21046 2 1 3 14 ...

Page 4: ...rated in this condition Keep all guards in place If guard removal becomes necessary for repairs reinstall the guard prior to use Replace any safety decal that is not legible or is missing The locations of such safety decals are indicated in this manual Never operate this equipment while using alcoholic beverages or drugs that can hinder alertness or coordination Consult your doctor about operating...

Page 5: ...ssness Keep all assistants and bystanders at least 100 from the operating Rotary Tiller The majority of the accidents involve entanglement on the driveline injury of bystanders by the objects thrown by the rotating tines and operators being knocked off the tractor by low hanging limbs and then being run over by the tiller Accidents are most likely to occur with machines that are loaned or rented t...

Page 6: ...urning sharp corners and changing direction on slopes Do not start or stop suddenly on slopes and avoid operating on steep slopes In extremely uneven terrain rear wheels weights front tractor weights and or tire ballast should be used to improve stability Drive Rotary Tiller diagonally over sharp dips and avoid sharp drops to prevent tractor and Rotary Tiller from hanging up Always travel downward...

Page 7: ...lower the Tiller in order to locate the shortest distance between gearbox input shaft and tractor PTO output shaft With the Tiller in the shortest distance position shut down the tractor and secure the tiller in place WARNING If the Tiller is raised up so that the PTO shaft is an an angle sharper than 35 degrees PTO MUST BE STOPPED 2 Pull apart the PTO shaft and attach outer section to tractor PTO...

Page 8: ...he tractor s 3 Point hitch as described in the Tractor s Operator s Manual Set tractor s lift control stop at a position that will prevent the PTO shaft from coming in contact with the front edge of the Tiller when it is at full lift Consult your tractor manual for instructions 2 Apply any multi purpose grease to the outside of the male inner PTO shaft section Assemble PTO shaft and install on Til...

Page 9: ...lways comply with all state and local laws governing highway safety and movement of farm machinery on public roads The use of flashing amber lights is acceptable in most localities However some localities prohibit their use Local laws should be checked for all lighting and marking requirements Always use proper lighting and a Slow Moving Vehicle SMV sign when on a highway or road Do NOT exceed 20 ...

Page 10: ...age may occur Storage Safety Following use or when unhooking the Tiller disengage the PTO stop the tractor set the brakes shut off the engine and remove the ignition keys Store the unit in an area away from human activity Do not park equipment where it can be exposed to direct contact with livestock for long periods of time Damage to Tiller and or livestock injury could result Make sure all safety...

Page 11: ...ls have been damaged removed become illegible or parts have been replaced without decals new decals must be applied New decals are available from the manufacturer Decal sheet 16881080 includes all of the decals shown on this page Call 800 447 2751 or online at www behlencountry com F 20984 1 10 Rev 4 27 12 2 10 12 Decal 9 ...

Page 12: ...4 43 45 46 47 ASSEMBLY OPERATION MAINTENANCE INSTRUCTIONS F 20985 1 11 Rev 1 3 14 2 10 12 1 3 18 9 4 12 13 14 15 16 17 19 20 21 38 8 6 7 5 28 29 30 25 26 27 35 48 31 10 11 22 23 24 32 33 34 36 2 39 49 37 ...

Page 13: ...6 Hex Shaft P P2003 1 1 1 15 2088075 QMC 4 Plastic Tube 17 1 1 1 16 2088076 QMC 5 Plastic Tube 23 1 1 1 17 2088077 QMC 6 Plastic Tube 29 1 1 1 18 1728022 EC PTO AX4 500 736 1 1 1 19 80308040 4 Rotor Tine Gearbox Assembly 1 1 1 20 80308050 5 Rotor Tine Gearbox Assembly 1 1 1 21 80308060 6 Rotor Tine Gearbox Assembly 1 1 1 22 3188116 Screw HHC 1 2 x 1 GR 5 Plated 6 6 6 23 3948002 Washer 1 2 STD Wrou...

Page 14: ...C 4 Rotor Ass y 1 41 2088065 QMC 5 Rotor Ass y 1 42 2088066 QMC 6 Rotor Ass y 1 43 3018386 Tiller Tines Left hand 18 21 27 44 3018387 Tiller Tines Right hand 18 21 27 45 3188401 Bolt Hex 9 16 x 1 5 x 18 NF GR 72 84 108 46 3948209 Washer Lock Split 9 16 ZP 72 84 108 47 2688378 Nut Hex 9 16 x 18 NF Plated 72 84 108 48 2088068 QMC Tiller Side Box H C0200 1 1 1 49 2088070 QMC Tiller Hub H C300 A 1 1 1...

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