Beissbarth Start Line MS 201, Original Instructions Manual

Page 1: ...schine en Original instructions Tire changer fr Notice originale Machine à monter les pneus es Manual original Máquina para montaje de neumáticos it Istruzioni originali Smontagomme pt Manual original Máquina de montagem de pneus Reifenmontiergeräte Tyre Changers ...

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Page 3: ... direction 38 7 6 Clamping the rim 39 7 6 1 Clapping the rim from the outside 39 7 6 2 Clamping the rim from the inside 39 7 7 Demounting the tire 39 7 7 1 Positioning of the mounting head 40 7 7 2 Lever the top bead over the rim flange 40 7 7 3 Demounting the top bead 41 7 7 4 Demounting the bottom bead with the aid of the mounting head 41 7 7 5 Removing wheels 41 7 8 Mounting the tire 41 7 8 1 S...

Page 4: ...ructure Warning symbol KEY WORD Nature and source of hazard Consequences of hazard in the event of failure to observe action and information given Hazard prevention action and information The key word indicates the likelihood of occurrence and the severity of the hazard in the event of non observance Key word Probability of occurrence Severity of danger if instructions not observed DANGER Immediat...

Page 5: ... responsibility for problems caused by incorrect operation The MS 201 must be operated by technically capable personnel The operator must fully understand the operating manual and have received professional training If untrained personnel operate the MS 201 personal injury and damage to the tire and rim may result The MS 201 has been designed for use by personnel with basic mechanical and electric...

Page 6: ...he risk of injuries to the operators or personnel nearby The MS 201 must be operated by technically capable personnel The operator must have received special training and understood the requirements in the operating manual He or she must also understand related safety requirements and the requirements for operation The operator must not operate the MS 201 after consuming alcoholic beverages The op...

Page 7: ... rating plate that on the rating plate should be considered correct 3 3 Device description All information about the MS 201 must have been understood It must be clear how accidents can be avoided the tire changer must be operated the functions and control elements can be used Accidents can be prevented only if every step required for operation is understood The MS 201 must be installed correctly o...

Page 8: ...tally harmful or non degradable substances you should treat them in accordance with local laws and regulations During the process of unpacking assembly and transporting you should follow the following requirements and handle with care Otherwise the MS 201 could be damaged 1 Detach the upper cover of the carton and make sure whether there is any damage or not during transporting 2 Find the fastenin...

Page 9: ...figure below 4 Put the air pipe that inside column into the machine body 5 Position the MS 201 then drive the fixed axis insert into the corresponding holes with a hammer and fasten 6 Connect the fixed axis insert to the bead breaker cylinder and mounting column and then fasten 7 Before lifting the complete MS 201 8 Affix the cover then fasten the screw ...

Page 10: ...ties 3 Installation position should at least leave the space in the following figure to secure free movement of each part of the machine 4 If the MS 201 is installed outdoors you should take measures to protect it from rain and sun The MS 201 is not intended to be used outdoors 5 The work are should enjoy enough light to secure the operators can observe each details of the operation Besides the op...

Page 11: ...d on accidently R R If the MS 201 will not be used for a long time and the machine is connected directly to the electrical cabinet instead of via a plug the electrical cabinet should be locked Only professional personnel should be able to open the electrical cabinet in order to ensure that the MS 201 is not switched on unintentionally The MS 201 must be grounded and the protective conductor must n...

Page 12: ...n the center of the rim Or the rim channel has no depression These rims do not meet the safety regulations for vehicular traffic and transportation In some countries these types of rim wheel are not allowed in the market Depress the clamping jaws control pedal 7 2 to the second position and the clamping jaws immediately stop Depress the clamping jaws control pedal 7 2 to the third position and the...

Page 13: ...ore demounting and re mounting the tire check for signs of wear on all protective plastic parts Replace the wheel guard hoods if necessary i i Always establish the rim and tire data prior to removal mounting The method of attachment pressure and accessories required can then be planned in advance 1 Check whether the tire has been deflated completely If not you should deflate at first Warning Risk ...

Page 14: ...e of the tire is detached from the rim and repeat at the other side 7 Apply lubricant to the tire Not using the grease will seriously damage the tire Please use the special grease 7 5 Rim location direction How to decide from which side of the wheel to demount tire 1 When fix the wheel the side of standard rim will upward as figure 2 Measure three dimension of A B and C 3 When fix the rim the smal...

