Beko DRYPOINT RS 100-E HP50 NA, Instructions For Installation And Operation Manual

Page 1: ...1 EN english Instructions for installation and operation High pressure compressed air refrigeration dryer ...

Page 2: ...on dryer Please read these installation and operating instructions carefully before mounting and starting up the DRYPOINT RS 15 550 HP50 NA and follow our directions Perfect functioning of the DRYPOINT RS 15 550 HP50 NA and thus reliable compressed air drying can only be guaranteed when the provisions and notes stipulated here are strictly adhered to ...

Page 3: ...data DRYPOINT RS 180 550 3phase HP50 NA 3 380 60 22 11 Technical description 23 11 1 Control panel 23 11 2 Functional description 23 11 3 Flow chart air cooled 24 11 4 Flow chart water cooled 24 11 5 Refrigerating compressor 25 11 6 Condenser air cooled 25 11 7 Condenser water cooled 25 11 8 Cooling water regulating valve 25 11 9 Filter dryer 25 11 10 Capillary tube 25 11 11 Air to air heat exchan...

Page 4: ...9 13 2 5 Exploded diagram DRYPOINT RS 180 350 HP50 NA Air Cooled 50 13 2 6 Exploded diagram DRYPOINT RS 180 350 HP50 NA Water Cooled 51 13 2 7 Exploded diagram DRYPOINT RS 450 550 HP50 NA Air Cooled 52 13 2 8 Exploded diagram DRYPOINT RS 450 550 HP50 NA Water Cooled 53 13 2 9 Exploded diagram DRYPOINT RS 180 350 HP50 NA 3phase Air Cooled 54 13 2 10 Exploded diagram DRYPOINT RS 180 350 HP50 NA 3pha...

Page 5: ...tion start up and maintenance The operating instructions must be accessible at all times at the place of application of the DRYPOINT RS 15 550 HP50 NA high pressure compressed air refrigeration dryer In addition to these operating instructions local and national regulations need to be observed where required Ensure that operation of the DRYPOINT RS 15 550 HP50 NA high pressure compressed air refri...

Page 6: ... point compressed air outlet Connection point condensate drain Connection point cooling water inlet water cooled Connection point cooling water outlet water cooled 1 Certified skilled personnel are persons who are authorised by the manufacturer with experience and technical training who are well grounded in the respective provisions and laws and capable of carrying out the required works and of id...

Page 7: ...mbol advises the user to observe the environmental aspects and comply with the recommendations connected with this symbol 2 Certified skilled personnel are persons who are authorised by the manufacturer with experience and technical training who are well grounded in the respective provisions and laws and capable of carrying out the required works and of identifying and avoiding any risks during th...

Page 8: ...ngly when accessories are used Danger Compressed air Risk of serious injury or death through contact with quickly or suddenly escaping compressed air or through bursting and or unsecured plant components Compressed air is a highly dangerous energy source Never work on the dryer when the system is under pressure Never direct the compressed air outlet or condensate drain hoses at persons The user is...

Page 9: ...p out of the reach of children 5 Breathing protection ambient air independent respirator at high concentrations 6 Eye protection sealing goggles 7 Hand protection protective gloves e g made of leather 8 Personal protection protective clothing 9 Skin protection use protective cream In addition the safety data sheet for the refrigerant needs to be observed Caution Hot surfaces During operation sever...

Page 10: ...ns In the event that the dryer is not installed under suitable ambient conditions the ability of the device to condense refrigerant gas is impaired This can result in a higher load of the refrigerating compressor and in a loss of efficiency and performance of the dryer This in turn leads to overheated condenser fan motors to malfunction of electric components and to a breakdown of the dryer Failur...

Page 11: ...50 NA high pressure compressed air refrigeration dryer the connected pressure generator compressor etc must be set to the max permissible operating pressure The integrated safeguard needs to be checked by an approved inspection agency The documents related to the DRYPOINT RS 15 550 HP50 NA high pressure compressed air refrigeration dryer manual operating instructions manufacturer s declaration etc...

