Belarus 1523, Operating Manual

Page 1: ...BELARUS 1523 1523В 1523 3 1523В 3 1523 0000010 РЭ OPERATING MANUAL 2009 ...

Page 2: ...he basic rules of operation of the machines are stated and the information for adjustment and maintenance of them is provided The Manual is intended for tractor drivers operating the BELARUS tractors In view of the MTW Production Association s policy of pursuing the constant improvement of the products manufactured the design of individual component parts may be subjected to modifications not cove...

Page 3: ... Power Takeoff 104 Front Driving Axle 108 Brakes 119 Pneumatic Actuator of the Trailer Brakes 132 Hydrostatic Power Steering 135 Running Gears Tractor Wheels 143 Hydraulic Lift Linkage 147 Rear Hitch Linkage 162 Front Hitch Linkage 165 Cab Ventilation and Heating System 166 Cab Heating and Air Conditioning System 167 Electric Equipment 172 TRACTOR PRE OPERATION 174 AGGREGATING THE TRACTOR WITH AGR...

Page 4: ...clutch pedal While on move gear shifting within the range should only be made during transport mis sion running on hard surfaced or natural unpaved roads When a machine and tractor rig is operating off roads ploughed fields peat deposit sites sandy soils etc NEVER shift gears because of the inevitable abrupt stopping of the combination In this case negotiate such a terrain in a pre selected gear F...

Page 5: ...el supply controls as well as with a rotatable operator s seat for working in both forward and reverse movement Belarus 1523 2 and Belarus 1523В 2 tractors a modified version of the basic model BELARUS 1523 and BELARUS 1523В equipped with the Д 260 1S2 engine certified according to the TIER 2 Abbreviations and Conventional Symbols Used ADL Automatic Differential Lock up System АБД DTC Engine Turbo...

Page 6: ... Fast Parking brake Slow Horn Forward Fault signalling Backward Fuel Storage battery charging Cooling fluid coolant Cab dome light Engine start up assisting devices Marker lamps Engine rpm Turn signal Oil pressure in engine Trailer turn signal Engine coolant temperature High beam OFF STOP Low beam ON START Work floodlights Gradual change Differential lock up Lever Downwards PTO shaft engaged Lever...

Page 7: ...indscreen washer Float position of the dis tributor slide valve Front windscreen wiper Oil pressure in the transmis sion gearbox Rear screen wiper Air pressure in the pneu matic system Oil pressure in the hydro static steering control Air filter clogged Level of braking liquid in the main cylinder reservoirs Diesel start up a lamp in the control lamp unit ...

Page 8: ...ctor should be run in in accordance with the require ments under Subsection 6 5 The tractor should be completely outfitted and in good working or der 1 3 2 DO NOT allow dismantling of design stipulated protective en closures and or safeguards from the tractor as well as other parts and or assembly units which af fect its safe operation protective grille of the fan rear PTO enclo sure etc 1 3 3 The...

Page 9: ...ately Remem ber that when the engine is shut down a considerable greater ef fort should be applied to the steering wheel to drive the trac tor DO NOT work or walk under raised agricultural attachments DO NOT leave the tractor for a long period of time with the mounted implement in raised po sition 1 4 6 If the tractor front part lifts off the ground when heavy machines implements are mounted on th...

Page 10: ...ake sure that there is no risk of hitting anybody or running over an ob stacle 1 4 22 When on transport trips and un dergoing turns with raised ma chine implement preliminary set the PTO control lever to the Brake position to avoid break down to the tractor and or agri cultural machines implements 1 4 23 Lower the mounted machine to its working position or lift it to at tain position for transport...

Page 11: ...20 25 110 154 220 330 500 Distance hori zontal m 1 5 2 4 6 9 Distance vertical m 1 2 3 4 6 1 4 39 DO NOT work with attached heavy machines unless the front ballast weights are installed 1 4 40 Trailed and semi trailed agricul tural machines should be addi tionally connected to the tractor with using safety chains 1 5 SAFETY REQUIREMENTS FOR TRANSPORT SESSIONS AND TRACTOR TOWING 1 5 1 When performi...

Page 12: ...ages should not exceed 10 km h 1 5 10 When loading unloading the trailer brake the tractor by apply ing the reserve parking brake 1 5 11 With the HSCU unit out of opera tion the tractor can be towed but at a speed of up to 10 km h max and at a distance not ex ceeding 5 km 1 5 12 Tractors in combination with a trailer used on public roads should be run with the Trac tor Trailer Rig warning sign il ...

Page 13: ... battery disconnect switch to the OFF position while the engine is running DO NOT operate the tractor with out a storage battery 1 6 10 The cooling system operates un der pressure maintained by a valve installed in the filler cap It is dangerous to remove the cap on a hot engine To avoid burns on your face and hands take special care when opening the radiator filler cap on a hot en gine cover the ...

Page 14: ...the trac tor 1 7 11 When washing cleansing the parts and or assembly units with kerosene or petrol take ade quate measures to exclude the possible inflammation of the flushing fluid vapours 1 7 12 NEVER operate the tractor in fire hazardous locations with its bonnet and other protective de vices removed from hot parts of the engine 1 7 13 NEVER use naked flame to heat oil in the engine oil sump as...

Page 15: ...er ate and dipyrone 1 9 3 Make use of natural ventilation of the cab or the air heating cooling unit as required by operating conditions 1 9 4 Fill the thermos with fresh clean drinking water every day 1 9 5 If the period of continuous opera tion of the tractor exceeds 2 5 hours within the working shift it is necessary to use individual protective means as per State Standard ГОСТ 12 4 051 87 to mu...

Page 16: ...le half axle housings and spur planetary reduction gearings of the final drive The Steering control of the tractor is a hydrostatic steering unit consisting of a gear feeding pump gerotor type meter ing pump and two differential hydraulic cylinders that ensures simple and easy 24 forward speeds and 12 reverse speeds optionally control of the tractor when performing various works The steering contr...

Page 17: ...s When open the engine cover is fixed with a stay On the customer s order the tractor can be equipped with extra options a RHL cross bar additional seat auxiliary spacer ring member for installing twinned wheels PTO driven front hitch mecha nism etc The BELARUS 1523В 1523В 3 tractors are equipped with a reversible control sta tion designed for a long term operation in the reversal with agricultura...

Page 18: ...on the right hand plate of the front counterweights The Serial Number of the engine is du plicated on the manufacturer s name plate attached to the cylinder block on the left hand side Минский моторный завод Minsk Engine Works ДИЗЕЛЬ DIESEL ENGINE заводской Serial No Serial number of the engine turbocharger Serial number of the clutch Or Д 260 1S2 ...

Page 19: ...n 18 The Serial Number of the transmission is stamped on a plaque of the rear axle housing on the right hand side The Serial Number and version of the FDA with detachable axle shaft housings are stamped on the right hand housing at the front of the FDA ...

Page 20: ...29 II 6 3 I 7th gear 7 26 II 3 3 II 8th gear 9 94 II 4 4 II 9th gear 5 70 III 5 7 II 10th gear 7 99 III 7 3 II 11th gear 10 97 III 9 4 II 12th gear 15 01 III 12 2 II 13th gear 12 37 IV 5 1 III 14th gear 17 34 IV 6 7 III 15th gear 23 80 IV 8 8 III 16th gear 32 58 IV 11 3 III 17th gear 14 5 III 18th gear 18 8 III 19th gear 9 8 IV 20th gear 13 0 IV 21st gear 16 9 IV 22nd gear 21 8 IV 23rd gear 28 0 I...

Page 21: ...or weight as shipped ex Works kg 5800 100 Fording m 0 85 Maximum permissible weight of towed trailer on a 12 max downgrade t 15 ENGINE Model Д 260 1 Д 260 1S2 Type Four stroke in line turbocharged Number of cylinders pcs 6 Firing sequence 1 5 3 6 2 4 Cylinder diameter mm 110 Piston stroke mm 125 Displacement volume l cm 3 7 12 7120 Compression ratio 15 0 Cooling system Liquid with coolant forced c...

Page 22: ...ion in to the fuel con sumption within the guaranteed service life not more than 1 1 Relative oil consumption for waste after 60 hours of the tractor operation in to the fuel consumption not more than 0 4 POWER TRANSMISSION Clutch Friction dry plate type constantly closed two disk Clutch control drive Hydrostatic Gearbox 16F 8R or 24F 12R Multi speed constant mesh gear four speed КП 16F 8R or six ...

Page 23: ... PTO 3 and 2 at the engine rotational speed of 1910 rpm for transmitting the full power synchronous drive rev per m of travel 3 8 and 6 2 Tail piece dimensions and hand of rotation PTO3 20 splines PTO1c 8 splines on the SPTA kit PTO2 21 splines PTO1 6 splines Clockwise FRAMEWORK RUNNING GEAR Tractor framework Semi frame Framework suspension Rigid Running gear Rear and from wheels are driving wheel...

Page 24: ...mechanism Articulated four link chain Category 3 Lifting capacity with the centre of gravity of the load at the distance of 610 mm from the sus pension axis kN kgf 46 4600 HAUL AND DRAW COUPLER Type Universal including a towing gear hitch clevis and a Python coupling device op tionally as well as coupling mechanism drawbar Towing mechanism ТСУ 3В Lift type height adjustable PTO end face to couplin...

Page 25: ...he engine air pressure in the pneumatic system or excessive increase of coolant temperature beyond the permissible limit Agricultural trailer type machinery loads con nection By means of a combination type nine pin socket Instruments combined instrument cluster and warning light in line block Voltage indicator with the additional SB charge signalling Fuel level indicator with fuel reserve level si...

Page 26: ...ling point distance in the horizontal plane mm 400 500 ground to coupling point distance mm 500 permissible vertical load on 400 mm arm off the PTO end face kgf 2000 on 500 mm arm off the PTO end face kgf 1500 Auxiliary spacer ring member for fitting twinned rear wheels pcs 2 Additional seat For a passenger Front PTO drive Independent single speed PTO tail piece rotational speed at 1845 rpm of the...

Page 27: ...BELARUS 1523 1523В 1523 3 1523В 3 Technical Data 26 Description Unit of measure ment Value Tyres front 420 70R24 rear 520 70R38 Rear PTO tail piece PTO1 6 splines and PTO2 21 splines ...

Page 28: ...age indicator 9 Coolant temperature gauge 10 Engine lubrication system oil pressure gauge 11 Pilot lamp panel 12 Combined indicator 13 Sun visor 14 Air distributors 15 Air recirculation gate outlets 16 Switch in line block floodlights heater fan rear window wipers Road train light 17 Door lock 18 Steering wheel 19 Indicator control panel 20 Windscreen wiper and washer lever switch 21 Fault signall...

Page 29: ...PTO operating lever 31 Hydraulic hitch linkage control unit 32 Control panel of the differential lock up FDA and FPTO if installed 33 External hydraulic cylinders control handles 34 Seat 35 PTO independent synchronous drive changeover lever 36 37 Creeper gear control lever if installed 38 Parking brake lever Variant of the gear shifting mechanism ...

Page 30: ...t provides for switching on the turn indi cators switchover of the headlights high low beam high beam signalling and energizing the horn The Turn Indicators are turned ON by moving the stalk forward or backward With the turn completed by the tractor the stalk is reset automatically to the ini tial position The Horn is turned ON by depressing the stalk in axial direction The signal can be turned on...

Page 31: ...e scale has the following marks 0 1 4 1 2 3 4 1 Voltage indicator 8 The device indicates SB voltage on a shut down engine when the starter key 2 is in position I When the engine is running the indicator shows the volt age at the alternator terminals A red pi lot lamp 8a is built into the voltage in dicator 8 It lights up if no charging of an auxiliary storage battery occurs IMPORTANT If the voltag...

Page 32: ...he device scale has three zones operating 80 100 С non operating 2 off 40 80 С and 100 120 С Engine Lubrication System Oil Pressure Gauge 10 with a red pilot lamp of the emergency oil pressure drop 10a The device scale has three zones operating from 100 to 500 kPa 1 5 kgf cm2 non operating 2 off from 0 to 100 kPa 0 1 kgf cm2 and from 500 to 600 kPa 5 6 kgf cm2 ...

