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“精锐”压缩冷凝机组 

“SLIM POWER”CONDENSING UNIT 

 

 

   

   

   

冷(无

  

锡)有

   

   

   

 

Beijer Ref (Wuxi) Co. Ltd 

PN: 

YAL0002-60 

Issue: 

Date:      01/01/20 
Page:       15 of 26  
EN: 

 

 

 

 

15 

 

2.5 

常规调试

&

拆卸指南

General Commissioning & Decommissioning Guide

 

 

2.5.1 

 

警告

——调试

Warning – Commissioning 

制冷系统的调试应由专业的制冷技工完成,其必须具备良好正确操作制冷系统的工程实践能力。

 

Refrigeration  system  commissioning  shall  be  carried  out  professionally  by  qualified  refrigeration 
mechanics  in  conformance  with  good  engineering  practices  required  for  the  proper  operation  of  the 
refrigeration system.

 

 

在所有安装及电气连接完成之后,整个制冷系统必须进行泄漏测试。如果系统没有泄漏,制冷系统的管路

需要保温,室外环境下保温材料应具有防紫外线功能。 
 

在充注制冷剂之前,制冷系统需要由一台良好的高真空泵来抽气,将其连接在高压侧和低压侧的检修阀或检

修口上。 

充注任何制冷剂时,具备良好的工程实践能力是必要的。特别是混合(共沸)制冷剂,如 R404A,必须遵

守适当的程序。 
 

抽气至合适的压力,先充注 60%~80%的制冷剂量,以液态的形式充注到储液器,压缩机未运行,当系统压

力稳定后,启动压缩机,向吸气管缓慢充注剩余的制冷剂,以液态的形式通过仪表节流阀,使其在进入压缩机
之前蒸发,如果系统中有汽分, 在汽分前充注。 

在系统初始运行后,从视液镜中查看制冷剂充注情况,如果制冷剂量不够,从吸气管添加,若制冷剂过多,

将多余的释放到回收桶中。 

After all installation and electrical work is completed, the entire refrigeration system must be leak 

tested.  After  satisfactory  testing  of  the  refrigeration  system,  then  refrigeration  lines  shall  be 
insulated as necessary. The insulation located in “SLIM POWER” environments shall be protected 
from UV exposure. 

 

Before charging the refrigerant, the entire refrigeration system shall be evacuated by connecting a 

good,  high  vacuum  pump  to  both  the  high-pressure  side  and  low-pressure  side  service  valves  or 
ports. 

It is important to apply good engineering practice when charging any refrigerant, but in particular 

blended ( zeotropic ) refrigerant, such as R404A, require proper procedures to be observed: 

• Initially charge 60 to 80% of the expected refrigerant charge in liquid form into the liquid receiver 
with the compressor not running (after evacuation to the correct pressure). 
• When  the  system  pressure  has  stabilized,  start  the  compressor  &  slowly  charge  the  remaining 
refrigerant quantity into the suction line in liquid form through a gauge manifold or a throttling valve 
to allow it to vaporize before entering the compressor. If the system is fitted with an accumulator, it 
is preferable to charge upstream of the accumulator. 
• After initial running of the system, check the refrigerant charge condition at the sight glass and add 
any  required  refrigerant  in  the  suction  side  as  noted  above,  or  remove  excess  refrigerant  into  an 
approved reclaim cylinder 

 

百尔致力于生产安全、环境友好型产品,所有产品都遵守相关国家法律法规和保护环境条
例。制冷剂都不能直接排放到大气中。使用过的制冷剂要进行回收。

 

Beijer Ref is dedicated to providing safe products and protecting the environment by complying 
with all applicable national laws and regulations governing environmental protection. New and 
used refrigerants cannot be vented into atmosphere. Reclaim all used refrigerants. Ensure your 
refrigerant handling procedure complies with the relevant regulations. 

Summary of Contents for SLIM POWER

Page 1: ...01 20 Page 1 of 26 EN Beijer Ref Wuxi Co Ltd SLIM POWER Condensing Unit Installation Instructions 2 0 7 5HP For 2 0 7 5HP THANK YOU FOR CHOOSING THE BEIJER CONDENSING UNIT TO ENSURE TROUBLE FREE INSTA...

Page 2: ...Compressor Start Up Reset 5 1 4 Caution Compressor 6 1 5 Personal Protective Equipment 6 1 6 Refrigerant Reclaim 6 1 7 No Smoking 6 1 8 Caution Unit Pressurized 6 1 9 Caution Refrigerant Type 7 1 10 C...

Page 3: ...p Vacuum 11 2 1 9 Lubrication 11 2 1 10 Unit maintenance 12 2 1 11 Compressor Crankcase heater 12 2 1 12 Unit Electrical Connection 12 2 2 Refrigeration Piping 13 2 3 Compressor Starting 14 2 4 Fan Sp...

Page 4: ...2 60 Issue D Date 01 01 20 Page 4 of 26 EN 4 4 WIRING SCHEMATIC DIAGRAMS 20 4 1 SLIM POWER Unit MT LT standard 20 4 2 SLIM POWER Unit LT with control panel 21 4 3 Coresense SLIM POWER Unit LT with Cor...

