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CLEARPOINT® Flanged L100-L304_us_en_2014-6 (rev. A)                                                                                            

 

 

RECEIVING AND TRANSPORTING 

 

CLEARPOINT® 

filters  undergo  stringent  quality  control  procedures  in  the  manufacturing  plant  and  are  handed 

over  to  the  forwarding  agent  in  perfect  condition.  Upon  arrival  of  the  goods,  please  check  for  any  visible 
damage and, where appropriate, insist on a corresponding note on the delivery receipt. Contact the forwarding 
agent  and  arrange  for  an  assessment  of  the  damage.  The  manufacturer  is  not  responsible  for  any  damage 
caused during transport. 
 
After  verification  of  the  packaging  upon  receipt,  place  the  unit  as  close  as  possible  to  the  installation  point 
before unpacking the contents

 

 

To  move  the  packaged  unit,  we  suggest  the  use  of  a  suitable  crane  or  forklift.  We  do  not  recommend 
moving the unit by any hand operated or manual mechanism. 

 

Handle with care. Heavy blows could cause irreparable damage. 

 

Even when packaged, keep the unit protected from severe weather. 

 

 

 

 

The packaging materials are recyclable.  Each material must be properly disposed in a manner complying with 
the rules and regulations of the local municipal government. 

 

SAFETY RULES 

 

 

The personnel carrying out the installation, commissioning, maintenance or repair of the unit must be properly 
qualified for this type of work. In particular, the persons concerned should 

 

 

Be trained and familiar with handling compressed- air systems and be informed about the associated 
dangers. 

 

For CLEARPOINT® filters equipped with a BEKOMAT® drain, the BEKOMAT® operating manual must 
also be read, understood and respected.  

 

Know the content of the relevant instructions for installation and operation, and 

 

Possess vocational qualifications or entitlements in this particular field of work. 

 

 

   Before the start of any work, the housing must first be depressurized.  

 

 

In the case the 

CLEARPOINT®

 

filters with BEKOMAT® drains all the rules of the separated instructions need to be 

complied with as well.  
 

 

To  ensure  safe  functioning,  only  use  the  unit  within  the  operational  limits  (operating  pressure,  operating 
temperature, volumetric flow, and material stability). 
 

 

Where  a  BEKOMAT®  is  installed,  it must  be  ensured  the  unit  is  designed  for  the  stated  volumetric  flow  of  the 
compressed air or gas. Condensate surges into the unit can impair the function. 
 

 

In  the  event  of  leaks,  shut  off  the  compressed  air  supply  immediately  and  eliminate  the  cause  in  order  to 
maintain safe and cost-effective operation.  
 

Summary of Contents for CLEARPOINT Series

Page 1: ...EN Operating Manual Filter with Flanged Connections CLEARPOINT Flange Filter Series models L100 to L304 READ MANUAL FIRST BEFORE INSTALLATION AND OPERATION ...

Page 2: ...EFFICIENCY OF FILTERS 6 TECHNICAL SPECIFICATIONS OVERVIEW 7 CORRECTION FACTORS 7 DIMENSIONS 8 INSTALLATION SITE 9 POSITIONING 9 INSTALLATION 9 CHECKS AND MAINTENANCE 10 FILTER ELEMENT REPLACEMENT 11 BOLT TORQUE TABLE FT LBS 12 BOLT MARKING REFERENCE 12 BOLT PATTERN REFERENCE 13 BOLT PATTERN REFERENCE con t 13 ACCESSORIES 14 SPARE PARTS 15 For technical product support please call 1 800 235 6797 an...

Page 3: ...or maintain filter assembly In most countries states cities and or local municipalities the installation may only be carried out by a licensed installation company Inspections must be carried out by a qualified and licensed third party firm in accordance with all applicable laws rules and regulations for the region where the filter is installed The pressure vessels used in this unit are built acco...

Page 4: ...remises must have read and understood these instructions for installation and operation The instructions should be permanently available at the place of installation CLEARPOINT filters are built according to the state of the art and the approved safety rules of engineering practice However the use of the product can endanger the health and life of attending personnel or third parties and can have ...