Page 33: ...3 PTO rotational speed gauge light indicator 3 1 3 5 segments of the PTO rotational speed scale yellow 3 2 3 3 3 4 segments of the PTO rotational speed scale green 4 1 4 2 indicators of the ranges of the PTO rotational speed scales yellow 5 light indicator of switching on the high beam of the headlights blue 6 light indicator of switching on the trailer turn indicators green 7 light indicator of s...

Page 34: ... the PTO rotational speed displays the rotational speed on the PTO shaft on the light indicator The PTO rotational speed gauge operates on the basis of the signal from the pulse transducer of the rotational speed mounted above the toothed washer on the PTO tail piece shaft In the programming mode it is necessary to enter the coefficient ZV value differ ent from 0 see below namely equal to the numb...

Page 35: ...duction gear control unit if installed This parameter is displayed in the information field 1 In case of absence or disconnection of the control units or wire breakage the letter A is displayed in the information field 1 The following parameters are displayed in the information field 2 Total astronomical time of running of the engine Instant fuel consumption On board power supply system voltage Vo...

Page 36: ...supply system voltage In this mode the current on board power supply system voltage is displayed 4 Remaining fuel volume In this mode the current volume of fuel in the tank in litres is displayed This mode is only available on the stopped tractor in the ab sence of signals from the speed sensors Note To improve the accuracy of display of the fuel volume in the tank it is neces sary to stop the tra...

Page 37: ...bus CI is accompanied by the message C BUS Each fault message Example 0 FUEL C BUS is displayed by priority on the LCD regardless the information displayed When pressing the Mode button the mes sages shall be scrolled in turn When viewing the last message and repeated pressing the Mode button the LCD is switched to the display mode over the cycle of the pre liminarily specified work parameters The...

Page 38: ...the rated value of the on board power supply system e 10 light indicator of the low coolant level It lights up when the coolant level in the expansion bottle drops below 20 from the total level Description of the checking the functioning of the instruments Each time the combined indicator is energized the pointer indicators and elements of the PTO indicator scale elements are tested When it is don...

Page 39: ...t of the numerical value starts blinking 2 3 To change the value of the blinking digit of the parameter use the Value Значение button 2 4 To go to the more significant digit press the Parameter Параметр button 2 5 To exit the mode of programming an unfixed value of any parameter press twice the Mode Режим button 2 6 On exiting the above mode the digits of the entered value of the parameter be come...

Page 40: ...29 0 750 Number to be coded 830 830 750 Parameter KV2 KV2 is the reduction ratio of the PTO shaft Note The coefficient KV2 can have an arbitrary value for tractors be cause it is not used in the calculation of the PTO rotational speed Parameter ZV ZV is the number of teeth of the washer of the PTO rotational speed sensor Parameter V V is the fuel tank volume l Note Only the volume of the side fuel...

Page 41: ...al light switch of the position II The dashboard backlight and marker lights are ON and position III The consumers of the position II and road headlights are ON the bright ness of illumination of the MI display and PTO indicator segments Pilot lamp unit 11 The pilot lamp unit includes five lamps Arrangement of the pilot lamps Principle of operation of the pilot lamps a The warning lamp of the emer...

Page 42: ... train signal lights Cab Heater Fan Selector Switch The switch has three positions 1 OFF 2 1st operational regime low air sup ply 3 2nd operational regime high air sup ply Front Floodlights Switch On depression of the key switch front floodlights and key light indicators are turned ON Rear Floodlights Switch On depression of the key switch rear floodlights and key light indicators are turned ON Re...

Page 43: ...following electric circuits from over load 1 Cab dome light and Road train sign 7 5 A 2 Rear window wiper and washer 7 5 A 3 Cab ventilation and heating system 25 A 4 Two pairs of rear floodlights 25 A 5 Two pairs of front floodlights 25 A 6 Reserve 15 A Cab Door Lock 17 The handle А serves to open the cab door the lock opens by pulling the han dle towards you ...

Page 44: ...urn out the clamp 1 by 3 5 turns Pull or push the steering wheel 18 to the position being convenient for you Tighten the clamp and refit the cover 2 The tilt of the steering column is ad justable within the range from 25 to 40 with the increments of 5 To change the steering column tilt pull the handle 23 and tilt the column with the steering wheel to the required position release the handle and sl...

Page 45: ...ve mentioned positions of the switch Fault signalling Push Button 21 With the push button 21 depressed the alarm fault signalling system is energized At the same time a warning lamp built into the push button starts to flicker in unison with the flickering lights of the alarm sys tem Central light switch 22 The switch has three positions 1 OFF The right hand part of the key is to be depressed 2 Th...

Page 46: ... signal light interrupter 7 5 А 3 right hand headlight low beam 7 5 А 4 left hand headlight low beam 7 5 А 5 right hand marker lights and dashboard backlight 15 А 6 left hand marker lights 7 5 А БП 2 1 headlight high beam 25 А 2 horn 15 А 3 fault signalling light 15 А 4 fault signalling light 15 А 5 windscreen wiper and washer 15 А 6 stop light 15 А WARNING To prevent the tractor elec tric wiring ...

Page 47: ...l The socket is designed to be plugged in with the wire braid assembly connectors and portable lamp jack plug Marking the socket terminals 1 stop light 2 left hand turn signal 3 left hand marker light 4 audible signalling device 5 battery disconnect switch 6 right hand turn signal 7 right hand marker light 8 socket for plugging in a portable lamp BELARUS 1523 1523В Gear shift lever 27 The gear shi...

Page 48: ...gram II Fuel Feed Control Handle 29 Pushing the handle in the direction of tractor head on movement increases the fuel feed and vice versa The rearmost position of the handle corresponds to minimum idling rotational speed 1 PTO operating lever 30 The lever has two positions Position Т brake outermost rear top position the PTO is disengaged and the tail piece is braked Position F friction outermost...

Page 49: ... of the highest stage of the GB reduction gear 7 pilot lamp of the lowest stage of the GB reduction gear 8 fuse block cover Panel of the control unit of the differential lock FDA and front PTO 1 horn push pad 2 FDA drive control switch 3 pilot lamp of engagement of the FDA drive 4 pilot lamp of the differential lock application 5 differential lock control switch 6 front PTO control switch 7 pilot ...

Page 50: ...nit panel and open the cover Wire colouring P pink B blue Y yellow R red Bk black A amber 1 FDA drive control 7 5 А 2 Rear axle differential lock control 7 5 А 3 Front PTO control 7 5 А 4 RHL control 7 5 А 5 GB reduction gear control 15 А 6 Reserved 7 5 А WARNING To prevent the tractor electric wiring from burning NEVER use the fuses with ratings exceeding those specified above If a safety fuse ge...

Page 51: ...r section if viewed in the direc tion of tractor running and the rear left outlets of the hydraulic system It can be fixed in the floating and neutral posi tions The handle 33b controls the middle section of the distributor and the middle rear outlets of the hydraulic system It can be fixed in the floating and neutral The handle 33c controls the right hand section of the distributor and right hand...

Page 52: ...rod 12 is lifted Creeper gear Disengaged the rod 13 is lifted and the rod 12 is de pressed Parking Brake Control Lever 38 Parking brake applied top position Parking brake applied bottom posi tion Speed selector of the independent PTO drive 38а for tractors with the GB 24х12 The speed selector of the independent PTO drive 38а is located on the left of the clutch casing and has two positions I 540 a...

Page 53: ...s shut down or running at the minimum idling rpm HLL pump engagement spindle 41 The spindle has two positions Pump ON the spindle is turned clockwise against the stop Pump OFF the spindle is turned counter clockwise against the stop Prior to turning the spindle 41 to any of the two positions loosen the bolt 43 by 1 5 2 revolutions and turn the spindle 41 together with the stop plate 42 Tighten the...

Page 54: ... pedal drives for the clutch brakes and fuel feed operator s seat reversal mechanism extra horn push pad and emergency engine operation mode warning de vice reverse cock ATTENTION 1 The reversible operation post of the tractor is intended for use only when performing field operations while running in reverse 2 Make sure you have interlocked the forward movement brake pedals prior to running in rev...

Page 55: ...r most position in reverse corre sponds to the maximum fuel feed while the foremost position to the engine shutdown 7 GB range selector lever refer to Shifting Diagram I 8 GB gear shift lever refer to Shifting Diagram II 9 Forward movement steering col umn To drive the tractor in reverse proceed as follows interlock the forward movement brake pedals remove the steering wheel from the column and fi...

Page 56: ...eat 160 mm It is performed by means of the handle 3 To move the seat for ward or backward it is necessary to lift and pull the handle shift the seat and release the handle The seat will be fixed automatically in the required posi tion Height adjustment 60 mm The seat has three height positions bottom medium and top To transfer the seat from the bottom position to the me dium one or from the medium...

Page 57: ...e stop tilt the back and release the lever The fix will be fixed in the necessary position Longitudinal adjustment of the seat 150 mm It is performed by means of the handle 3 To move the seat forward or backward it is necessary to lift and pull the handle shift the seat and release the handle The seat will be fixed automati cally in the required position Height adjustment 60 mm The seat has three ...

Page 58: ...g belt 6 valve timing gearing cover 7 tensioning jockey 8 alternator driving belt 9 fan 10 water pump 11 thermostats housing 12 piston pin 13 connecting rod 14 piston 15 cylinder sleeve 16 cap hood 2 off 17 cylinder head cover 2 off 18 cylinder head 2 off 19 cylinder head gasket 1 off 20 cylinder block 21 rear sheet 22 flywheel 23 counterweight 24 cover 25 crankshaft 26 piston cooling jet 27 oil p...

Page 59: ...ng of the cylinder head to engine block joint is ensured by the gasket 19 made of asbestos steel cloth The bores for the cylinder sleeves and the oil passageway are edged with sheet steel When assembling the en gine at the manufacturing plant the cyl inder holes in the gasket are additionally edged with fluoroplastic rings The Crank Gear includes a crankshaft 25 together with main and connect ing ...

Page 60: ...leeding air from the fuel pump head 18 sealing collar 1 Instead of a fuel pump of distributive type shown in the figure the engines are equipped currently with in line fuel pumps YAZDA or Motorpal The Connecting Rod is an I section steel part with a bushing pressed into its top end For lubricating the piston pin the top end of the connecting rod and the bushing are provided with drilled pas sages ...

Page 61: ...re steel members with spherical bottoms The camshaft cams are made with a slight tilt hence when in operation the tappets are forced to ro tate The Tappet Pushrods 5 are made of a steel bar The downwardly concave part of the tappet and the push rod cup are hardened 1 piston 2 insert of a non resist type 3 top compression ring 4 compression ring 5 oil wiper ring with an expander The Valve Rocker Ar...

Page 62: ... pipe from the lower pressure chamber to the fuel lift pump 8 pipe to deliver fuel from the fuel lift pump to the fine fuel filter 9 sludge draining plug 10 fine fuel filter 11 fuel offtake pipe from the fine filter to the lower pressure chamber of the pump 12 fuel injection pipe 13 pneumatic adjuster 14 pipe of air delivery from air delivery conduit downstream the turbocharger to the pneumatic ad...

Page 63: ...talled in the pi lot lamp cluster of the dashboard The electric cleaner clogging sensor operates at the depression of 450 50 mm H2O in the induction manifold The Coarse Fuel Filter with a screen fil ter element cleans the fuel from me chanical impurities and water The sludge is drained from the filter through a draining plug located in the bottom part of the bowl housing 1 tray 2 winged nut 3 wing...

Page 64: ...ter bowl is provided with a plug 3 refer to Figure below The fuel is injected into the cylinders by the closed type injectors with five bore nozzles NOTE Starting from the second half year of 2003 the tractor engines are fitted with fine fuel filters with one filter element fully unitized with an FFF of the Д 243 four cylinder engines and their modifications The plug serves for bleeding off air fr...

Page 65: ...adjusting shims 19 bearing raceway 20 bolt 21 supporting bracket 22 shut down lever 23 bolt 24 governor housing 25 governor cover 26 inspection hatch cover 27 minimum rpm adjusting bolt 28 maximum rpm ad justing bolt 29 control lever 30 waste gate adjusting valve 31 stud 32 nut 33 washer The following two levers are installed in the governor housing 24 Control lever 29 with a stop for maximum or m...

Page 66: ...on of the turbo charger is as follows The exhaust gases from the cylinders enter the gas turbine chamber from the exhaust manifold Ex panding the gases rotate the turbine wheel together with its shaft on the other end of which the compressor impeller is fitted From the turbine gases are discharged into the atmosphere through the exhaust pipe The excess air pressure downstream the compressor under ...