Page 12: ...h is clean and dry free from dust and protected against atmospheric disturbances The load bearing zone must be even horizontal and able to bear the weight of the dryer Minimum ambient temperature 34 F 1 C Maximum ambient temperature 122 F 50 C Ensure a proper cooling air replacement Allow a sufficient clearance on each side of the dryer for proper ventilation and to facilitate maintenance operatio...

Page 13: ...peak values which considerably exceed the throughput rate of the compressor The storage capacity of the tank must be dimensioned in such a way that a possible short term high air demand peak air consumption can be compensated Do not obstruct the ventilation grille not even partially Prevent any recirculation of the outgoing cooling air Protect the dryer against draughts Note Contaminated intake ai...

Page 14: ...sure 550 psig 38 barg Ambient temperature 115 F 45 C Air inlet temperature 122 F 50 C Pressure dew point 50 F 10 C Factor F1 0 98 Factor F2 0 78 Factor F3 0 68 Factor F4 1 36 Every function parameter corresponds to a numerical factor which multiplied by the planned nominal capacity determines the following Actual air throughput 100 x 0 98 x 0 78 x 0 68 x 1 36 71 scfm 121 m h 71 scfm is the maximum...

Page 15: ...ed skilled personnel Never work on compressed air systems which are under pressure The user must ensure that the dryer is never operated with a pressure exceeding the nominal values Possible overpressure can be dangerous for the operator but also for the device The temperature and the amount of cooling water need to correspond to the limit values indicated on the name plate The cross section of th...

Page 16: ...ressure The drain pipe needs to be secured Never direct the condensate drain pipe at persons The dryer is delivered with an already integrated electronically level controlled BEKOMAT condensate drain Connect the condensate drain with a collection system or container by properly screwing it on Do not connect the drain with pressurised plants Do not discharge the condensate into the environment The ...

Page 17: ...er Establish the mains connection plug into socket RS 180 550 3phase switch on the main switch pos A control panel RS 180 550 3phase wait at least two hours before starting the dryer the crankcase heater of the compressor needs to heat up the compressor oil Start the dryer by switching on the main switch on the control panel pos 1 Make sure that the electronic control unit is switched on Ensure th...

Page 18: ...s 1 and 2 of the terminal strip and wire a potential free contact see electric diagram Switch ON the main switch pos 1 on the control panel Close the contact at terminals 1 and 2 to switch on the dryer Open the contact at terminals 1 and 2 to switch off the dryer Only use potential free contacts that are suitable for low voltage Ensure the sufficient insulation of potentially dangerous voltage car...

Page 19: ...Technical data DRYPOINT RS 15 550 HP50 NA 19 10 Technical data 10 1 Technical data DRYPOINT RS 15 180 HP50 NA 1 115 60 ...

Page 20: ...Technical data 20 DRYPOINT RS 15 550 HP50 NA 10 2 Technical data DRYPOINT RS 15 550 HP50 NA 1 230 60 ...

Page 21: ...Technical data DRYPOINT RS 15 550 HP50 NA 21 10 3 Technical data DRYPOINT RS 180 550 3phase HP50 NA 3 460 60 ...

Page 22: ...22 DRYPOINT RS 15 550 HP50 NA 10 4 Technical data DRYPOINT RS 180 550 3phase HP50 NA 3 380 60 ...

Page 23: ...hanger so that it is reheated to up to 8 C below the inlet temperature when leaving the dryer Refrigeration cycle The refrigerant is conducted through the compressor and reaches a condenser under high pressure There cooling down takes place making the refrigerant condense to a liquid state which is under high pressure The liquid is pressed through a capillary tube where the resulting pressure drop...

Page 24: ...80 550 3phase 18 Condenser water cooled 4 Refrigerant pressure switch HPS P 19 Cooling water regulating valve water cooled 6 Refrigerating compressor 20 Liquid collector water cooled 7 Hot gas bypass valve 21 BEKOMAT condensate drain 8 Condenser air cooled 25 Compressor crankcase heater RS 180 550 3phase 9 Condenser fan air cooled 37 Refrigerant transducer BP2 RS 50 550 RS 180 550 3phase Compresse...

