Beisler 1500/70 Series, Operating Instructions Manual

Page 1: ...Liner Tape Sewing Machine Series 1500 70 Operating Instructions Version 1 0 8 11 1999 GB 1999 Beisler GmbH Frohnradstr 10 D 63768 Hösbach Phone No Service 49 6021 501940 Fax 49 6021 540061 ...

Page 2: ...g parts Part 1 Operating instructions pages 1 xx adresses to the operator of the machine that means the person who works at and with the machine Part 2 Mechanics manual pages 2 xx is used for the putting into operation adjustment troubleshooting and maintenance of the machine and adresses to qualified staff only Please obtain all safety warning and other hints and regulations in this manual ...

Page 3: ...start 1 11 3 1 Switch on 1 11 3 2 Switch off 1 11 3 3 Emergency Stop using the main switch 1 11 3 4 Restart after Emergency Stop 1 12 3 5 Adjust compressed air pressure 1 12 4 Operation of the sewing head 1 12 5 Components of the machine 1 13 5 1 Racks for liner tape and thread spools 1 13 5 2 Tape pulling device option 1 13 5 3 Operation device 1 14 5 3 1 Components of the operation device 1 14 5...

Page 4: ...ng program 1 18 6 4 Additional settings at the operation device 1 19 6 4 1 Select operation language 1 19 6 4 2 Adjust display contrast 1 19 7 Cleaning and maintenance 1 20 7 1 Cleaning of the machine 1 20 7 2 Maintenance 1 20 7 2 1 Check oil level in the sewing head 1 20 7 2 2 Empty collecting basket 1 21 7 2 3 Empty warer separator 1 21 7 3 Troubleshooting hints 1 21 ...

Page 5: ...persons things and environment by inappropriate operation of this machine Installation and maintenance duties may only be carried out by authorized staff Danger Danger of injuries in the range of the sewing head Don t grasp into the affected area of the needle during the sewing process Danger Before any operations at or with the machine putting into operation operati on maintenance repair etc the ...

Page 6: ...ecially the following actions are subject to this regulation operation including preparation troubleshooting during production cle aning care Servicing maintenance inspection repair Transportation ATTENTION A specialist in accordance to IEC 364 and DIN EN 60204 1 is regarded as qualified staff 1 5 Authorized person DANGER There is danger to human beings things and environment through inande quate ...

Page 7: ...ted by law All rights reserved on this operating manual including reproduction in any thinkable way either by copying printing on any data recording media or in translated form Reproduction of this operating manual even in extracts only with written approval by Beisler GmbH This operating manual contains a description of the product but no promise of certain qualities or results of use The operati...

Page 8: ...must be reported to the corresponding official immediately after discovery The company using this machine has to assure that the machine is always operated in faultless condition Security installation may not be dismounted or put out of function If security installation must be dismounted for preparation repair or mainte nance of the machine they must be mounted immediately after the duties have b...

Page 9: ...ery The electrical construction corresponds to the current norms and regulations particularly DIN 5713 VDE 0113 Beisler GmbH is doing product and market research for the further develop ment and permanent improvement of their products In the case of faults and or technical trouble please contact the Beisler GmbH service staff We assure that suitable measures will be done immediately The Beisler Gm...

Page 10: ...ine series 1500 70 allows the rational sewing of the trouser liner tape to closed trouser legs The machine is equipped with several supply devices and a sewing head As an option the machine can be equipped with a pinking mechanism with which the trouser legs can be pinked below the liner tape automatically during the sewing process All components of the machine are mounted on a base frame made of ...

Page 11: ...5 Metering 6 Cutting device 7 Sewing foot 8 Collecting basket 9 Spool rack 10 Lamp option 11 Operation device 12 Working table 13 Main switch 14 Foot pedal 15 Adjustment of working table height Further information on the components of the machine are contained in the coming chapters 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 12: ... 6 Technical data Dimensions LxWxH 2 000 x 700 x 1 700 mm Table height 690 950 mm adjustable Weight 120 kg El connection 220 V AC Air connection min 5 bar Power consumption 0 7 kW Air consumption est 3 l part ...