Page 67: ...ned and drained back into the crank case The filter element houses a bypass valve 1 The valve opens in case of exces sive clogging of the filter element as well as when a cold engine start up is attempted and re turns oil into the main pipeline bypassing the filter element This valve is not ad justable Besides the filter contains a re lief valve 21 adjusted to maintain the pressure in the lubricat...

Page 68: ...perature sen sor 17 coolant temperature warning sensor 18 engine coolant temperature indicator with a coolant temperature warning lamp 19 water pump fan impeller 20 cylinder block water jacket cavity 21 water accumulation tube 22 passageways directing the coolant jets of the cooling system 23 eye bolt 24 plug 25 cylinder block fluid drain tap located on the opposite side of the engine 26 oil to fl...

Page 69: ...not exceed 1 500 rpm 1 fan blade 2 driven plate 3 opening for detent 4 detent nut 5 detent 6 stem 7 return spring 8 spring holder 9 follower 10 valve 11 driving plate 12 clutch 13 driven plate 14 drive shaft 15 water pump pulley 16 water pump 17 release rod Should the engine coolant temperature exceeds 80 C the thermosensitive ele ment will open the valve 10 acting through rod 17 and piston lifter...

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Page 71: ...e voltage from the starter and instrumentation is applied to the terminal Д of the alterna tor through the resistor and then to the field winding these elements are con nected in parallel When it will be done the voltage at the terminal Д will be ap proximately 0 8 0 9 V After starting the engine the field winding starts rotating and the voltage regulator comes into op eration to provide the outpu...

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Page 73: ...sor is running the fan shall be switched to the forced mode The compressor delivery is 180 l min at a backpressure of 0 6 MPa 6 kgf cm2 and the rated rotational speed NOTE With the compressor running the engine fan shall be switched to the forced mode 1 ball bearing body 2 compressor drive intermediate gear 3 shaft with a compressor engagement eccentrically located pin 4 lever for engaging the com...

Page 74: ...iction surfaces of the flywheel 1 and the pressure plate 3 when the clutch is disengaged The forks 13 fastened on the bearing disk by means of the adjust ing nuts 15 locked by the washers 14 serve as supporting points for the clutch release levers The engagement and disengagement of the clutch are achieved with the help of the clutch release shifter 17 assembled with the throw out bearing 16 which...

Page 75: ...ne 1 Set the splined arbour into the fly wheel bearing 2 Mount the first driven plate 2 onto the arbour with the long end of the hub directed towards the flywheel 1 3 Mount the intermediate disk 3 into the flywheel slots 4 Mount the second driven plate 2 onto the arbour with the short end of the hub directed towards the flywheel 5 Mount the clutch disks bearing disk 7 complete with the pressure on...

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Page 77: ...BELARUS 1523 1523В 1523 3 1523В 3 Construction and Operation 73 ...

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Page 79: ...hydraulic system and that of the HLL is in mesh with the other ring gear The pump of the transmission hydraulic system is driven from the driving shaft 2 9 through gears 20 26 25 With the clutch engaged the torque from the clutch actuatorn plates is transmitted to the gearbox primary shaft through the shaft 1 and the bushing 8 1 force transmission shaft 2 9 PTO driving shaft 3 clutch release shift...

Page 80: ...ned bushing 6 The driven shaft 18 is supported in two bearings 17 27 in the housings of the clutch and gearbox The driven gears 19 and 24 of the two speed drive of the independent PTO are fitted on the shaft in the needle bearings 25 The fixed connection of the gears 19 24 with the shaft is achieved by means of the toothed coupling 23 with is moved by means of the fork 20 and shaft 21 The HLL is d...

Page 81: ... clutch pedal for reverse 21 25 tubing 22 tap 23 piston 24 flexible hose 26 support 28 protective cap 29 overflow valve 30 master cylinder 33 40 bracket 35 cotter pin 36 washer 37 cover 38 piston 39 hydraulic booster 41 rod 45 lever 46 hose 47 release spring Master cylinder 1221В 1602610 Master cylinder 2022 1602810 The clutch actuator is intended for con trolling the clutch in both forward and re...

Page 82: ...cylinder 19 through the tubing 21 to the tap 22 In the tap 22 the piston moves to the leftmost position and closes the inlet of the tub ing 25 Then the brake fluid is passed through the flexible hose 24 to the working cylinder 30 and acts as de scribed above The Neva M brake fluid ТУ 2451 053 36732629 2003 is used as a working fluid in the clutch actuator system Clutch Control Adjustment 1 Adjusti...

Page 83: ...l the reservoir 1 of the master cylinder for forward motion 10 and the equalizing chamber of the master cylinder for reverse 19 with brake fluid 1 Bleed air from the hydraulic system in the forward motion To do this Fill the reservoir 1 with brake fluid to the mark MAX Remove the protective cap 28 from the cylinder 30 and fit a rubber hose onto the head of the bypass valve 29 Dip another end of th...

Page 84: ...oned according to the dimension B When the pedal 7 is completely depressed the piston lifter 9 shall move to the value C and the lever 45 on the radius 105 mm shall move to 24 26 mm After checking the adjustments of the clutch control the smoothness of the clutch disengagement should be checked To do this Start the engine and set its rota tional speed to 1400 100 rpm Tighten the parking brake Step...

Page 85: ... 73 sleeves 5 44 48 55 64 68 19 32 52 bush ings 6 housing 7 synchronizer 9 36 51 74 needle bearings 10 fork 12 16 dogs 13 fork body 15 bolt 17 ball 18 spring 21 semi coupling 22 53 34 toothed couplings 25 31 adjust ing shims 28 secondary shaft 30 47 59 71 75 nuts 41 gear cluster shaft 42 synchronous PTO pinion 43 check ring 46 reduced gear shaft 61 pipeline 67 intermediate shaft 76 lubricant feed ...

Page 86: ...and the gear 50 is the reverse one A bush ing 55 with internal and external splines and a creeper pinion 56 installed thereon sits on the shaft splines A driven gear 57 is installed on the shaft through a bronze bushing If a super charger is not supplied the gear 57 is connected to the shaft through splines of the gear 56 fixed in this position by means of a check ring on the bushing 55 The drilli...

Page 87: ...arbox cover 9 as well as other parts installed in the gearbox housing The toothed couplings 22 53 34 see Figure Gearbox 16F 8R are displaced by forks fixed on dogs fork 78 other parts are not shown The toothed couplings 22 53 34 see Figure Gearbox 16F 8R are locked in the neutral and engaged posi tions by means of the parts 6 7а 11 The locking balls 6 see Figure Engine Start Interlock are installe...

Page 88: ...d fingers 7 7a With the range engaged the interlock mechanism opens the switch contacts and breaks the circuit of the intermediate starter relay 1 and that of the starter pull in relay 5 The adjusting shims 9 are provided for adjusting the switch opening Prior to starting the engine set the range selector lever of the gearbox to its neutral position 1 starter 2 alternator 3 interlock relay 4 start...

Page 89: ...BELARUS 1523 1523В 1523 3 1523В 3 Construction and Operation 84 Tractor Speed Diagram km h at 1400 2100 rpm of the Engine GB 16F 8R tyres 520 70R38 ...

Page 90: ...stem units Longitudinal section of the gearbox 1 housing 2 4 5 6 10 17 19 20 31 32 34 39 40 41 43 44 45 gears 3 9 26 42 synchro nizers 7 fork box 8 18 37 forks 11 23 25 27 28 30 35 38 46 49 bearings 11 15 47 50 nuts 13 ball point lock 14 control mechanism 16 21 adjusting shims 22 bearing seat 24 sec ondary shaft 29 independent PTO drive shaft 33 gear cluster shaft 36 toothed coupling 48 in termedi...

Page 91: ...rmediate shaft 48 Driven gears 43 and 41 for shifting into first and second speeds respectively are sup ported in needle bearings An inertia type synchronizer 42 which helps to engage the first and second speeds is splined to the shaft The Reduced Gears and Reverse Shaft 3 see Figure below is supported in bearings 1 and 12 installed in the housing 4 The shaft carries a driven gear 10 which is secu...

Page 92: ...dog The dog is installed in the re cesses of the housing 1 and locked with a ball point lock The sets of parts installed on the pri mary intermediate and secondary shafts and the shaft of reduced gears and reverse are tightened up with nuts 12 15 47 and 50 GEARBOX CONTROL MECHANISM The gearbox control mechanism con sists of a gearshift mechanism and a range selector mechanism with an elec trohydra...

Page 93: ...e housing 6 through a sphere 3 it is supported by spring 4 The Range Selector Mechanism is mounted in the gearbox housing 1 see Figure Gearbox 24F 12R and in the gearshift mechanism cover 14 The fork 37 for shifting the toothed coupling 36 fork for shifting the toothed coupling 6 see Figure Shaft of reduced gears and reverse and fork 18 for shifting the synchronizer 26 see Figure Gearbox 24F 12R a...

Page 94: ... the lower L stage of the gearbox reduction gear Sensors 10 serve to indicate that the reduction gear stage is engaged For adjusting the cylinder 11 move the piston into the cylinder as far as it will go Turn the lever 5 counter clockwise having engaged the reducing range of the gearbox reduction gear Screw in the pin 7 by 8 9 revolutions and lock the same by means of the nut 8 Align the holes in ...

Page 95: ...BELARUS 1523 1523В 1523 3 1523В 3 Construction and Operation 90 Speed Diagram of the Tractor km h at 1400 2100 rpm of the engine crankshaft GB 24F 12R tyres 520 70R38 ...

Page 96: ...tages to be selected only provided the lever 3 is in neutral position i e the sensor 5 contacts of the GB neutral are closed The reduc tion gear stages shall be switched over on the stopped tractor The signals are sent to the annunciators 13 12 and warning lights 15 14 from the respective pressure transducers 8 and 7 After starting the engine the reduction gear lower stage is initially engaged Whe...

Page 97: ...ractor with the creeper engaged are in the forward movement 0 384 0 537 0 738 and 1 01 km h respectively in the reverse movement 0 603 0 844 1 159 1 587 km h Should it be necessary to use the gears of the first range of the forward and reverse movement of the gearbox with their rated gearing ratios it would be sufficient to disengage the creeper Construction and principle of opera tion The creeper...

Page 98: ...rom the gearbox gear 1 to the planet pinions 2 of the creeper pinion cage 3 through the intermediate gear of the creeper 4 and double wheel gear 5 and from the pinion cage through the mesh of the planet pinions 2 with the crown gear 6 of the plane tary spur gear speed reducer The crown gear 6 is mounted immovably in the creeper casing onto the output shaft of the planetary spur gear speed re ducer...

Page 99: ...and 6 and brings the gear 5 into complete mesh with the intermediate gear 8 see Fig ure Creeper of the creeper Then the gear 7 is brought into mesh with the in termediate gear 8 see Figure Creeper by moving the pusher 3 see Figure Creeper interlocking mechanism with the fork 4 to the left to the fixed position Thus the power flow from the driving gear 1 see Figure Creeper is brought to the driven ...

Page 100: ...he first forward range and reverse range shall be shifted with the clutch pedal depressed and with short 20 30 s delay of the gear disen gagement Operation Rules Prior to operation of the tractor with creeper check the oil level in the trans mission The oil level shall not be below the upper control hole of the oil level gauge scale If necessary add oil ATTENTION To avoid breakdowns in the transmi...

Page 101: ...differential spider 9 rear axle drive pinion 10 tapered roller bearing 11 driven gear 12 differential housing 13 bolt 14 27 28 tapered roller bearing 15 thrust ring 16 48 hub drive driving pinion 17 32 adjusting shims 19 right hand brake 20 dif ferential lockup clutch 21 right hand driving pinion shaft 22 bearing shell 23 crown gear 24 crown gear boss 25 pinion carrier 26 sun gear 29 axle shaft 30...

Page 102: ...pectively and supported in roller bearings The axial fixing is attained be means of the thrust rings 15 The shafts 21 and 47 connect the axle shaft gears 4 of the differential with the driving pinions of the final drives and brake disks by their splines Driven gears 41 45 sit on splined bush ings 40 43 and are supported in ball bearings The adjusting shims 17 with the thick nesses of 0 2 mm and 0 ...