Page 25: ... pressure reduction serves to reach an optimum temperature inside of the evaporator The lower the outlet pressure at the capillary tube the lower the evaporation temperature The length and the inner diameter of the capillary tube are exactly dimensioned to ensure the performance of the dryer Settings or maintenance works are not required 11 11 Air to air heat exchanger The purpose of this exchange...

Page 26: ...erature is too high the sensor of the temperature switch will stop the refrigerating compressor to prevent the pressure gas temperature getting too high The temperature switch is reset manually but only when the normal operating conditions are reached again Unscrew the cover see pos 1 in the illustration and press the reset button see position 2 in the illustration 11 17 Compressor crankcase heate...

Page 27: ...d shows that one or more service warnings alarms are active Led shows that condensate drain solenoid valve is ON Led shows that condenser fan is ON The condensate drain test is always active using the button 11 18 2 How to switch off the dryer Switch it off using the ON OFF switch pos 1 paragraph 11 1 11 18 3 How a service warning alarm is displayed A service warning alarm is an unusual event that...

Page 28: ...lit and a certain numbers of leds of dew point indication bar are light up The number of leds lit define the 3rd digit of hour counter ie n 8 leds lit 3rd digit 8 Total operating hours 0 3 8 x 100 fixed multiplying ratio 3800 hours Press button repeatedly to scroll the displaying of 3 digits again Press button to exit total hours display if no button is pressed after 30 seconds the menu is exited ...

Page 29: ...barg with led on temperatures are in F and pressure in psig The total hours of operation and the hours until the next service are shown in the field 0 999 hours and in thousands of hours from 01 0 hours on example if the display shows number 35 it means 35 hours if the display shows number 3 5 it means 3500 hours 11 19 4 How a service warning alarm is displayed A service warning alarm is an unusua...

Page 30: ... How to change the operating parameters The setup menu can be used to change the dryer s operating parameters Only qualified personnel must be allowed to access to the setup menu The manufacturer is not responsible for malfunctioning or failure due to modification to the operating parameters With dryer ON simultaneously press buttons for at least 5 seconds to enter the setup menu Access to the men...

Page 31: ...onic control and a membrane solenoid valve opens to discharge the condensate The BEKOMAT closes before compressed air emerges Note These BEKOMAT condensate drains were designed in particular for the operation in a DRYPOINT RS HP50 NA refrigeration dryer The installation in other compressed air processing systems or the replacement with another drain brand can lead to malfunction The maximum operat...

Page 32: ...nce troubleshooting spare parts and dismantling chapters leads to the expiration of the guarantee Improper maintenance may result in dangerous situations for the personnel and or the device Danger Supply voltage Contact with non insulated parts carrying supply voltage involves the risk of an electric shock resulting in injuries and death Only qualified and skilled personnel are authorised to run e...

Page 33: ...ovisions The respective directives in force apply to the qualification and expertise of the certified skilled personnel For safe operation the device must only be installed and operated in accordance with the indications in the operating instructions In addition the national and operational statutory provisions and safety regulations as well as the accident prevention regulations required for the ...

Page 34: ...t and check the proper operation of the dryer There is a leak in the refrigeration cycle contact a BEKO service technician In the event that the fan still does not work replace it Dew point too high The dryer does not start up see the corresponding point The BT1 dew point sensor does not record the temperature properly ensure that the sensor is pushed down to the bottom of the aluminium tube immer...

Page 35: ...stablished check the dryer for proper functioning If installed the TS safety temperature switch was triggered Check which of the following reasons is responsible for the triggering Excess thermal load re establish the standard operating conditions The inlet air is too hot re establish the nominal conditions The ambient temperature is too high or the room ventilation insufficient ensure sufficient ...