Page 13: ...witch points on the marking 1 ON The display of the operation device 1 shows the main screen 3 2 Switch off Turn the main switch 2 counter clockwise until it is released The grip of the switch points on the marking 0 OFF 3 3 Emergency Stop using the main switch The main switch 2 is located at the machine front on the right handed side beneath the working table Turn the main switch counter clockwis...

Page 14: ...se 3 5 Adjust compressed air pressure The machine needs an air pressure between 5 and 6 bar This is adjusted at the air supply unit 1 Air connecting hose 2 Control to adjust the air pressure 3 Pressure gauge 4 Collector for condensing water 5 Release valve for condensed water Check the air pressure at the pressure gauge 3 If the indicated value differs from 6 bar adjust the pressure by turning the...

Page 15: ...plugged on the holding devices the liner tape racks are equipped with additional roll holding devices which can be pushed on and pulled off 5 2 Tape pulling device option 1 2 3 4 5 6 7 8 With the tape pulling device option an absolutely tension free insertion of the liner tape into the machine is achieved The liner tape 1 comes around the roll 2 and is driven between pressure roll 3 and pull roll ...

Page 16: ...lay 1 all information required for the operation of the machine are imaged here Cursor keys 2 use them to move the cursor and mark all required commands and options Special key 3 press this key if several information is required for an adjustment Minus Plus keys 4 use them to enable disable functions redu ce increase numeric values and select programs Key tape transport 5 use it to transport the l...

Page 17: ...ms are listed further below 5 4 Sewing head 1 Liner tape 2 Sewing head 3 Metering 4 Cutting device 5 Sewing foot 6 Pinking mechanism The liner tape 1 comes from the tape pulling device option comes through the pull and pressure roll of the metering 3 through the cutting device 4 to the sewing foot 5 There the trouser leg and liner tape are sewed the optional pinking mecha nism is located behind th...

Page 18: ... 6 Collecting basket 1 The cloth cut by the pinking mechanism and cut threads are collected in this basket 5 7 Foot pedal 1 Use the foot pedal to start the program sequence Two ways of switching have to be distinguished Press forward weight on the foot tip and tilting the foot pedal forward Press backward weight on the heel and tilting the foot pedal back ward ...

Page 19: ...ly start the sewing process using the foot pedal supervise the fault free functioning of the machine The production sequence contains the following steps 1 Align the trouser part with the inside seam under the sewing foot 2 Press the foot pedal forward the sewing foot is lowered the sewing and the optional pinking start 3 Shortly before seam end press the foot pedal backward the liner tape will be...

Page 20: ...foot pedal forward shortly the liner tape will be pushed forward to the needles 6 3 1 2 Machines with pinking mechanism Prog Description 001 Program for sewing the liner tape with pinking the hem edge the pinking is done with low pinking pressure parts and threads will be blown out after seam end 002 Program for threading up the liner tape press forward the foot pedal after inserting the liner tap...

Page 21: ...y contrast 6 4 1 Select operation language Position the cursor on the program number and press the Minus key once This will be displayed 3400 XXX DEUTSCH 000 PROG Use the arrow keys to move the cursor on the displayed operation language here deutsch german and press the Plus key until the desired operation language is displayed Move the cursor back on 000 Hint The descriptions in the sewing progra...

Page 22: ...ed to clean the machine 7 2 Maintenance ATTENTION Damage to the machine due to inadequate maintenance possible The execution of the maintenance duties should be reserved to experienced and especially qualified staff The required measures are described in the mechanics manual in the second part of this documentation 7 2 1 Check oil level in the sewing head There is a window in the sewing head where...

Page 23: ...ng movement to the right Hint Please assure that the collected waste materials are treated in accordance to the local waste regulations Help to keep nature clean and preserve the natural ressources 7 2 3 Empty warer separator The machine is equipped with a pressured air supply unit where an automa tic water separator is mounted If there is water in the cup it will be released automatically if the ...