Page 103: ...e clutch is composed of a shaft 13 which is connected by means of splines with the differential spider 14 casing 9 pressure plate 5 release plate 7 diaphragm 6 cover 4 adapter 3 and disks 10 15 splined on the right hand driving pinion of the hub drive When oil is fed under pressure into the working chamber A from the ADL hy draulic system the diaphragm 6 moves together with the pressure plate 5 an...

Page 104: ...rs 12 The system is fed from the on board electric circuit through a safety fuse box 2 The electric power is only fed after starting the engine from the starting relay block 3 Differential lockup DL control system for the rear axle and the frond drive axle FDA 1 control panel 2 safety fuse box 3 starting relay block 4 plug in socket 5 reverse sensor 6 DB control electrohydraulic distributor 7 sens...

Page 105: ...siderable relative slipping of the rear wheels the electrohydraulic dis tributor 6 is energized it directs the oil flow under pressure towards the rear axle DL clutch and locks the differential Unlocking of the differential will be ef fected automatically whenever the steer ing wheels will turn through an angle which exceeds 13 in any direction or whenever one or both service brakes are applied If...

Page 106: ...reme clock wise To set the necessary rotational speed of the PTO release the bolt B turn the lever to the necessary position and tighten the bolt B The drive is provided from the engine through the two pairs of cylindrical gears in the clutch housing internal GB shaft changeover clutch and PTO reduction gear The drive is switched on and off by means of the clutch 1 Rear power takeoff shaft 1 chang...

Page 107: ...es the tail piece dragging and en sures its stopping The brake is mounted in the reduction gear housing 10 and consists of a piston 24 friction plate 6 and thrust plate 25 The friction plate 6 is splined to the drum 5 On applying pressure to the brake booster piston 24 presses the disks 6 and 25 to one another and brakes the drum and the PTO tail piece Note The axial clearance in the taper roller ...

Page 108: ... 1 control handle 2 pin 3 fork 4 locknut 5 cable link 6 cable 7 8 14 bracket 9 dumper 10 drain hose 11 coupling 12 rod 13 rear PTO control tap 15 19 gasket 16 brake hose 17 friction hose 18 flange 20 oil supply hose 21 dumper hose 22 PTO control tap lever 23 switch Check the operation of the control mechanism The control handle 1 shall move without jamming and fix positively in the three positions...

Page 109: ...ed from its end face The shaft provides for the rotational speed of the tail piece 1000 rpm at the engine crankshaft 1845 rpm with the output power of up to 44 kW 60 hp The FPTO drive is derived from the en gine crankshaft pulley 1 to the reduc tion gear 4 through a distance piece 2 constantly installed in the pulley 1 and a universal joint shaft 3 1 pulley 2 distance piece 3 universal joint shaft...

Page 110: ...ith the rear PTO reduction gear on tractors MTZ 80 It is operated by a hydraulic cylinder 15 connected with the turning axle 18 which actuates the levers 19 of the band brakes The displacement of the rod of the hy draulic cylinder 29 is provided by changing the direction of oil flow through the electrohydraulical distributor 25 The oil flow delivered through the pres sure pipeline 26 is directed e...

Page 111: ...e it Thereafter the yellow warnings lamp 2 lights up to indicate that the FPTO is engaged to disengage the FPTO press down the upper half which is far ther from the operator key 1 the warning lamp 2 goes out to indi cate that the FPTO is disengaged ATTENTION If the FPTO is not to be used on mission disengaged the drive Prior to cranking the engine for start up make sure that the key 1 and pushbutt...

Page 112: ...the required one having applied preliminarily a thin layer of grease on the centring surface To re assemble repeat the above opera tions in the reverse order 5 When changing oil in the reduction gear the new oil shall be filled to the level of the check plug 13 6 Check regularly the extension of the control cylinder rod dimension A see Figure Front PTO If the ex tension of the rod is less than 45 ...

Page 113: ...hers 31 wiper ring 33 nut 36 driving bevel gear 37 locknut 38 screw 39 filling plug 40 draining plug 41 filling plug 42 lubricator The front driving axle FDA is in tended for transmitting the torque from the engine to the front steerable wheels of the tractor It consists of the final drive differential and wheel reduction gears The left hand 14 and right hand 22 housings connected with the FDA cas...

Page 114: ...ightness in the bearings is adjusted by means of adjusting washers 30 after which they are tightened by means of the nut 33 The driven gear 19 is fitted on the splines and centring spigot of the differ ential casing 18 and locked against ax ial displacement by means of the nut 20 The final drive mesh is adjusted by means of the adjusting shims 28 15 placed between the flange of the driving gear ca...

Page 115: ...ial respectively by the value of the clearances between the friction disks From the pins the force is trans mitted to the satellites which in turn transmit it through their beads to the cups and the latter press the friction disks against one another until they rest against the walls of the casing and cover of the differential The driving plates having the outer teeth are in mesh with the teeth of...

Page 116: ...ncreasing the torque from the FDA differential at various an gles of turning of the front steerable driv ing wheels The reduction gears are mounted in the casings 35 and connected with the axle beam by means of spindles 3 see Figure FDA and can turn rela tively to the FDA beam on the two bear ings 9 The spindles are connected with the wheel reduction gear casing by means of the bolts 4 The screw 3...

Page 117: ...age and from the other side by means of two locking rings 31 32 The satellites rotate on the shafts 7 mounted in the counterbores of the cage 5 The cylindrical rollers 8 serve as satellite bearings One race of the rollers is the ground surface of the shaft 7 and another is the ground internal sur face of the satellite 11 The satellites and rollers are kept from displacement in the axial direction ...

Page 118: ...orsion bar passes through the clutch housing The universal shaft sliding fork support is installed in the clutch housing The drive consists of the following main units and parts The shaft 6 is sup ported on the ball bearings in the GB housing The gear 1 is free to rotate when the clutch is disengaged on the shaft and is in constant mesh with the synchronous FDA drive gear when the clutch is engage...

Page 119: ...sks is compressed and locks the gear 1 with the drum 3 to provide for direct transfer of the torque In case of forced engagement of the FDA oil is fed to the clutch booster regardless of the rear wheel skidding When the FDA is disengaged the distributor shuts off the pressure channel and oil from the clutch booster is directed to drainage pipeline A general idea on design and operation modes of th...

Page 120: ...lower fixed position FDA Disengaged middle fixed posi tion With the switch 15 set to the FDA Dis engaged position the electrohydraulic distributor 8 is de energized the FDA drive clutch communicates with the drain line and the FDA drive is disengaged Rear axle differential lock DL and the front driving axle FDA drive control system 1 control panel 2 safety fuse block 3 engagement relay block 4 cab...

Page 121: ...e ATTENTION When interlocked brake pedals are stepped on the FDA drive is en gaged irrespective of the switch 15 position When running on hard surface roads BE SURE TO DISENGAGE THE FDA switch 15 in its middle position to avoid excessive wear of front wheel tyres as well as of drive components may occur With the tractor operated in reverse use the FDA forced engagement mode only NEVER engage the F...

Page 122: ...sed by removing the adjusting shims 4 one by one 4 Place the semi clutch 2 to position II wherein cams of the semi clutch 2 and the drum 1 are completely sepa rated and the pusher 3 is depressed to its extreme position 5 Check whether contacts of the switch 5 are open in position II The switch is considered to be correctly adjusted if its contacts are closed in the position I while in the position...

Page 123: ...BELARUS 1523 1523В 1523 3 1523В 3 Construction and Operation 118 1 drum 2 semi clutch 3 pusher 4 shim 5 switch 6 cover ...

Page 124: ......

Page 125: ...ntrol of the brakes is exercised by means of the handle 7 through a link age and leverage system Table 5 7 Brakes Brake control Brake drive Type of brakes Installed on Service Foot Hydrostatic Working in the oil bath wet 1 Driving pinion shafts of the hub drives Parking Manual Mechanical with in dependent drive to the service brakes Working in the oil bath wet 2 Splined end faces of the driving pi...

Page 126: ...intermediate disks 3 are fixed from turning in their cases 1 13 by means of shoulders made over the outer profile The leak proofness of the oil baths is ensured by the O rings 15 24 gaskets 10 14 and rubber boots 5 23 The cases are provided with inspection 22 and drain 12 plugs 1 brake casing 2 friction disk 3 intermediate disk 4 roller 5 sealing boot 6 pressure disk 7 ball 10 gasket 12 draining p...

Page 127: ...er the adap tor 21 which delivers oil to the working space of the diaphragm Wet Brake Control The service brakes control actuator is of hydrostatic type The parking brake control is mechanical Brake maintenance Wet brake adjustment pedal travel 100 120 mm under the force of 300 30 N applied to one pedal It is adjusted by the bolts 25 The oil level in the brake casings shall reach the edges of the ...

Page 128: ...e CARLISLE Company The rods of the cylinders are connected pivotally with the brake pedals of the left hand service brake cylinder 4 connected with the left hand master hydraulic cylinder 11 by means of the pipeline 14 and hose 5 and of the right hand service brake cylin der 7 connected with the left hand mas ter hydraulic cylinder 10 by means of the pipeline 15 and hose 6 The rods of the left han...

Page 129: ...pedals The actuator consists of the master cylinders 1 7 for forward motion and 3 for the reverse mode overhang pedals 5 6 for forward motion and 2 for the reverse mode taps 10 12 for automatic switching over from the for ward to the reverse motion mode of operation of the tractor and vice versa service brake cylinders 16 19 levers 14 20 bolts 15 21 flexible hoses 17 18 and pipelines 8 9 for forwa...

Page 130: ...passed through the pipelines 4 11 13 into the taps 10 12 In the taps the pistons move to opposite positions and close the inlets of the pipelines 8 9 Then the brake fluid is passed though the flexible hoses 17 18 into the service cylinders 16 19 to act as described above The brake fluid Neva M Technical Specification ТУ 2451 053 36732629 2003 is used as working fluid in the hy draulic brake actuat...

Page 131: ......

Page 132: ...ve pins 6 and disconnect forks 3 from the stems of pedals 8 9 2 2 Turn out the lock nuts 7 several turns and by screwing the forks 3 in or out shorten or lengthen respec tively the hydraulic cylinder 1 2 rods to meet the required free play of the pedals 2 3 Lock nuts 7 fitted on pins 6 and cotter pin them The pedal free play of 4 8 mm corresponds to a 0 6 1 3 mm clearance between the piston and th...

Page 133: ...spectively Adjust the dimension 207 2 mm by screwing the forks 3 12 to or from the rods of the service brake cylinders 1 14 Lock the locknuts 2 13 insert the pins 4 11 and fix them by cotter pins 4 Fill the hydraulic drive system with brake fluid and bleed air from it to do this proceed as follows Fill the reservoirs 17 18 of the mas ter brake cylinders 16 15 with the Neva М brake fluid Technical ...

Page 134: ...in both reservoirs 17 18 to the Max mark 10 20 mm from the top end face of the reservoir re move tubes from the valves and refit protective caps Check the full travel of unlatched pedals under a force of 300 30 N applied It shall be within 100 120 mm If the full travel of the pedal falls outside these lim its readjust them proceeding as follows Turn out the locknuts of the link bolts 6 10 by sever...

Page 135: ... the rod 2 from the lever 6 3 Disconnect the rod 7 from the lever 6 Set the length of the rod 7 to 97 1 mm Connect the lever 6 with the rod 7 4 Turn the fixture bolt into the mounting hole in the bracket 8 5 Turn out the locknuts 9 of the bolts 10 of the right and left hand levers 11 and 12 Take up the clearance between the bolt 10 of the right hand brake and plate of the lever 13 by turning the b...

Page 136: ...ustment of the manual mechanical control of the brakes shall be performed on the as sembled tractor The tractor shall be held on the slope of at least 18 on applying the force not exceeding 400 N to the control handle 1 If necessary the adjustment shall be corrected by means of the bolts 10 ...

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Page 138: ...ecessary adjust the dimension 33 2 mm by screwing the thrust bolt 9 in to the specified depth After the adjustment of the thrust bolt 9 is completed tighten the lock nut 8 2 Adjust the free play of pedal 1 to within 6 12 mm this figure corre sponds to a clearance of 1 2 mm be tween the push rod 4 of the master brake cylinder 3 and the piston 2 To adjust follow with the procedures as follows Uncott...