Page 36: ...trol probe is faulty replace it The electronic controller is faulty replace it DMC34 Led is flashing display DewPoint too high see specific point The BT1 DewPoint probe is faulty replace it The electronic controller is faulty replace it DMC34 Led is flashing display DewPoint too low see specific point The BT1 DewPoint probe is faulty replace it The electronic controller is faulty replace it DMC34 ...

Page 37: ... applied inside the dryer On this sticker each spare part is identified with its ID Number and related Spare Part Number Here below the cross reference table between ID Numbers and exploded drawings Ref with their description and quantity installed in the dryers NOTE To order the recommended spare parts or other elements the data on the name plate must be indicated ...

Page 38: ... GWP R134a HFC CH2FCF3 1000 ppm 1430 R407C HFC R32 125 134a 23 25 52 CHF2CF3 CH2F2 CH2FCF3 1000 ppm 1773 85 12 6 Dismantling the dryer When the dryer is dismantled all parts and operating materials related to the plant need to be disposed of separately Part Material Refrigerant fluid R407C R134a Oil Canopy and supports Carbon steel Epoxy paint Refrigerating compressor Steel Copper Aluminium Oil He...

Page 39: ...Appendices DRYPOINT RS 15 550 HP50 NA 39 13 Appendices 13 1 Dryer dimensions 13 1 1 Dryer dimensions DRYPOINT RS 15 40 HP50 NA ...

Page 40: ...Appendices 40 DRYPOINT RS 15 550 HP50 NA 13 1 2 Dryer dimensions DRYPOINT RS 50 80 HP50 NA ...

Page 41: ...Appendices DRYPOINT RS 15 550 HP50 NA 41 13 1 3 Dryer dimensions DRYPOINT RS 100 140 HP50 NA ...

Page 42: ...Appendices 42 DRYPOINT RS 15 550 HP50 NA 13 1 4 Dryer dimensions DRYPOINT RS 180 350 HP50 NA ...

Page 43: ...Appendices DRYPOINT RS 15 550 HP50 NA 43 13 1 5 Dryer dimensions DRYPOINT RS 450 550 HP50 NA ...

Page 44: ...Appendices 44 DRYPOINT RS 15 550 HP50 NA 13 1 6 Dryer dimensions DRYPOINT RS 180 350 HP50 NA 3phase ...

Page 45: ...Appendices DRYPOINT RS 15 550 HP50 NA 45 13 1 7 Dryer dimensions DRYPOINT RS 450 550 HP50 NA 3phase ...

Page 46: ...V 52 Back plate 6 Compressor 53 Right sidewall 7 Hot gas bypass valve 54 Left sidewall 8 Condenser air cooled 55 Cover 9 Condenser fan 56 Base plate 9 1 Motor 57 Upper plate 9 2 Blade 58 Carrier support 9 3 Grid 59 Support bracket 10 Filter dryer 60 Control panel 11 Capillary tube 61 Electric connecting plug 12 T1 temperature probe dew point 62 Electric cabinet 13 Condensate drain service valve 65...

Page 47: ...Appendices DRYPOINT RS 15 550 HP50 NA 47 13 2 2 Exploded diagram DRYPOINT RS 15 40 HP50 NA ...

Page 48: ...Appendices 48 DRYPOINT RS 15 550 HP50 NA 13 2 3 Exploded diagram DRYPOINT RS 50 80 HP50 NA ...

Page 49: ...Appendices DRYPOINT RS 15 550 HP50 NA 49 13 2 4 Exploded diagram DRYPOINT RS 100 140 HP50 NA ...

Page 50: ...Appendices 50 DRYPOINT RS 15 550 HP50 NA 13 2 5 Exploded diagram DRYPOINT RS 180 350 HP50 NA Air Cooled ...

Page 51: ...Appendices DRYPOINT RS 15 550 HP50 NA 51 13 2 6 Exploded diagram DRYPOINT RS 180 350 HP50 NA Water Cooled ...

Page 52: ...Appendices 52 DRYPOINT RS 15 550 HP50 NA 13 2 7 Exploded diagram DRYPOINT RS 450 550 HP50 NA Air Cooled ...