Page 24: ...1 22 ...

Page 25: ...of the setup pages 2 6 3 3 Setup page 01 2 7 3 4 Setup page 02 2 7 3 4 1 Position actor turn direction needle position 2 7 3 4 2 Revs min and max 2 8 3 4 3 Foot pedal 2 9 3 4 4 Cover Page 2 9 3 4 5 Store error messages 2 9 3 4 6 Enable access code 2 10 3 5 Setup page 03 2 10 3 5 1 Thread cutter 2 10 3 5 2 After thread cutting time until sewing foot up 2 11 3 5 3 Presser foot 2 11 3 5 4 Needle cool...

Page 26: ...umatical pressure 2 Fix movable and loose parts 3 Lift the base with a hoisting device and be sure to lift possible additional devices e g stacker If the machine is equipped with transportation casters option you will have to release the brakes at every caster 4 Move the machine carefully to the new location Attention Attention when moving the machine on sloping areas Enormous pull power arises fr...

Page 27: ... Power consumption 0 7 kW Fuse 15 A Pressure air min 6 bar Req air quality free of oil Air consumption est 3 NL part 2 2 Mechanical installation Attention Check before starting the installation whether the desired location meets the requirements see chapter 2 1 technical data This is very important regarding the stability of the ground 2 2 1 Unpack and put up 1 Remove the packing material and poss...

Page 28: ...machine is not in duty Use the control 1 2 3 Elektrical installation Hint All work at the electrical components of the machine may only be carried by qualified staff qualified electrical employee or instructed person according to IEC 364 and DIN EN 60204 1 Danger Parts under electrical current Without cutting off the power supply you might be injured severely Please obey the security advice given ...

Page 29: ...ng into operation can be done easily 1 Adjust the machine to a horizontal stand 2 Connect power and air supply 3 Switch on the machine using the main switch at the front side of the machine 4 Check all security systems for function and efficiency Danger The machine may only be used for production purposes after the safety installations have been checked If a safety installation doesn t work adequa...

Page 30: ...e the cursor using the arrow keys on the icon of the function and change the setting using the Plus Minus keys At several functions you can press the Special key to open a setup page for the specific function The machine setup can be modified on the following pages Setup 01 Machine type Setup 02 Position actor turn direction needle position revs storing of error messages activate access code Setup...

Page 31: ...Setup page 02 SETUP 02 P1 P2 Here you can see six icons which represent the machine functions To select a function position the cursor on the respective icon and press the Special key to open the setup page or press the Plus Minus key to switch the function on or off 3 4 1 Position actor turn direction needle position SETUP 02 170 0 0 294 II POS III POS I POS Turn direction ...

Page 32: ...on Define needle top and bottom position These positions are defined as a factory setting but can be modified 1 Position the cursor on the stroke II Pos 2 Turn the hand wheel into the set turn direction until the needle stands in the desired top position 3 Read the angle value below the turn direction icon est 294 4 Press the Plus or Minus key to enter the displayed value into the entry box beside...

Page 33: ...e listed on the cover page 001 and can be modified there without accessing the machine setup Move the cursor to the parameter to be enabled or disabled Press the Plus key An enabled parameter is indicated by a triangle displayed to the left of it The cover page icon on setup page 02 must be enabled to allow the use of the cover page If it is enabled the cover page will be displayed before program ...

Page 34: ...s code is enabled the code must be entered before a setup page can be opened 3 5 Setup page 03 03 SETUP S Eleven icons are displayed here but only five of them are enabled To enable disable a function position the cursor on the respective icon and press the Plus Minus key A disabled icon is crossed out To select the setup page of a function this function must be enabled Then position the cursor on...

Page 35: ...cutting time until sewing foot up SETUP 03 0 400 600 There is no possibility in the thread cutting mode of programming the time until the sewing foot is lifted after cutting the thread As an alternative the function Thread wiper is used On setup page 10 output F4 must be disabled The thread wiper must be enabled on setup page 03 Then you can program the times like shown in the drawing 3 5 3 Presse...

