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3.4 Remove and replace the fork body assembly and the roller 

3.4.1 Method of removal 

The fork body assembly can be removed without removing the center post. 
First unscrew the tension nut, then remove the tension pin and tension sleeve. 
Remove the safety screw behind the tension nut and remove the fork body with the 
roller attached. 
 

3.4.2 Replacing fork body 

Remove the oil hole cap on the top of the handpiece. Place a small amount of 
grease onto the roller (ball) and ball race of the fork body. Place the ball onto the 
crankshaft using a pen, screwdriver or other suitable method (make sure that the flat 
side of the roller is facing the crank spindle). Place the crank and roller in the bottom 
position in the handpiece. Insert the fork body from the front of the handpiece and 
over the ball. After it is confirmed that the center post cup is sitting onto the center 
post correctly, replace and tighten the safety screw. 
 

3.5 Adjusting center post 

The center post has been adjusted to the correct position when leaving the factory, it 
can suit cutters of different thicknesses. Do not re-adjust the center post unless 
necessary. 
 
If adjustment is necessary, first, use a worn cutter (approx.. 3.5mm in thickness), and 
a comb of any thickness, set the comb in place (see adjusting and securing comb 
above), then adjust the roller on the crank spindle to the highest position. 
 

3.5.1 Adjusting roller to the highest position 

(1) first remove the cover cap on top of the handpiece, check to see if the roller is 
positioned at the top of the groove of the fork body. If its position is at the top, go to 
step (3). 
 
(2) If the roller is not positioned at the top of the groove on the fork body, then start 
and stop the handpiece, until the roller is positioned at the top of the groove. 

Caution: before starting the machine, ensure the comb and cutter are fitted 
and tension applied.

 

 
(3) With the roller positioned at the top, turn off the power supply, disconnect the 
cord between the handpiece and power supply. 

Caution: before carrying out repair work, ensure power is disconnected! 

 
(4) Loosen tension, hold the front of the fork body and move horizontally back and 
forth, until the roller is at its highest position. (Note: use care when adjusting the 

Summary of Contents for BQS-1H

Page 1: ...Page 1 of 17 Instruction Manual For e Shear Mace Electric Handpiece BQS 1 H Xinjiang Beiyuan Tyree Mechanical Engineering Co Ltd ...

Page 2: ...election 5 3 3 Chickenfeet 5 3 4 Remove and replace the fork body assembly and the roller 6 3 6 Adjusting tension 7 IV Operation 8 4 1 Pre work inspection and preparation 8 4 2 Pre use and in use safety and precautions 8 4 3 Using the handpiece 8 V Maintenance and Repair 11 5 1 Regular checks 11 5 2 Repair and maintenance 12 Troubleshooting Guide 13 ...

Page 3: ...tures The e Shear Mace BQS 1 H electric handpiece consists of the electric handpiece assembly and handpiece power supply Its main features are 1 a 48V DC power supply with power saving provides 2 speeds 2900 and 3200rpm 2 ergonomically designed barrel for more comfort and flexibility during operation 3 smooth running low vibration and low noise 4 small size light weight compact easy to operation e...

Page 4: ...b in place 3 1 2 Cutters Insert cutter then tighten the tension nut until the tips of the chickenfeet fit firmly into the two holes on both sides of the cutter 3 1 3 Adjusting and securing comb Adjust the relative positions of the comb and cutter ensure the point at which the bevel of the comb begins is 1 5 to 2 mm from the tip of the middle tooth of the cutter see fig 1 Also ensure that the comb ...

Page 5: ...is dense and sticky Width selection should take into account the user s level of experience with shearing For more information on comb and cutter selection please visit www beiyuanshearing com au 3 3 Chickenfeet Before mounting chickenfeet apply a small amount of grease to the two mounting holes on the forkbody then insert the left and right chickenfeet into the left and right holes respectively m...

Page 6: ...sition when leaving the factory it can suit cutters of different thicknesses Do not re adjust the center post unless necessary If adjustment is necessary first use a worn cutter approx 3 5mm in thickness and a comb of any thickness set the comb in place see adjusting and securing comb above then adjust the roller on the crank spindle to the highest position 3 5 1 Adjusting roller to the highest po...

Page 7: ...d tip into the small hole Apply force to press the retaining spring into the grooves of the thread bush Caution not installing the tension retaining spring could cause loss of tension capacity resulting in damage to the handpiece 3 6 2 Tension problems Be aware that the size of each end of the tensioning pin is different ensure the larger end sits in the tension pin cup Also ensure that the downwa...

Page 8: ...ngling with sheep 6 While on break the handpiece should be turned off to prolong its service life 7 Keep the vents of the handpiece motor free from blockage any wool or debris blocking the vents should be promptly removed 8 If a problem occurs during shearing first shut off the handpiece and cut off the power supply then proceed to perform inspection and maintenance 9 Ensure the handpiece is turne...

Page 9: ...ling press the button and pull out the plug at the bottom of power supply Fig 4 5 Toggling the switch under the control box by a screwdriver available speed 2900 or 3200 rpm See fig 5 showing the position Power supply Cord connector Button Connected Disconnected 1 4 1 7m to the ground ...

Page 10: ...Page 10 of 17 Speed selection Fig 5 ...

Page 11: ... quality synthetic grease for lubricating the gearbox 2 The amount of grease inside the gear box should be between 2 to 3 5 ml Insufficient lubrication could negatively affect the operation of the gearbox and may cause damage Over application could lead to leakage and overheating 3 It s suggestion that adding grease into gear box in 30 running hours or shorn 600 sheep 4 if the rear section of the ...

Page 12: ...refully and follow procedures to disassemble and re assemble this machine for ordinary maintenance When carrying out maintenance work the handpiece should be placed on a dry clean wooden board or held tightly in the hand Do not use a vise or clamp mechanism to hold the handpiece Use special tools for disassembly In the event of a fault the following methods can be used to determine and eliminate i...

Page 13: ...o see if the comb and cutter are sharp and proper tension was applied Re grind the comb and cutter lessen tension pressure Thumb and index finger portion overheating Check the center post and center post nut ensure there is no foreign object in between Lift the crank spindle flush out the foreign object with lubricant Check for signs of wear on the center post or center post nut Replace with new p...

Page 14: ... tension pin tension pin cup or tension sleeve Replace with new parts The thread inside the tension nut is slipping Replace with new parts Cutting issues Check to see if the comb and cutter are sharp Re grind the comb and cutter Check to see if the tips of the cutter display any irregularities Check to see if the comb is too thin which causes the chickenfeet to be in contact with the comb screws R...

Page 15: ...mages on the comb screw Replace comb screw Check for excessive wear at the tips of the chickenfeet Replace chicken feet Occurs in the middle portion Check to see if the roller and the pin on the crank spindle are working properly Replace roller Check to see if the roller is able to move freely within the groove on the fork body Replace fork body Check to see if readjustment to centre post was made...

Page 16: ...Page 16 of 17 Diagram of connections at back of motor ...

Page 17: ...Page 17 of 17 ...

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