Page 53: ...Appendices DRYPOINT RS 15 550 HP50 NA 53 13 2 8 Exploded diagram DRYPOINT RS 450 550 HP50 NA Water Cooled ...

Page 54: ...Appendices 54 DRYPOINT RS 15 550 HP50 NA 13 2 9 Exploded diagram DRYPOINT RS 180 350 HP50 NA 3phase Air Cooled ...

Page 55: ...Appendices DRYPOINT RS 15 550 HP50 NA 55 13 2 10 Exploded diagram DRYPOINT RS 180 350 HP50 NA 3phase Water Cooled ...

Page 56: ...Appendices 56 DRYPOINT RS 15 550 HP50 NA 13 2 11 Exploded diagram DRYPOINT RS 450 550 HP50 NA 3phase Air Cooled ...

Page 57: ...Appendices DRYPOINT RS 15 550 HP50 NA 57 13 2 12 Exploded diagram DRYPOINT RS 450 550 HP50 NA 3phase Water Cooled ...

Page 58: ...ir Dryer Controller BT1 T1 Temperature probe dew point HPS Pressure switch compressor discharge side HIGH PRESSURE LPS Pressure switch compressor suction side LOW PRESSURE PV Pressure switch fan control TS Safety temperature switch ELD BEKOMAT drain S1 ON OFF switch QS Main switch with locking device RC Compressor crankcase heater TR Autotransformer BOX Electrical connection NT1 Only air cooled NT...

Page 59: ...Appendices DRYPOINT RS 15 550 HP50 NA 59 13 3 2 Electric diagram DRYPOINT RS 15 40 HP50 NA ...

Page 60: ...Appendices 60 DRYPOINT RS 15 550 HP50 NA 13 3 3 Electric diagram DRYPOINT RS 50 80 HP50 NA ...

Page 61: ...Appendices DRYPOINT RS 15 550 HP50 NA 61 13 3 4 Electric diagram DRYPOINT RS 100 140 HP50 NA ...

Page 62: ...Appendices 62 DRYPOINT RS 15 550 HP50 NA 13 3 5 Electric diagram DRYPOINT RS 180 260 HP50 NA ...

Page 63: ...Appendices DRYPOINT RS 15 550 HP50 NA 63 13 3 6 Electric diagram DRYPOINT RS 350 HP50 NA ...

Page 64: ...Appendices 64 DRYPOINT RS 15 550 HP50 NA 13 3 7 Electric diagram DRYPOINT RS 450 550 HP50 NA ...

Page 65: ...Appendices DRYPOINT RS 15 550 HP50 NA 65 13 3 8 Electric diagram DRYPOINT RS 180 350 HP50 NA 3phase Sheet 1 3 ...

Page 66: ...Appendices 66 DRYPOINT RS 15 550 HP50 NA 13 3 9 Electric diagram DRYPOINT RS 180 350 HP50 NA 3phase Sheet 2 3 ...

Page 67: ...Appendices DRYPOINT RS 15 550 HP50 NA 67 13 3 10 Electric diagram DRYPOINT RS 180 350 HP50 NA 3phase Sheet 3 3 ...

Page 68: ...Appendices 68 DRYPOINT RS 15 550 HP50 NA 13 3 11 Electric diagram DRYPOINT RS 450 550 HP50 NA 3phase Sheet 1 3 ...

Page 69: ...Appendices DRYPOINT RS 15 550 HP50 NA 69 13 3 12 Electric diagram DRYPOINT RS 450 550 HP50 NA 3phase Sheet 2 3 ...

Page 70: ...Appendices 70 DRYPOINT RS 15 550 HP50 NA 13 3 13 Electric diagram DRYPOINT RS 450 550 HP50 NA 3phase Sheet 3 3 ...

Page 71: ...DRYPOINT RS 15 550 HP50 NA 71 ...

Page 72: ...Original operating instructions in English Subject to technical changes errors excepted DRYPOINT_RS_15 550_NA_manual_en_2019_03 74MD0019A2 EN_00 ...