Page 36: ... up like shown in the picture 5 Press the Special key to leave this page 6 Check whether the presser foot is programmed on up on page PROG 000 too 3 5 4 Needle cooling SETUP 03 ms 100 The needle cooling must be enabled during the sewing and will be disabled 100 ms after seam end Press the Special key to leave this page 3 5 5 Step motors pinking mechanism and metering The motor of pinking mechanism...

Page 37: ...ot automatically that the next sewing process can start immediately The tape transportation distance is programmed in a way that the liner tape is grasped by the needles at seam start To modify the transportation distance you will first have to select the sewing program where you want to modify this distance Move the cursor on STEP 01 and press the Plus key repeatedly until the last step in the pr...

Page 38: ...pressure 3 bar pin 9 F6 Y6 Tape cutter pin 11 F7 Y7 Blow out needle threads pin 13 F8 Y8 Waste suction pin 15 F9 Y9 Blow out parts pin 17 F10 Y10 Pinking up down pressure 5 bar pin 19 The inputs are occupied as follows Description Input connector M1 Safety switch for thread cutter monitoring pin 2 4 M2 Switch for tape cutter pin 4 6 3 7 Program inputs and outputs The inputs and outputs can be enab...

Page 39: ...s until the desired function icon is marked 3 Press the Plus key to select the marked function icon It will be displayed in the area I O 4 Position the cursor on the time value to the right of the left handed hour glass icon if you want to program a start delay in ms for the selected function 5 Press the Plus Minus key repeatedly until the desired value is displayed 6 Position the cursor on the ti...

Page 40: ...rogrammed in a step the program sequence will be continued after the programmed time has passed outputs can be enabled in this step A Continue with next step it will be switched to the next step automatically after the displayed step has been executed Program specific symbols Manual sewing if this icon is contained in a step you can sew manually pressing the foot pedal forward switch to the next p...

Page 41: ...abled outputs STOP Stop the program will be stopped after the execution of this step usually this icon is used in the last step of a sewing program STOP No stop there will be no program stop but a continuation with the next step Sewing foot up down indicates the position of the sewing foot at program start and end Sewing foot position after thread cutting Thread cutter this icon indicates that a t...

Page 42: ...P R E S S T O C A N C E L 5 Press the Plus key 6 Confirm the inquiry whether the data contained in the machine s memory shall be overwritten 7 Use the arrow keys to mark one of the three options SETUP PROG setup data and sewing programs will be loaded SETUP only setup data will be loaded PROG only sewing programs will be loaded 8 Press the Plus key 9 Now you have to confirm the loading of data int...

Page 43: ...tup data only PROG write sewing programs only PROG DATA write program data only 6 Press the Plus key and this will be displayed C A U T I O N O L D K K 1 9 5 D A T A W I L L B E E R A S E D P R E S S T O C O N T I N U E P R E S S T O C A N C E L K K 1 9 5 S E T U P P R O G S E T U P P R O G P R O D D A T A 7 Press the Plus key to overwrite data which are contained on the storage module Then the se...

Page 44: ...n section 4 3 3 Position the cursor on the letters PRG and press the Plus key to delete the data contained on the selected memory location 4 An inquiry will be displayed where you have to confirm the deletion by pressing the Plus key The deletion cannot be undone 5 Plug the storage module into the slot at the operation device 6 Position the cursor on the letter R 7 Press the Plus key to read the p...

Page 45: ...heck and remount it possibly do the same with the connecting cable between control board KK66 and I O module replace operation device MT800 replace I O module replace control board KK66 5 2 Error messages in the display possible solution Fault in the control board KG replace control board KK66 External fault KE switch machine off and on check power supply check environment for disturbing devices s...

Page 46: ...oid any contact to metal things After replacing the control board all setup data and the sewing programs must be loaded into the machine Replacement of the front box this is the statical element of the connec tion control box and of the foot pedal each transmission element of the pedal is calibrated since that the front box should only be replaced as a whole Replacement of the motor this is fixed ...