Beko BEKOMAT 3 CO Ex, Installation And Operating Manual

Page 1: ...BEKOMAT 3 E Ex BEKOMAT 6 E Ex BEKOMAT 3 CO Ex BEKOMAT 6 CO Ex EN English 01 3005 Condensate drain ll 2G Ex ib llB T4 Gb BVS 03 ATEX E 214 X Installation and operating manual ...

Page 2: ...Installation and operating manual EN 2 BEKOMAT 3 6 CO Ex 3 6 E Ex ...

Page 3: ...ns 12 2 5 1 BEKOMAT 3 CO E Ex 12 2 5 2 BEKOMAT 6 CO E Ex 12 2 6 Technical data 13 2 6 1 Identification of explosion proof equipment according to ATEX and EPL 14 3 Installation 14 3 1 Warning 14 3 2 Example of installation 15 3 3 Installation 16 4 Electrical installation 18 4 1 Installation instructions 18 4 2 Wiring diagram 19 4 3 Electrical connections 20 4 4 Potential equalisation 21 4 5 NAMUR i...

Page 4: ...mains voltage and powered machine parts 1 1 2 On the unit ATEX mark Observe installation and operating instructions on type plate 1 2 Signal words according to ISO 3864 and ANSI Z 535 DANGER Imminent danger Consequences of non compliance serious or fatal injury WARNING Potential danger Consequences of non compliance possible serious or fatal injury CAUTION Imminent danger Consequences of non compl...

Page 5: ...the system check all unit parts and repair them if necessary To prevent pressure blows during unit operation open all valves slowly Make sure that no persons can be injured or objects can be damaged by condensate or escaping compressed gas Protect the unit parts against vibration and impact Perform a leakage test DANGER Mains voltage Risk of serious or even fatal injury from electric shock when co...

Page 6: ...tallation and operating manual must be kept near the device where it is at all times accessible to staff In addition to the instructions in this document always comply with the statutory regulations for machine operation accident prevention and safety This also applies to the use of accessories and spare parts 1 Specialist technical personnel Specialist technical personnel are persons who due to t...

Page 7: ... and stored by authorised and suitably trained technical personnel If you detect any damage do not start the device Always adhere to the specified transport and storage temperatures Protect the unit against direct sunlight and heat radiation The device must be stored in the original packaging Seal the packaging and store it in a dry and frost free room Ensure that the storage temperature does not ...

Page 8: ...ore information regarding the ATEX classification and mark see 2 6 1 page 14 Do not install the BEKOMAT in areas that are exposed to frost Operate the unit only for the intended purpose and within the limit range specified in the technical data Do not operate the unit with any media fluids gas vapour mixtures than those listed above Any other use of the unit is deemed improper and poses a risk to ...

Page 9: ...sicherte Stromkreise Only for certified intrinsically safe circuits Seulement pour des circuits de securité intrinsèque certifiés BEKO TECHNOLOGIES GMBH Im Taubental 7 41460 Neuss 0158 Designation Description No BVS 03 ATEX E 214 X Type approval certificate ll 2G Ex ib llB T4 Gb ATEX EPL marking Umax 12 6 VDC Max supply voltage Imax 150 mA Max short circuit current NOTE Type plate Do not remove or...

Page 10: ...rm mode or test button has been pressed Alarm mode The BEKOMAT is continuously monitored by electronic and sensory devices If a fault or malfunction occurs the BEKOMAT is automatically switched to alarm mode e g due to blocked condensate discharge or overload In alarm mode the solenoid valve is automatically opened starting in cycle mode in order to eliminate the problem If the problem persists fo...

Page 11: ...ough the solenoid valve 4 The condensate flows through the upper condensate inlet 1 and is collected in the container 3 1 2 3 4 5 The capacitive dual sensor 2 monitors the filling level in the container If a certain filling level is reached the solenoid valve 4 is opened and the condensate is discharged through the condensate discharge 5 1 2 3 4 5 ...

Page 12: ...128 5 0 235 9 2 ca 255 10 0 160 6 2 G a NPT a NPT i G i G i NPT a G a mm inch i innen inside a außen outside 2 5 2 BEKOMAT 6 CO E Ex 29 1 1 135 5 3 145 5 7 194 7 6 117 4 6 ca 295 11 6 40 1 6 20 0 8 30 1 1 179 7 49 1 9 35 5 1 4 mm inch i innen inside M6 Einschraubtiefe Thread depth 10 0 4 NPT i G i G1 i 1 NPT i G i NPT i NPT i G i ...

Page 13: ...rd coated Housing Stainless steel Performance data 3 CO Ex 3 E Ex 6 CO Ex 6 E Ex Max compressor capacity 100 m min e g Central Southern Europe Central America 1000 m min e g Central Southern Europe Central America Max refrigeration dryer performance 200 m min e g Central Southern Europe Central America 2000 m min e g Central Southern Europe Central America Max drainage rate short term 540 l h 1700...

Page 14: ... operation of the unit can result in serious or even fatal injury and or damage to property All tasks described in this installation and operating manual must be performed by specialist technical personnel1 who meet the following criteria Before carrying out any work with or on the device all specialist technical personnel must have read and understood the contents of this installation and operati...

Page 15: ...ntenance e g ATEX CENELEC NEC TRBS national guidelines and regulations The diagram below is an example only and the actual installation and system layout might deviate depending on the actual site conditions It is the responsibility of the device operator to identify the zones and to assess the effectiveness of the explosion safety measures after installation of the device 1 2 3 4 5 6 7 9 8 1 Pote...