Page 139: ...acity of at least 0 5 l filled with brake fluid to the half of the volume Step on the reverse brake pedal 1 4 5 times and while holding it in the depressed position turn the valve of the left hand service cylinder by 1 2 3 4 revolutions after the full travel of the pedal and when some quantity of the fluid will be removed from the system turn the valve in and release the pedal Step on the pedal qu...

Page 140: ... equipped with pneumatic brake actuators The pneumatic drive is used also for inflating the tyres and for other pur poses where the energy of compressed air is required 1 12 coupling heads 2 control manifold 3 bottle 4 pressure regulator 5 air intake valve 6 air emergency pressure sensor 7 air pressure sensor 8 compressor 9 condensate draining tap 10 brake valve two line 11 supply manifold ...

Page 141: ...he brakes is achieved by raising pressure in the control manifold 2 up to 0 65 0 8 MPa when braking the tractor As this takes place the supply manifold 11 remains pres surized with the compressed air supply into the pneumatic system of the trailer maintained The automatic control of the brakes automatic braking is achieved in case of breakage of the coupling and detachment of the pressure due to t...

Page 142: ...y the parking brake by pushing its handle as far as it will go The pressure shall in crease to 0 65 0 8 MPa 6 5 8 0 kgf cm2 If the pressure reading of the pressure gauge connected to the head of the coupling manifold does not corre spond to the above values perform the fol lowing operations 4 Check the length of the rod 1 assem bled Its length should ensure an easy without excessive tension coupli...

Page 143: ...s 4 oil tank Construction and Operation of the HPS The direct acting metering pump 1 is installed on the bracket of the steering column the turn hydraulic cylinder 3 on the brackets attached to the FDA and the feed pump 2 on the engine The metering pump is connected to the chambers of the hydraulic cylinder of turning feed pump and oil tank via pipe lines When in a straight ahead motion the cyl in...

Page 144: ...fasteners apply the required torque Fill the oil tank to the upper limit as seen on the level indicator Bleed air from the hydraulic system To do this proceed as follows 1 Start the engine Turn the steering wheel in both directions 3 4 times at the idling rotational speed of the engine without reaching the extreme positions of turning of the steerable wheels Add oil to the tank to the required lev...

Page 145: ...consists of the body 10 sleeve 5 and spool valve 3 splined onto the tail end of the power shaft of the steering column The relief valve 6 limits the maximum pressure in the pressure mainline to within 17 5 18 0 MPa 175 180 kgf cm2 in the HPS system with the double rod hydraulic cylinder or to within 14 0 14 5 MPa 140 145 kgf cm2 in the HPS system with two hydraulic cyl inders of steering control T...

Page 146: ...ver 3 hydraulic cylinder 4 transverse control arm 5 spherical joint 6 press lubricator The hydraulic cylinder of the steering wheel see Figure below consists of the body 3 rod 4 piston 1 cover 6 and sleeve nut 8 The piston is fas tened to the rod by means of the nut 15 which is locked by punching of the shoulder into the slots of the rod 4 The spherical ball and socket bearings 7 having the channe...

Page 147: ...in a single housing A draining filter 4 with a 25 micron replaceable filter element is mounted in the housing The filter is filled with oil through the filter cap The filler neck plug 3 contains a re lief valve 2 which is screwed out together with the plug when filling the tank The oil tank is equipped with a breather oil gauge 1 as well as un ions for oil intake and draining ...

Page 148: ... Reversible BELARUS 1523В 1523В 3 Tractor The HPS of the reversible tractor con sists of two metering pumps 2 and 3 reverse tap 1 two differential hydraulic cylinders 4 executing the turn feeding pump 7 driven from the engine and hydraulic fittings Hydraulic Diagram of the HPS ...

Page 149: ...ve of the metering pump 2 or 3 is displaced providing in such a way for oil supply to the chambers of the hydraulic cylinder of turning 4 in the amount proportional to the angle of turn of the steering wheel From the other chamber of the hydraulic cylinder 4 oil returns into the oil tank through the me tering tank 2 or 3 ATTENTION The hydraulic system of steering control HPS of the BELARUS 1523В 1...

Page 150: ...uid flow from the feed pump connected with the chamber A to one of the me tering pumps connected with the cham bers B and C respectively The direction of the working fluid flow is changed by turning the tap lever 3 to one or another side as far as it will go Here the chamber А is connected with the chambers B or C by means of the slot D on the slide valve 2 and the operation of the front or rear m...

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Page 152: ...bolts 2 hub body 3 upper insert 4 lower insert 5 threaded holes for dismantling Changing the Tractor Wheel Track The tractor wheel track can be changed within 1540 2090 mm over the front wheels and within 1600 to 2150 mm over the rear wheels The front wheel track is set depending on the relative positioning of the wheel disk with respect to the flange and the wheel rim with respect to the disk The...

Page 153: ...iants of disk to rim positioning Disk offset Х mm Tractor wheel track mm tyres 420 70R24 Standard disk attachment with wheel rim re positioning 140 1540 90 1635 18 1850 68 1950 Variants of disk to rim positioning Disk offset Х mm Tractor wheel track mm tyres 420 70R24 Repositioning of disk and rim 56 1700 6 1800 102 2020 152 2090 ...

Page 154: ... applying the torque of 350 450 N m 35 45 kgf m in several steps before tighten ing them to the specified torque ATTENTION Following tightening up of bolts check to see that the end faces of the inserts are in the same plane to within 1 2 mm 8 Adjust the wheel track on the other wheel 9 Check and tighten the tie bolts up af ter 3 10 hours of tractor operation If the wheel twinning is required inst...

Page 155: ...he short bolts out of the hub 2 and install the elongated bolts 1 complete with the spacer ring piece Put the main wheel onto the elongated bolts 1 and fasten it with wheel nuts 3 then place the spacer ring piece 4 onto the same bolts and fasten it with nuts 5 Then install the additional wheel onto the bolts 6 of the spacer ring piece and fasten it with nits 7 Tighten the nuts 7 with applying the ...

Page 156: ...t position and combined controls of tools when operat ing the mounted and semi mounted agri cultural machines and implements The hydraulic system see below in volves an oil tank 1 with a 25 micron discharge filter 2 gear pump 4 with its drive 3 mounted on the left hand side of the clutch housing and an integrated block BOSCH 5 consisting of a spool valve type distributor for controlling the extern...

Page 157: ...s a welded structure with the capacity of 35 l It houses a discharge filter with a re placeable paper filter element 4 Type Regotmas 635 1 which filters the parti cles down to a 25 micron size The tank is filled with oil through the filter cap 1 The filter relief valve 3 is built into the plug 2 it is screwed out together with the plug 2 when filling the tank with oil The oil tank is equipped with...

Page 158: ...the disengaged position refer to the engagement dia gram the race 6 is displaced to its rightmost position Under the centrifugal force the balls 4 come out of engage ment with the bushing 5 and the shaft 3 together with the gear 2 are freely riding in the bearings When engaged the race is shifted to its leftmost posi tion the balls 4 enter the indentations of the bushing 5 forced by the tapered ed...

Page 159: ...levers 8 hydraulic cylinder Ц90х250 2 off I 3rd spool valve lever II 2nd spool valve lever III 1st spool valve lever Or independent controller EHR4 The outlet holes of distributor sections are used for connecting the rear leads of the hydraulic system when a front hitch linkage is installed the hydraulic cylin ders are fed from the middle section of the distributor using high pressure hoses HPH Th...

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Page 161: ...ohy draulic regulator manufactured by the Argo Hytos company Czechia complete with the distribution sections of the РП70 distributor manufactured by the Hydro privod Plant Republic of Belarus 1 РП70 20 cover 2 РП70 8 0 М distributor section 3 ЕНРНС1 ОС regulator HLL Hydraulic Diagram with the Electrohydraulic Unit РП70 ЕНРНС1 ОС ...

Page 162: ...BELARUS 1523 1523В 1523 3 1523В 3 Construction and Operation 152 ...

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Page 164: ... warning light indicating the RHL lifting should go out when the mecha nism is in its top position IMPORTANT DO NOT overtighten the nut 5 to avoid damage of the sensor 6 made of aluminium alloy To install the ДП 01 transducer manu factured by the Izmeritel Plant pro ceed as follows Raise the RHL to its top position Turn the setting screw 7 into the rear axle cover 4 up to the stop while direct ing...

Page 165: ...ring finger and fastened to the bracket 3 by screws 2 The control of the rear hitch linkage by means of the BOSCH controller is exercised from the main control panel RHL see paragraph RHL Control Panel located on the right hand side of the operator s seat as well as by means of two external control panels 1 located on the side surfaces of the rear wheel fenders 1 clamp 2 clamp fastening bolt 2 pie...

Page 166: ...ontrolling the electromagnet 9 electric valve for drop 10 electric valve for lifting The electronic part of the system works as follows After starting the engine the supply voltage is applied to the elec tronic unit 2 of the system The elec tronic unit scans the transducers and system control elements and after analysis issues the necessary com mands to the controller electromagnets The system is ...

Page 167: ...thod clockwise position one counter clockwise draft one in between them combined method 8 hitch linkage drop warning lamp green 9 hitch linkage drop lifting lamp red 10 hitch linkage control handle upwards lifting downwards drop extra pressing down the handle in its bottom position plough entry for ploughing middle position disengaged 11 interlocking switch transporta tion locks mechanically the h...

Page 168: ... up at the time of lifting ATTENTION To avoid failure of the HLL pump NEVER operate the tractor unless the lamp 9 would go out after the implement is out of soil It is important to get familiar with the fol lowing features of starting up the system for control of the rear hitch linkage 1 After starting the engine the diagnos tics lamp 4 lights up to indicate that the control system is serviceable ...

Page 169: ... Lift posi tion on doing this the RHL is raised to its top position and automatically disengaged press the damping button 1 when it will be done the RHL will move downwards by 3 of the full RHL travel and the damping lamp 2 will go out The damping button is located on the RHL control panel the pushbutton with the icon ATTENTION 1 The Damping function is only op erative when the handle 10 is set to...

Page 170: ...verage and minor faults If major faults are detected the adjust ment operations are stopped and the system is disabled It can be controlled neither from the main control panel nor from the external button posts The diag nostics warning lamp indicates the fault code The operation of the system is only resumed when the fault is eliminated and the engine is restarted In case of average faults the adj...

Page 171: ...age control system shall be only disconnected with the engine stopped 2 The specified voltage values shall be only measured on a running en gine in compliance with safety regu lations for handling the live electrical products 3 The pin numbering in the bundle connectors is indicated on the base elements of the connectors ...

Page 172: ...BELARUS 1523 1523В 1523 3 1523В 3 Construction and Operation 161 Connecting bundles of the RHL control system ...

Page 173: ...levers 3 are coupled to the lower links with lower rods 7 by means of the drop links 5 1 rear axle cover 2 turn shaft 3 external levers left hand and right hand 3a hydraulic cylinder rod pins 4 hydraulic cylinders 5 drop links 6 top link 7 lower links 8 lugs 9 turn buckle braces 10 pins 11 brackets 12 turn buckle brackets 13 fingers draft control transducers 14 brackets The Lower Links are fitted ...

Page 174: ... member when the gib and cotter is installed in the through slot when the tractor is running with a plough If necessary slightly readjust of the turn buckle brace length to install the gib and cotter into the guiding mem ber slot and the sliding block hole by rotating the sliding block in one or other direction with the sliding block preliminary disconnected from the lower link In case of tractor ...

Page 175: ...nd drawbar 6 connected with the support by means of the axle 7 The draw bar 6 is adjustable to dimen sions of 400 and 500 mm between the PTO end face and the point of attach ment of the shackle of the trailer by rein sertion of the axle 7 into holes in the draw bar 6 Python Type Arrangement ТСУ 2Р It is used to operate the tractor with semi mounted agricultural machines and single axle trailers Th...

Page 176: ...ks with agri cultural machines The FHL is installed on the front beam plane and attached with plates to the frame girders and side surface of the beam The oil pipelines 2 3 connect the side outlets 1 located on the right hand side as seen in the direction of trac tor travel with the hydraulic cylinders 9 of the hitch linkage The double acting cylinders are attached to the bracket 10 on one side an...

Page 177: ...he cab The heater radiator shall begin warming up therewith the level of coolant in the engine radiator shall drop 3 Top up the water radiator with coolant to the level of the upper filler neck 4 To speed up the warming up of the cab set the heater fan switch 3 to the ON position and open the air recirculation shutters 2 5 To drain coolant from the heater and the engine cooling system drive the tr...