Page 5: ...carry out all electrical work Always isolate the power to the unit before checking and or diagnosing the units Never work on any electrical item without isolating or disconnecting the power supply Al...

Page 6: ...or discharge pipe temperature is high anything contacted may reach the ignition point to fire Leaking refrigerant please pay attention to the protection of the eyes and skin When removing refrigerant...

Page 7: ...se ONLY POE oil do NOT mix POE with other oils when using refrigerants R404A 1 11 Caution Sharp Edges All units are manufactured with sheet metal thus this process had been taken to ensure the edges a...

Page 8: ...scroll compressor which are fitted with inherent internal line break motor protection After opening the protector may not reset for several hours until the motor cools sufficiently Scroll compressors...

Page 9: ...range with refrigerant R22 evaporating temperature is from 10 to 10 Low temperature range X series units with refrigerant R404 R22 evaporating temperature is from 40 to 20 Low temperature range N seri...

Page 10: ...ion to the condenser Condensing Unit should be properly installed on horizontal base with corresponding foot bolts The liquid sight glass is located inside the unit Allow sufficient space around the a...

Page 11: ...positive pressure region When the unit is installed in a cold ambient the cut out pressure shall be lower than the pressure corresponding to the ambient temperature 2 1 6 Warning Reset Motor Protect W...

Page 12: ...e oil temperature Oil temperature should be higher than the ambient temperature for at least 10K The expected temperature would be between 50 70 Recommend to check oil temperature regular for ensure t...

Page 13: ...the rotation of the valve rod After turning valve rod lock the gland nut with a torque wrench for 13 torque to prevent leakage of refrigerant The detail is below Unit Model Gland Nut Torque N m BD020M...

Page 14: ...efrigerant velocity to ensure efficient oil return Horizontal suction lines shall slope towards to the units to allow the oil return freely to the compressor by gravity A 1 100 slope is considered suf...

Page 15: ...t in particular blended zeotropic refrigerant such as R404A require proper procedures to be observed Initially charge 60 to 80 of the expected refrigerant charge in liquid form into the liquid receive...

Page 16: ...rom its mounting place the following procedures need to be carried out professionally by qualified personnel Failure to do so may result in personal injury or death property damage by fire or explosio...

Page 17: ...the warranty Refer to the Standard Terms Conditions of Sale in the Price Guide for warranty statements Continuous product improvement is our company policy Beijer Ref reserves the right to make change...

Page 18: ...Take the necessary measures to avoid the ponding damage to the unit 3 Space around unit should be enough for easy ventilation and daily maintenance for specific dimension please refer to 3 2 4 For a...

Page 19: ...Page 19 of 26 EN 19 BDN040LZ2 D F BDN040LZ2 D 585 388 1032x425x845 BDN050LZ2 D F BDN050LZ2 D 585 388 1032x425x845 BDN060LZ2 D F BDN060LZ2 D 585 388 1032x425x845 BDN075LZ2 D F BDN075LZ2 D 585 388 1032x...

Page 20: ...L N 1 13 14 3 4 5 6 7 9 8 10 K1 N A1 A2 By Customer 12 2 NO COM L1 L2 L3 L1 Phase Alarm To K1 11 L2 L3 7 WS851 1 VER 00 UNIT S No Overload T1 2T1 4T2 6T3 A C LP HP D B T1 N C 95 96 17 18 19 Dischare...

Page 21: ...3 4 5 6 7 9 8 10 K1 N A1 A2 By Customer 12 2 NO COM L1 L2 L3 L1 Phase Alarm To K1 11 L2 L3 7 WS851 6 VER 00 UNIT S No Overload T1 2T1 4T2 6T3 A C LP HP D B T1 N C 95 96 17 18 20 Compressor 1 EARTH AS...

Page 22: ...14 3 4 5 6 7 9 8 10 K1 N A1 A2 By Customer 12 2 NO COM L1 L2 L3 L1 Phase Alarm To K1 11 L2 L3 7 WS851 5 VER 00 UNIT S No Overload T1 2T1 4T2 6T3 A C LP HP D B T1 N C 95 96 17 18 20 Compressor 1 EARTH...

Page 23: ...se phase 6 6 3 phase unbalance To be rectify and correct it 7 7 Compressor over current To be rectify and correct it 8 8 Discharge temperature is too high To be rectify and correct it 9 9 Compressor m...

Page 24: ...2 2 Low superheat Adjust expansion valve 3 3 Evaporator frosting Defrost and clean evaporator 4 4 Evaporator fan fault To be rectify and change fan if required Abnormal noise from compressor 1 1 Comp...

Page 25: ...ed Troubleshooting and resetting Compressor start frequently 1 1 Lack refrigerant Check leakage and repair charge refrigerant 2 2 Line blocking To be rectify and change part if required 3 3 Unit is pr...

Page 26: ...Beijer Ref reserves the right to alter its products without notice more information please contact with sales and visit Beijer Ref website http www beijerref com cn Beijer Ref Wuxi CO LTD No 12 Xindu...

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