Page 16: ...he condensate inlet line The venting line must be installed above the highest possible condensate level Observe the minimum installation heights BEKOMAT 3 CO Ex 3 E Ex condensate discharge rate 360 l h 1 3 4 2 137 143 mm Mindesteinbauhöhe mit Bodenhalter 1 Upper condensate inlet Ø Permanently installed pipe at a continuous gradient 1 2 Manual drain Ø recommended Permanently installed pipe at a con...

Page 17: ...s gradient 1 5 Lower condensate inlet Ø Permanently installed pipe at a continuous gradient 1 We recommend installing a floor bracket BEKOMAT 6 CO Ex 6 E Ex condensate discharge rate 360 l h 1 3 4 2 163 169 mm Mindesteinbauhöhe mit Bodenhalter 5 1 Venting line Ø Permanently installed pipe 2 Manual drain Ø recommended Permanently installed pipe 3 Condensate discharge of solenoid valve Ø Permanently...

Page 18: ... of the applied explosion safety measures has been assessed DANGER Mains voltage Risk of serious or even fatal injury from electric shock when coming into contact with non insulated powered components For the electrical installation of the unit adhere to all applicable regulations e g VDE 0100 IEC 60364 Before carrying out any maintenance work de energize the system All electrical work must be car...

Page 19: ... Wiring diagram 3 0 3 1 KL 01 KL 02 11 10 N 9 L 7 3 2 1 7 8 9 14 15 Spannungs versorgung 230 VAC 24 VAC VDC 1 2 PE ZONE Non harzardous Safe area Spannungs versorgung 230 VAC 1 0 1 1 2 0 2 1 Relais Ausgang BEKOMAT Gehäuse Netzteil Trennschaltverstärker Valve Ventil Intern ...

Page 20: ...ion of the intrinsically safe power supply see separate installation and operating manual BEKO TECHNOLOGIES www beko technologies com BEKOMAT ALARM TEST NETZ POWER TEST 4 x 1 Loosen the screws of the electronics housing and remove the housing cover 1 2 Loosen the armoured conduit fittings 1 1 3 Feed the cable through the cable duct armoured conduit fitting and connect it according to the wiring di...

Page 21: ...he BEKOMAT is connected to a NAMUR interface that forwards the fault signals We recommend connecting the NAMUR interface to a switch amplifier and sending the signals to a centralised control system Install the NAMUR interface according to the wiring diagram 4 2 page 19 NOTE Information about NAMUR interface For additional information regarding the connection of the NAMUR interface see separate in...

Page 22: ...E Information about NAMUR interface For additional information regarding the connection of the NAMUR interface see separate installation and operating manual as well as NAMUR interface 4 5 page 21 The operating state of the BEKOMAT is indicated as follows ALARM TEST NETZ POWER TEST Alarm test LED off BEKOMAT is not powered ALARM TEST NETZ POWER TEST Alarm test LED lit BEKOMAT is powered and runnin...

Page 23: ...nds The BEKOMAT starts a manual drainage cycle To test the NAMUR interface close the condensate inlet and then press and hold the TEST button for 1 minute The BEKOMAT starts a manual drainage cycle and triggers an alarm signal During this test large volumes of compressed gas might enter the condensate collection line Maintenance For more information regarding the maintenance of the device contact ...

Page 24: ...vailable accessories Picture Description Order number Explosion safe supply unit BEKOMAT 3 6 4005140 Voltage 85 230 VAC 4010890 Voltage 24 VAC VDC Exi switch amplifier BEKOMAT 3 6 4006591 Connecting kit BEKOMAT 3 2000043 BEKOMAT 6 2000044 Outlet kit BEKOMAT 3 6 2000046 Floor bracket BEKOMAT 3 2801260 Material steel 2801263 Material Stainless steel When ordering spare parts always quote the serial ...

Page 25: ...a with which it might have come into contact we will contact you A repair will only be performed after we have received the relevant declaration of decontamination If the device has been exposed to a hazardous substance take all necessary safety precautions when cleaning it 9 Decommissioning To decommission the device proceed as follows 1 Close the upper condensate inlet 1 2 Press the TEST button ...

Page 26: ...Installation and operating manual EN 26 BEKOMAT 3 6 CO Ex 3 6 E Ex 11 Declaration of Conformity ...

Page 27: ...ging to fluid group 2 in compressed air networks in areas where it is likely that an explosive atmosphere of gases vapours or mists occasionally occur Pressure Equipment Directive 2014 68 EU only BEKOMAT 6 Conformity assessment procedure applied in accordance with Article 10 PED Module A category I Notified Body for the supervision of the quality system DNV GL Business Assurance Zertifizierung und...

Page 28: ...758 Cervelló Tel 34 93 632 76 68 info es beko technologies es 中華人民共和國香港特別行政區 Hong Kong SAR of China BEKO TECHNOLOGIES LIMITED Unit 1010 Miramar Tower 132 Nathan Rd Tsim Sha Tsui Kowloon Hong Kong Tel 852 5578 6681 Hong Kong Tel 86 147 1537 0081 China tim chan beko technologies com India BEKO COMPRESSED AIR TECHNOLOGIES Pvt Ltd Plot No 43 1 CIEEP Gandhi Nagar Balanagar Hyderabad IN 500 037 Tel 91 4...