Page 178: ...rs located on the upper panel near the operator s head can be used for controlling the mixture of outer and recirculation air To switch off the air conditioner it is necessary to turn both switches 1 and 2 counter clockwise to the 0 po sition ATTENTION during the operation in the cooling mode the heater tap shall be closed to prevent the simultaneous op eration of the systems of heating and air co...

Page 179: ... General Arrangement and Operation of the Air Conditioning and Cab Heating Sys tem The air conditioning and cab heating system is intended for creating and maintaining the normal microclimate in the tractor cab The air conditioning system consists of two circuits the cool ing and heating ones The schematic diagram of the system is given below The cooling circuit includes the compressor condenser d...

Page 180: ... pulley to the compressor shaft The compressor pumps the coolant through the air condi tioning system components At the same time the coolant absorbs the heat from the air passed through the evaporator radiator monoblock air cooler heater and then releases the heat into the envi ronment via condenser The air conditioning system is capa ble of maintaining automatically the specified temperature whi...

Page 181: ...nutes once 15 days In this case the air temperature in the tractor cab shall not be below 20 С When putting the tractor for long term storage it is necessary to check the operation of the air conditioning sys tem using special equipment once a year If necessary add coolant During the storage no service works should be performed When taking the tractor from the storage it is necessary to perform th...

Page 182: ...171 coolant gets in contact with the skin it evaporates instantly and can cause the frostbite of the exposed areas of the skin 5 When unhitching the tractor it is allowed to uncouple the closed air conditioning sys tem by disconnecting the quick release couplings ...

Page 183: ...1 kW electric starter with remote switching on starter and instrumentation switch starter control unit and starter re lay To ensure the engine start at low temperatures the start assisting facilities with a control unit and relay for heating air which is sucked into the engine cyl inders are provided The illumination light and audible signal ling devices include two headlights with high and low be...

Page 184: ...ensor of the air pressure in the pneumatic system Sensor of the emergency air pressure in the pneumatic system Interrupter of the warning lamp of ap plication of the parking brake Fuel level gauge sensor turn indicator interrupter Sensor of the emergency level of brake fluid Sensor of emergency oil pressure in the HPS Gearbox oil pressure gauge Stop light switches To obtain information on the perf...

Page 185: ...tractor mechanisms and assemblies in accordance with Ap pendix 11 8 check the air pressure in the tyres and bring it to the normal value if required CAUTION Prior to putting the tractor into operation make sure that the pro tective enclosures are in place rear PTO shaft end enclosure etc PROCEDURE OF PRE STARTING AND STARTING THE ENGINE Start Up Under Normal Conditions Apply the parking brake of t...

Page 186: ...ional speed requires reliable lubrica tion when starting the engine When starting the engine for the first time or after a long term storage resort to cranking the shaft by the starter for about 10 s with the fuel feed shut off to ensure the lubrication of the turbo charger bearings Let the engine run idling for 2 3 min before putting it un der load Starting the Engine at Low Tempera tures 4 С or ...

Page 187: ... storage batteries fully charged Use clean winter grade diesel fuel with no admixture of water To avoid faults drain the sludge from the fuel gravitation filter and fuel tanks on a daily basis IMPORTANT To exclude the possibil ity of condensate forming inside the tanks refill the fuel tanks at the end of each working day ATTENTION The tractor is equipped with a single seat DO NOT admit out siders ...

Page 188: ...ear by means of the lever 2 in accordance with shift pattern diagram II release the parking brake and ease up the clutch pedal smoothly while increasing simultaneously the en gine rotational speed The tractor will start to move IMPORTANT To shift in the gear smoothly without abrupt jerks move the gear shift lever 2 in accordance with diagram II and hold it in this posi tion with slight pressure un...

Page 189: ...d lever 3 from its neutral N to one of the following positions 1 2 3 4 5 6 in accordance with shift pattern diagram II release the parking brake and ease up the clutch pedal smoothly while increasing simultaneously the en gine rotational speed The tractor will start to move IMPORTANT To avoid noisy change over shift the range select lever 4 when the tractor is at complete standstill only When driv...

Page 190: ...als Stopping the engine IMPORTANT Prior to stopping the engine lower the attached agricultural implement on the ground and let the engine run at 1000 rpm for 3 5 min this allows the diesel coolant tempera ture to be reduced To stop the engine put the fuel feed control lever to the rearmost position corresponding to engine minimum idling rotational speed pull the engine stop handle as far as it wil...

Page 191: ...em if required 3 Neither overload the engine nor allow the engine to run with smoky exhaust or drop in the rotational speed The signs of overloading are as follows sharp drop in the rotational speed fumes and failure of the engine to re spond to the fuel feed boost Opera tion under load in higher gear causes excessive wear of engine rubbing parts 4 Operation of the tractor at low load in a too low...

Page 192: ... adjust if necessary the free travel of the clutch and brake pedals and the pneumatic system 10 Check the storage battery condition clean the terminal connections and vent holes 11 Change oil in the engine crankcase transmission the front PTO reduction gear box if installed hub reduction gear boxes and the FDA beam casing 12 Change the paper filtering elements of the engine oil filter 13 Grease th...

Page 193: ...nsportation one the point of attachment to the tractor does not change its position as to height The trailed ones are to be attached to the haul and draw coupling arrange ment of the tractor The machine weight is carried by its own running gear When rearranging the machine from the working position to the trans portation one the point of attachment to the tractor does not change its posi tion as t...

Page 194: ... in exceptional cases ______________ As shipped from the Manufac turer А B С D standard installation of the disk with a remounted rim А В С D re arrangement of the disk and the rim Rear wheels Tyre standard size Wheel posi tion Wheel track width K mm Hub mount ing dimen sion H to half axle end face mm 520 70R38 А С 1600 1900 1950 2440 155 5 245 0 18 4R38 А С 1480 1900 1950 2440 215 5 245 0 Changin...

Page 195: ...n pack age Wheel track width К1 К2 mm Hub mount ing dimen sion Н1 Н2 mm Remarks 520 70R38 distance piece 520 70R38 К1 1500 К2 2930 Н1 190 Distance piece 1522 3109020 18 4R38 18 4R38 К1 1480 К2 2440 Н1 215 Н2 0 Paired hubs The distance piece 1522 3109020 intended for twinning the wheels from optional additional package can be used instead of hub pairing ...

Page 196: ... 900 1000 1540 А 1800 В 2020 С 1600 1800 2000 Potato in drills corn cotton Tyre parameters Tyre standard size Sectional width mm Static load tyre radius mm Tyre package 420 70R24 520 70R38 420 520 569 795 standard 18 4R38 11 2R24 11 2R42 467 284 284 805 567 745 additional Protective Margins for the Tractor Wheels during the Row Crop Cultivation Basic crops Protective margin mm Beet Corn Potato in ...

Page 197: ...nge width mm of the top link 51 of the lower links 45 Nominal diameter of coupling elements mm pin of the top link 32 25 hinges of the lower links 37 28 Distance from the PTO end face to the mounting axis mm 668 654 Carrying capacity kN at the mounting axis 68 at the 610 mm overhang 45 Machine support height 685 610 __________________ Dimensions attributed to the machine to be attached PTO 3 tail ...

Page 198: ...ges Lower link length mm 885 Hinge width mm of the top link 51 of the lower links 45 Nominal diameter of coupling elements mm pin of the top link 025 hinges of the lower links 028 Distance from the PTO end face to the mounting axis mm 550 Carrying capacity kN at the mounting axis 25 at the 610 mm overhang 23 Machine support height 610 __________________ Dimensions attributed to the machine to be a...

Page 199: ...rs seed planters etc Hitch coupler type ТСУ 1 a crossbar at the mounting axis of the rear hitch linkage Distance from the PTO end face to the mounting axis mm 668 654 Coupling pin diameter mm 30 Vertical load on the ТСУ kN 6 5 __________________ PTO 3 tail piece ATTENTION The ТСУ 1 coupler is intended for joint operation with agricultural machinery at a speed not exceeding 20 km h and fitted with ...

Page 200: ... 65 mm steps Version of make installed Version 1 Version 2 Version 3 Hole diameter а mm 24 20 Slot width b mm 34 30 Dimension over slots с mm 330 Distance from the PTO end face to coupling holes axis of the guiding plates mm 55 41 __________________ PTO 3 tail piece Version 1 is used in the standard kit In Version 2 there is no top hole in the guid ing plates Certified hitch couplers of other manu...

Page 201: ...e of the hitch coupler Coupler ТСУ 2Р Python Cantilevered pin free to be relo cated stepwise in the vertical plane with the increments of 65 mm Position of the yoke for PTO driven machines Below or above the PTO axis Distance from the PTO end face to the mounting axis mm 110 96 Coupling pin diameter mm 40 Vertical load on the coupler kN 25 __________________ PTO 3 tail piece ATTENTION NEVER instal...

Page 202: ...removing machines etc Type of the hitch coupler Coupler ТСУ ЗВ a yoke with the possibility of step wise displacement with increments of 65 mm Position of the yoke for PTO driven machines below the PTO axis Distance from the PTO end face to the mounting axis mm 400 Vertical load on the coupler kN 12 __________________ PTO 3 tail piece ATTENTION NEVER install the above coupler at the 1st holes from ...

Page 203: ...units trains of coupled harrows cultivators seed planters etc Type of the hitch coupler Coupler ТСУ 1М 01 drawbar with the possibility of dis placement in the horizontal plane with respect to the rear PTO end face Distance from the PTO end face to the mount ing axis mm 1st position 2nd position 400 386 500 486 Coupling pin diameter mm 30 Vertical load on the HDL kN 12 8 __________________ PTO 3 ta...

Page 204: ...d the oil losses when aggregating the technical means or in case of unex pected disconnection the quick hitch mechanisms cut off and break off fittings are provided male half couplings and break away couplings which are deliv ered optionally in the tractor s SPTA kit ATTENTION The hydraulic system of the attached machine shall be coupled to the tractor hydraulic system by means of quick hitch coup...

Page 205: ...awbar the ТСУ 2P Python is not installed When the ТСУ 1М 01 and ТСУ 2P are installed the coupler ТСУ 3В a yoke can be left in its upper posi tion Also in all these cases no disman tling of the rear hutch linkage is required The front mounted hitch coupler Type НУ 2 is similar to that of the rear one as to its design It is mounted in place of the front counterweights and serves for mak ing up the c...

Page 206: ...e Rotational speed rpm Power transferred kW h p PTO Engine Rear inde pendent PTO 1С PTO 1 PTO 2С PTO 2 PTO 3 540 540 1000 1000 1000 1924 1924 1909 1909 1909 60 80 60 80 60 80 92 125 125 170 Front inde pendent PTO 2 1000 1845 50 68 Rear syn chronous PTO 1С and 1 PTO 2 and 3 3 8 rev per m of travel 6 2 rev per m of travel 60 80 ...

Page 207: ... also installed for protecting from overload To protect the PTO drive from over loading when combining the agricul tural inertial type machines with the tractor pick up presses forage harvesting complexes and the like a universal joint shaft together with an overrunning clutch fitted on the PTU side shall be used The telescopic universal joint shafts provide the transfer of torque The type of univ...

Page 208: ... joints of the intermediate tele scopic shaft are in the same plane since non observance of this re quirement results in overload of the cardan driveline and the PTO mechanism 3 On installing the universal joint shaft make certain that the tele scopic elements of the driveline do not abut tractor components and also the telescopic parts overlap sufficiently 110 120 mm since at less overlap the dri...

Page 209: ...protective enclo sure Universal joint shaft of the type 50 Telescopic with a safety coupling and constant velocity universal joint with a protective enclosure Universal joint shaft designa tion Torque N m Universal joint shaft length mm Enclosure di ameter D mm Standard L L1 10 016 160 510 L1 1 35 L 150 State Standard ГОСТ ISO 10 040 400 560 175 10 063 630 610 710 200 10 1000 1000 610 710 220 Deci...

Page 210: ...2 510 PTO 3 710 20 or 50 ТСУ 2 PTO 1С 1 2 3 710 Installation of a universal joint shaft with protective enclosure together with the PTO hood ensures safety of the joint The end yokes should be aligned in one plane PTO Universal joints inclina tion angle deg not more than Univer sal constant velocity cardan joint Engaged 22 25 50 for short period of time Disen gaged 55 55 The overlapping of the sha...