Page 15: ...ce the tire on the turntable and depress the clamping jaws control pedal 7 2 until the rim is clamped Make sure the rim is clamped securely 7 6 2 Clamping the rim from the inside 1 Close the clamping jaws on the turntable 2 Place the tire on the turntable and the press the pedal until the rim is clamped Make sure the rim is clamped securely 7 7 Demounting the tire Warning Risk of damage to the tir...

Page 16: ... to release the hexagonal shaft 4 Move the mounting head to the work position The plastic part at the nose of the mounting head should be in contact with the rim 5 Push the button on the mounting arm lock plate lock the hexagonal shaft 7 7 2 Lever the top bead over the rim flange 1 Hold the bead lifting lever firmly while keeping space for the mounting head i i If the space is not adequate please ...

Page 17: ...Removing wheels 1 Swing the mounting arm to the back 2 Remove the tire 7 8 Mounting the tire Risk of accident from damaged rims and tires If the tire or rim is damaged during mounting this may lead to dangerous or life threatening situations when driving The tire must be mounted by trained persons only Follow the mounting and demounting instructions of Wdk obtainable in German and English Criteria...

Page 18: ...t been changed the mounting head will automatically return to the correct working position 7 8 4 Mounting the lower tire bead 1 Simultaneously place the bottom bead under the nose of the mounting head and on the end of the mounting head 2 Use your hand to press the tire slightly to guide the tire into the rim channel 3 Rotate the turntable clockwise to mount bottom bead 7 8 5 Mounting the top bead...

Page 19: ... the rim chuck plate Avoid any distractions while inflating Constantly observe the tire inflation pressure on the pressure gauge to avoid over inflation When inflating avoid all distractions During operation the noise may reach 85 dB A for this reason the operator must wear the appropriate protective gear The MS 201 is equipped with a pressure limiting valve but if the condition of tire and rim is...

Page 20: ...ire bead and rim must be perfect If there is problem you must deflate the tire unseat the tire bead again and relubricate the tire bead Rotate the tire on the rim and then inflate once again 7 Screw in the valve insert 8 Connect the inflation gun and then press the deflate button to remove the residual air 9 Attach the valve cap 8 2 Inflating tubed tires 1 Ensure that the rim is held securely on t...

Page 21: ...age caused by removing or breaking the safety devices Keep the working area clean Do not use compressed air to remove dirt from the MS 201 Keep generation of dust in the area to a minimum 9 2 Maintenance operations 9 2 1 Maintenance unit and bead breaking cylinder Perform the following operation at least once every 30 days 1 Check the oil level in the oil cup If there is not enough oil remove the ...

Page 22: ...lt and tighten bolt A and tighten nut C 5 If the mounting head is not locked or not located at the position 2 3 mm higher than the rim it is necessary to adjust the adjusting nuts A and B at the front end of hexangular shaft lock plate 6 If the mounting head is not locked or not backward by 2 3 mm it is necessary to adjust the adjusting nuts A and B at the front end of quartet lock plate i i If th...

Page 23: ...pacitor R R Change the motor R R Use the tire pressing help to lead the tire into the groove of the rim while keep full lubrication on the bead When lock the mounting head the distance between the mounting head and the rim should not be too far or too near Lock plate releases for the bad adjustment R R Adjust the lock plate bolt at the back end of the hexangular shaft R R Adjust the lock plate bol...

Page 24: ... 3 Disposal and scrapping 11 3 1 Substances hazardous to water Oils and greases as well as refuse containing oil and grease e g filters represent a hazard to water 1 Substances hazardous to water must not be allowed to enter the sewage system 2 Substances hazardous to water must be disposed of in accordance with the applicable regulations 11 3 2 MS 201 and accessories 1 Disconnect the MS 201 from ...

Page 25: ...ls Function Range of wheels Outside clamp 9 20 Inside clamp 11 22 Max tire diameter 1050 mm Max tire width 13 12 3 Turntable type Function Turntable type Type of positioning Jaw Fix style Jaw Clamping style Pneumatic Drive style Motor Torque 1100 Nm Turntable rotation speed 6 rpm 12 4 Bead breaker blade Function Decompression system Fix style Manual Enter style Manual Max working size 340 mm Bead ...