Page 5: ...l government SAFETY RULES The personnel carrying out the installation commissioning maintenance or repair of the unit must be properly qualified for this type of work In particular the persons concerned should Be trained and familiar with handling compressed air systems and be informed about the associated dangers For CLEARPOINT filters equipped with a BEKOMAT drain the BEKOMAT operating manual mu...

Page 6: ...ered out liquid particles gather in the lower part of the filter housing from where they are discharged either manually or automatically With coalescence filters the direction of flow through the filter elements is from the inside to the outside with dust filters the flow moves from outside to inside Activated carbon filter A The flow through the activated carbon bed proceeds from the inside to ou...

Page 7: ... L254 10 FLG 13000 34 65 8 50 69 06 54 76 14 30 70 00 761 88 Typ 14 x L304 12 FLG 21000 38 95 11 02 74 69 60 39 14 30 107 50 1135 88 Typ 22 x Volumetric flow at 100 psi operating pressure related to 68 F 20 C and 14 5 psi absolute 1 0 bar Validated in accordance with ISO 12500 1 INLET CONCERTRATION 5 15mg m3 When ordering please state the required quantity of filter elements and the degree of filt...

Page 8: ...ARPOINT Flanged L100 L304_us_en_2014 6 rev A 8 DIMENSIONS Component list 1 Flange Handles 2 ANSI 150 Flanged Connection 3 Differential Pressure Gauge 4 ASME Data Plate 5 BEKOMAT Zero Loss Concensate Drain ...

Page 9: ...pressure of 200 psig Minimum operating temperature of 35 F Maximum operating temperature of 140 F Allow a clearance of at least 3 on all sides of the filter in order easily facilitate all maintenance needs POSITIONING The housing should be mounted in a vertical position Observe the direction of flow which is indicated by an arrow on page 8 of the dimensional drawing note that this is the standard ...

Page 10: ...For an emergency a possibility for the shut off of the plant section must be provided Daily Carry out a general visual inspection External damage and defects Visually check for any leaks Check differential pressure gauge Pressure drop increases as element loads with solid particles Replace when pressure reaches 10 psi or you see the indicator in the red Test drain function Monthly External damage ...

Page 11: ... into the housing Retighten the nuts in order to secure the tie rod unit Replace flange gasket on top When reassembling the lid to the vessel confirm the bolt flat washer lock washer and nut are assembled in this order The lock washer will always be on the vessel side of the assembly Lubricated bolt threads in area of nut engagement Install all bolts and nuts finger tight After you have installed ...

Page 12: ...drain to ensure an adequate stock of spare parts BOLT TORQUE TABLE FT LBS PIPE SIZE BOLT QTY BOLT SIZE 307A Grade A for 150 psig only Grade 5 150 FLANGE Grade 5 300 FLANGE MIN STD MIN STD 4 8 5 8 11 60 63 120 94 200 5 8 3 4 10 100 88 200 117 200 6 8 3 4 10 100 111 200 99 200 8 8 3 4 10 100 150 200 160 320 10 12 7 8 9 160 141 320 185 490 12 12 7 8 9 160 187 320 269 710 14 12 1 8 245 238 490 234 652...

Page 13: ...CLEARPOINT Flanged L100 L304_us_en_2014 6 rev A 13 BOLT PATTERN REFERENCE BOLT PATTERN REFERENCE con t ...

Page 14: ...the pressure downstream of the filter element Any existing pressure difference changes the position of the membrane and thus the position of the magnetic piston The pistons changed magnetic field is transferred to the pointer without friction Measuring system and indication system are separate from the each other Therefore the indicating system functions without pressure and contaminants form the ...

Page 15: ...88G 88F 88S 88A 2 4032958 4023573 4025091 L102 88C 88G 88F 88S 88A 3 4032959 4023573 4025091 L150 88C 88G 88F 88S 88A 4 4032959 4023573 4025091 L156 88C 88G 88F 88S 88A 7 4032960 4023573 4025091 L200 88C 88G 88F 88S 88A 8 4032961 4023573 4025091 L204 88C 88G 88F 88S 88A 10 4032962 4023573 4025091 L254 88C 88G 88F 88S 88A 14 4032963 4023573 4025091 L304 88C 88G 88F 88S 88A 22 4032964 4023573 402509...

Page 16: ...CLEARPOINT Flanged L100 L304_us_en_2014 6 rev A For technical product support please call 1 800 235 6797 and select Option 2 ...

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