Page 211: ...sually the operating manuals for the machines to be aggregated specify the required power and rotational speed of the PTO To choose the universal joint type the refer ence factor is the torque which can be determined from the nomographic chart below 1000 rpm 540 rpm Standard rotational speed of the PTO ...

Page 212: ...meter in the PTO cover To avoid abutment against the tractor grooves should be made on the side of the end face and at the outlet of the PTO spline outlet If required the PTO cover fastening studs can be re placed with longer ones of the same thread diameter Also the lift hitch can be dismantled The procedure of attachment or installa tion of the units implements on the front and rear PTO is the s...

Page 213: ...ing capacity of tyres used on the tractor Running speed Wheel tyre pressure Wheel track size Total axle load is subject to reduction in the following cases In case of twinning the wheels by 20 In case of augmentation of the wheel track beyond 1800 mm by 7 per each 100 mm of its increase Ksteer mF mRT 0 2 Total operating weight of the towed vehicle kg 15000 Total trailed operating weight taking int...

Page 214: ...tal amount of loads shall not exceed the total load carrying capacity of the tractor tyres specified in table of loads on the tyres see Table 7 21 If the load values obtained as the result of weighing calculations and additional ballast ing is greater than the permissible values the aggregating of such machines implements is forbidden The Expedient loading and stability can be provided by followin...

Page 215: ... and traction characteristics of the tractor especially in conjunction with correct choice of the combination method the values of the load and ballasting should not exceed the permissible values ATTENTION For highly efficient employment of the tractor on jobs of different kinds in a wide range of traction it is necessary to follow recommendations on loading duties see Table 7 20 Additional loadin...

Page 216: ...2850 190кПа 520 70R38 150 A8 10 20 30 40 2485 2250 2020 2940 2660 2390 3350 3035 2725 2545 3725 3370 3030 2830 4080 3690 3315 3100 4410 3990 3585 3350 4710 4275 3830 3600 18 4R38 146 A8 10 20 30 40 2395 2085 1950 2925 2655 2310 2160 3240 2915 2535 2370 3555 3170 2760 2580 3870 3430 2985 2790 4185 3690 3210 3000 4710 5025 4275 3830 3600 1 The pressure shall be set in the cold tyres 2 When performin...

Page 217: ... tion Manual for the tractor and ma chine 3 Check the compliance as to power consumption load capacity of its mounting de vices its mounting dimensions including the conformance of the PTO and the machine universal driveline co ordinates critical loads on the HDC tyres and tractor axles 4 Make sure that all the working equip ment required for aggregating the ma chines PTO tail piece of necessary s...

Page 218: ... for the main power consuming agricultural machine coupled to a tractor on average soils has been made The results shown make it possi ble to choose agricultural ma chines implements by their working widths including echelon arrangement obtained by means of coupling devices harrows cultivators seeding machines etc The figures given in Table 7 22 are approximate Technical means Unit resistance Р fo...

Page 219: ...When preparing for tillage it is neces sary to perform the following works Checking and adjusting as necessary the rear hitch linkage Rearrangement of the wheel in accor dance with the tillage pattern selected Checking and adjusting the plough in accordance with the directions of its operating manual To obtain the best results in ploughing it is important to choose correctly the type and parameter...

Page 220: ...pe of soil Preceding cul tural practices Ploughing resistance for soils P kN m2 at the tractor speed v 5 km h Soil texture heavy clay loam medium light clay loam sandy loam peat boggy Chernozem soil Winter crop stubble field 68 49 35 25 Perenneal grass sod 86 57 45 31 Virgin soil old sod field 90 71 52 39 Soddy podzolic soil Winter crop stubble field 66 47 34 26 Perenneal grass sod 74 56 43 30 Vir...

Page 221: ...ting the Tractor with 5 7 Furrow Ploughs The tractor wheels are in the furrow To obtain the wheel track figure it is necessary to add the cross section of a respective tyre to the dimensions A and B The tractor wheels are out of the furrow The rear wheel track is in accordance with the twinning pattern ...

Page 222: ...normative figures is subject to agreement with the authorities responsible for road traffic IT IS PROHIBITED TO Articulate the machines transportation of loads with the weight and or load distribution between the axles or tyres exceeding the values set forth in the Operating Manual for the tractor Use trailed and semitrailed type agri cultural machines including general purpose trailers and semi t...

Page 223: ...hat of the trailer semi trailer Aggregating the tractor in a road train i e tractor semi trailer trailer is only permitted on dry hard surface roads with the grades of up to 4 To connect signalling equipment of vehi cles to be used in combination with the tractor the tractor is provided with a 7 pin socket for supplying the instruments of the attached vehicle with electric power The service brake ...

Page 224: ...TA moving from field to field Tyres filled with solution Twinned tyres 20 Without entering public roads Hauling missions ТСУ 2В ТСУ ЗК ТСУ 1М 01 30 On public roads ATTENTION When selecting the tractor speed the operator shall take into account the traffic den sity features and conditions of the machines mounted or trailed and cargo to be transported road and meteorological conditions as well as al...

Page 225: ...chnological operations pays the addi tional expenses Mounted or semi mounted machines are usually employed for such jobs reapers combine harvest ers and the like A harvesting train may include a trailer for receiving the minced matter in bulk to be attached through a front hauling device including the mounted counterweights or through a crossbar installed at the mounting axis of the НУ 2 front hit...

Page 226: ...sadjusted Set the recommended fuel injection ad vance angle The supercharging pressure has de creased Remove the turbocharger from the engine and send the same to the workshop for re pair Air inleakage into the fuel supply system Bleed air from the system using the hand operated lift pump Engine smoky exhaust under all operation conditions Black smoke from the exhaust pipe Engine air cleaner is cl...

Page 227: ...nator plate and the jockey pulley arm with nut and bolt Jamming of jockey pulley on the lever axle Dismantle the tensioning device and re move the trouble The fan driving belt and pulleys are oily Remove the driving belt and clean the belt surface and pulleys from the traces of oil The oil pressure in a warmed up engine is below the allowable value The pressure gauge indicator is faulty Replace th...

Page 228: ...ame by the above method Clutch The clutch fails to transmit the full torque slips Absence of clearance between the release shifter bearing and the release levers the clutch is disengaged incompletely insuffi cient free travel of the clutch pedal Adjust the clearance see Section Con struction and Operation of Tractor Compo nents item Clutch Control Adjustment Incomplete engagement of the clutch the...

Page 229: ...ance between the piston lifter of the master cylinder 30 see Sec tion Construction and Operation of Tractor Components figure in item Clutch drive and piston lifter of the hydraulic booster 39 Perform the adjustment see Section Con struction and Operation of Tractor Compo nents item Clutch Control Adjustment Jamming of the master cylinder piston which fails to return to the initial position for th...

Page 230: ...he hy draulic system reservoirs for the forward and reverse motion Add the brake fluid to the normal level in the reservoirs of the master cylinders for the forward and reverse movement Pump the brake fluid through the hydraulic system to bleed air in the forward and reverse motion Lack of the leak tightness of the working chambers of the master and service cylin ders and tap due to damage or wear...

Page 231: ... out Replace the cups and O rings in the master and service cylinders and tap Check if the mirrors of the master and service cylinders and tap free of burrs irregularities or cissing Pump the brake fluid through the hydraulic system to bleed air in the forward and reverse motion The hydraulic booster service cylinder and рычаг 45 see Section Construction and Operation of Tractor Components figure ...

Page 232: ... Adjust the bearing preload Low oil level in the transmission housing Check the oil level in the transmission hous ing add the oil if necessary The gear teeth are damaged Check the condition of the rear rings No presence of chips or damages pitting is al lowed The gears with the damaged teeth shall be replaced as a pair The differential lockup does not function The lockup clutch plate friction sur...

Page 233: ... due to drop in brake fluid level in the master cylinder reservoirs below the mark Min Add the brake fluid to the Max mark Bleed air from the hydraulic actuator system Loss of leak tightness of the master and service cylinders due to damage of the col lars Replace the collars Bleed air from the sys tem Leakage of brake fluid through the joints of pipelines and hoses at the places of dam age Tighte...

Page 234: ...he mas ter brake cylinders Clean or replace the pipelines Spontaneous locking of the brake levers on axles Remove the brake levers from the axle clean mounting seats on the axle for the levers lubricate them with grease and refit them on the axle ATTENTION The failure of the tractor brakes is often caused by using the trailed and semi trailed brakeless machines blocked with the tractor brakes Neve...

Page 235: ...ssive noise and heating in the main drive zone Excessive play in the main drive gear bear ings Adjust the gear bearings Incorrect mesh of the main drive gears Check and if necessary adjust the mesh against the contact spot Noise at the maximum angle of turning of the angle Incorrect operation mode of the FDA The FDA operates all the way in the forced en gagement mode Check the mode of engagement o...

Page 236: ...stop Bleed air from the hydraulic system the relief valve of the metering pump has hung up in the open position or adjusted to low pressure Wash the relieve valve and adjust it to the pressure of 140 145 bar the feeding pump is faulty or designed for counter clockwise rotation repair or replace the pump 2 Excessive friction or jamming in the me chanical components of the steering col umn 2 Elimina...

Page 237: ...plined tail end of the steering col umn and the metering pump shaft are not aligned coaxially due to excessive thrust of the universal joint shaft 2 Release the universal joint to do this cut the end face of the upper fork of the univer sal or reduce the height of the lower rubber bushing to get the clearance between the end face of the upper fork of the universal joint and the cage 3 The clearanc...

Page 238: ...ngers of the uni versal joints of the steering tie rods and hy draulic cylinder 1 Tighten the nuts of the fingers and uni versal joints of the steering tie rods 2 Wear out of the mechanical connections or bearings 2 Replace the worn out parts 3 Presence of air in the hydraulic system 3 Bleed air from the hydraulic system Oil leaks over the tail piece of the slide valve of the metering pump cover o...

Page 239: ...responsibility for inoperability of the metering pump shall be imposed on the person who performed the disassembling and reassembling of the metering pump replacement of the parts or setting of the valves as well as on the tractor owner Hydraulic Lift Linkage The lift linkage without load fails to move upwards when any of the distributor handles is set to the lift or drop position no distinctive s...

Page 240: ...the lift linkage with load when using the position method of adjustment on reaching the specified posi tion be the lift linkage In case of insignificant movements of the position handle towards the drop position the pump is unloaded for short time after stopping the engine the leak tightness is normal Jamming of the accelerator valve or loss of its leak tightness Dismantle the regulator distributo...

Page 241: ... boils and requires frequent addition of distilled aqua The storage battery if faulty Replace the storage battery When the starter is switched on the engine crankshaft does not rotate or rotates very slowly The storage battery terminals are loosely tightened or wire lugs are oxidized Dress the lugs and tighten up the terminal clamps The storage battery has been exhausted below the allowable limit ...

Page 242: ... cab Water leakage in the heater radiator Eliminate the leakage or replace the radia tor Water leakage in the connections of the heater system Tighten the buckles Pneumatic system Pressure in the receiver builds up slowly Air leakage from the pneumatic system The nuts of the pipelines fittings and bind ing screw clamps are loosened or dam aged Detect the places of leakages and eliminate them by ti...

Page 243: ...om coke de posits or replace them Excessive ejection of oil to the pneumatic system by the compressor Jamming or wear out of the compressor pis ton rings Clean the compressor rings from coke de posits or replace them The pressure regulator switches the compressor on to idling at the pressure of less than 0 77 0 80 MPa 7 7 8 0 kgf cm2 and into action at less than 0 65 MPa 6 5 kgf cm2 or at more tha...

Page 244: ...d its actuator see Section Construction and Operation of Tractor Components item Checking and Adjusting the Brake Valve of the Pneumatic System and Its Actuator The pressure in the coupling mainline drops to zero too slowly Check the condition of the mainline atmos pheric opening in the valve and the pedal travel The operation of the trailer s brake system is disturbed Perform the adjustment The t...

Page 245: ...he climatic unit of the air condi tioner Electronic control systems of the DL FDA GB reduction gear front PTO and RHL The FDA drive or rear axle differential lockup cannot be not engaged in the forced mode the reduction gear cannot be switched to a higher stage the front PTO drive cannot be engaged No supply voltage is applied to the respec tive electromagnet of the electrohydraulic distributor Ch...

Page 246: ...am see Electric Connection Diagram of the Control Systems of the LD FDA and GB Reduction Gear in Section Appendices The relays 10 11 12 and 13 see Elec tric Connection Diagram of the Control Sys tems of the LD FDA and GB Reduction Gear in Section Appendices in the cir cuit of engagement of the FDA drive and engagement of the rear axle DL during the brake are faulty Replace the relays The lamp of e...

Page 247: ...523В 1523 3 1523В 3 Troubleshooting 236 Trouble symptoms Remedy nate the breakage in the faulty circuit see Electric Connection Diagram of the Control Systems of the LD FDA and GB Reduction Gear in Section Appendices ...

Page 248: ... the terminal of the electromagnet plug in socket to terminal 14 of the 25 pin connector on the electronic unit using a tester see the electric connecting diagrams of the RHL control sys tems in Section Appendices 13 Fault in the control circuit of the drop ping or lifting sole noid valve Short circuit in one of the electromagnets or of the electromag net control wires in the bundle Disconnect the...

Page 249: ...ion Appendices 16 Fault in the elec tronic unit The stabilized supply voltage used to energize the control panel is below the level re quired Short circuit in the RHL draft and position sensor connector assembly due to ingress of water onto the terminal contacts Disconnect the common bundle from the main control panel Measure the stabilized supply voltage at pins 6 minus and 4 plus of the main con...

Page 250: ...onnecting diagrams of the RHL control systems in Sec tion Appendices 31 The right hand draft control trans ducer is faulty Open circuit in the cable or short circuiting in the sensor Check the connection of the cable to the draft control transducer and the cable itself for mechanical damage Also the overload of the draft control transducer is pos sible 32 The left hand draft control transducer is ...

Page 251: ...BELARUS 1523 1523В 1523 3 1523В 3 Troubleshooting 240 Defect code Description and pos sible cause of the defect Method of diagnostics and remedy ometer is faulty tems in Section Appendices ...

Page 252: ... the platform us ing the wire bracing with the diameter of 3 5 mm chains or guy ropes When handling the tractor for loading unloading use the facilities with lifting capacity of at least 10 tf Hoist the ropes at the front axle beam and the rear wheel half axles as shown in the dia gram below A tractor with a non operating HPS pump may be towed over the distance of up to 5 km at a speed of up to 10...

Page 253: ... faces adjoining thereto from dust and dirt When changing the filter ele ments wash the inner surfaces of fil ter housings and caps in diesel fuel When coupling the tractor with hy draulically operated agricultural ma chines thoroughly clean couplings unions adaptors and other connect ing hardware on the agricultural ma chine and on the tractor When the rear hitch linkage is operated under high lo...

Page 254: ... condition er cleaning them from condensate Х 8d Removing condensate from the reservoirs of the radia tor of the charge air cooler CAC of the engine BE LARUS 1523 3 1523В 3 Х in win ter Х in win ter 8e Cleaning the radiator of the charge air cooler CAC of the engine BELARUS 1523 3 1523В 3 Х 9 Checking adjusting the tension of the air conditioner compressor driving belt Х 9a Greasing the pivot poin...

Page 255: ...stem Х 34 Changing the replaceable filter element in the oil tank of the HPS hydraulic system Х 35 Checking the alternator fastening bolts for proper tightening Х 36 Check the plays in the steering link joints Х 37 Checking the joints of the air cleaner and the engine intake duct for leak tightness Х 38 Checking the pneumatic system for leak tightness Х 39 Checking the bolts of clamps of the CAC a...

Page 256: ...s Х 53 Greasing the bushings of the rear front hitch linkage turn shaft and of the hauling mechanism Х 54 Servicing the air cleaner Х 56 Checking the fuel injection equipment Х 57 Checking the technical condition of the starter Х 58 Washing the engine breathers Х 59 Flushing the engine cooling system Х Maintenance to be performed as required 60 Adjusting the oil pressure in the engine 61 Adjusting...

Page 257: ...refitted in place on finish ing the works NEVER discharge used oils onto the ground Use special vessels for collect ing and storing them When changing oil drain it immediately after running the tractor while the oil is warm For checking oil level place the tractor on a flat level ground Prior to performing the maintenance works remove the engine side panels and raise the bonnet To do this remove t...

Page 258: ... Engine Remove the radiator cap and check the coolant level It should be level with the upper end face of the filler neck 1 Add coolant to the level if required ATTENTION DO NOT let the coolant level drop below 40 mm from the upper end face of the filler neck Procedure 3 Checking the Oil Level in the Transmission Housing Visually check the oil level on the oil level indicator 3 which is located on...

Page 259: ...neck and add oil up to the mark П of the oil level indicator NOTE With the tractor running in com bination with agricultural machines which require elevated consumption of oil replenish the oil up to the mark С of the oil level indicator Procedure 6 Checking the Brake Liq uid Level in the Master Cylinder Tanks of the Hydraulic Actuator of the Clutch and Service Brakes Check visually the liquid lev...

Page 260: ...level Procedure 7 Draining Condensate From the Hydraulic System Bottle To drain condensate from the bottle pull the ring 1 to any side if the bottle con tains compressed air Hold the ring in this position till condensate is completely drained Procedure 8 Checking the Operability of the Engine Steering Control Brakes Lighting and Signalling De vices The engine shall demonstrate the stable run in al...

Page 261: ... blue are located to the right and to the left from the tube of radiators under the ceil ing panel Check the draining tubes and clean them as necessary to prevent their clogging The sign of a clean draining tube is water dripping when operating the conditioner in hot weather Procedure 8d Removing Conden sate from the Reservoirs of the Radia tor of the Charge Air Cooler CAC of the Engine BELARUS 15...

Page 262: ...d by turning the tensioning lever 1 on the rotating axle А and threaded connection clamp Б in the slot В of the plate Г the belt sagging when pushing with the force of 39 2 2 0 N applied in perpendicular to the belt section at its middle point shall be within 4 to 6 mm Procedure 9a Greasing the Pivot Points of the HPS Cylinders Using a lubricating gun grease the piv ots through the lubricating plu...

Page 263: ...tor body such as to ensure the re quired tension Tighten the plate attach ment bolt and nuts of the alternator at tachment bolts Procedure 13 Checking the Tyre Infla tion Pressure Check the condition of the treads and air pressure in the tyres If necessary bring the pressure to the norm in accordance with a number of loads and pressures see Section Aggregating the Tractor with Agricultural Machine...

Page 264: ...BFE proceed as follows screw out the butterfly nut 2 and re move the sump 1 screw out the butterfly nut 3 and re move the BFE 5 check the monitor filtering element MFE 4 for contamination without withdrawing it from the housing 6 ATTENTION It is not recommended to take the filter element 4 from out of the housing 6 Contamination of the monitor filter ele ment is indicative of a damaged basic filte...

Page 265: ...ilter to prevent the damage of the paper filtering element It is neces sary to direct the air flow through the fil ter in the direction opposite to the normal air flowing shown by the arrows marked on the filter ATTENTION If the tractor is operated under the heavy dustiness conditions clean the filter after every 8 10 hours of operation i e after every shift Procedure 15b Checking the Tighten ing ...

Page 266: ...ngine and Gear Box Respec tively Screw out the nut 1 and remove the shell 2 Remove the inner cup 3 by means of a wrench 4 and a screwdriver 5 Remove the cover 6 impeller 7 and filter 8 Wash the screen 8 in die sel fuel Remove a layer of sediment from the inner walls of the inner cup of the rotor 3 Apply a film of motor oil on the rubber sealing ring When reassembling align the marks on the inner c...

Page 267: ...n both sides of the set of filter elements ATTENTION The cramp 4 should be screwed on the stud 9 before setting the plate 1 flush with the piston 5 end face Procedure 20 Changing Oil in the En gine Crankcase Warm up the engine to normal operat ing temperature at least 70 C Place the tractor on a flat level ground stop the engine and apply the brake Remove the oil filler neck cap 2 and screw out th...

Page 268: ...bypass valve 7 and spring 8 Wash all the parts in diesel fuel Install a new filter element following the above operations in the reverse order If required replace the gaskets 3 and 9 Tighten the nut 1 with applying a torque of 30 40 N m Ap ply a film of engine oil onto the gasket 9 Screw in the assembled filter addition ally by 3 4 revolutions after the gasket 9 comes in contact with body 10 ATTEN...

Page 269: ...uction gear box cas ings left and right hand Add oil if required to the level of the check and filler hole stopped with the plug 2 In the final drive of the FDA with removable housings Add oil if re quired up to the level of the check and filler hole stopped with the plug 1 Grades of oils to be used Transmission oils Тап 15В ТСп 15К ТСп 10 or ТАД 17и Procedure 26 Turbocharger Check the fasteners o...

Page 270: ...on where the inlet valve starts to open while the outlet valve completes the closure Adjust clearances in 3 5 7 10 11 and 12 valves to be counted from the fan ATTENTION The clearances between the end faces of the valve stems 2 and the rocking arm heads 3 shall be 0 25 0 30 mm for the inlet valves and 0 40 0 45 mm for the outlet valves Turn the crankshaft through 360 first having set the valve lap ...

Page 271: ...the air bleeding plug 1 by 2 3 revolutions Screw out the sediment sludge drain plug 2 and drain the same from the filter housing until a clear jet of fuel appears Tighten the plugs 1 and 2 Bleed air from the fuel system Procedure 29 Checking the Steering Controls for Play If the steering wheel play exceeds 25 take up looseness in the steering trape zoid pivots tighten the nuts of the steer ing knu...

Page 272: ...y top up with distilled water so that the electrolyte level would exceed that of the protective separators by 12 15 mm or be between the check marks on a transparent battery compartment Check the condition of the terminals 2 and vent holes in the plugs Smear the terminal if necessary with technical petroleum jelly and clean the vent holes Procedure 33 Changing the Replace able Filter Element in th...

Page 273: ...nge of oil in the HPS oil tank Procedure 35 Checking the Alternator Fastening Bolts for Proper Tightening Clean the alternator from dust and dirt Check the fastening bolts for tightness and reliable fixation of the electric wiring terminals Procedure 36 Check the Plays in the Steering Link Joints in case of instal lation of the FDA with two hydraulic cylinders of the HPS With the engine running tu...

Page 274: ...he brake con trols in a released state and compressor switched OFF The air pressure in the bottle which is maintained by a regulator shall be within 600 850 kPa Procedure 39 Checking the Bolts of Clamps of the CAC Air Ducts for Tigh tening Check and tighten as necessary the bolts of clamps of the CAC air ducts The torque of tightening of the bolts of clamps of the CAC air ducts shall be 10 to 15 Н...

Page 275: ...ow a knuckle turn ef fort of within 60 80 N to be applied to the flange 5 If necessary per form adjustment as follows screw out the four bolts 2 and screw in instead two dismantling bolts into the specially drilled auxiliary holes of the axle 3 remove the required number of shims 4 on both sides screw out the dismantling bolts and tighten the bolts 2 with ap plying a torque of 120 140 N m Procedur...

Page 276: ...into a vessel Turn the valve 29 by one revolution Step on the clutch pedal for forward motion several times until the brake fluid is removed completely from the system Step on the clutch pedal for reverse motion several times until the brake fluid is removed completely from the system Pour fresh brake fluid and bleed air from the hydraulic clutch control system for the forward and reverse motion s...

Page 277: ...iving axle the bolts of the universal joint flanges the bolts of the axle shaft housings and the bolts of the haul and draw coupler Procedure 44 Cleaning the Fuel Coarse Filter Clean the external surface of the filter screw out the nuts 1 fastening the cup remove the cup 3 and screw off the deflector 2 with the screen Re move the deflector Wash the deflector together with the screen 2 the scattere...

Page 278: ...and storage of waste oils 5 Refit the drain plugs back in place and fill in fresh oil up to the mark П Full against the oil level indicator refer to Procedure 3 Refit the plug 2 6 Run the tractor for 5 10 minutes and check the oil level Add oil to the level if necessary Procedure 47 Changing Oil in the HPS Oil Tank At the working temperature of oil in the oil tank proceed as follows screw out the ...

Page 279: ...the filters in the reverse order Check the condition of the rings 2 and 4 and replace them if neces sary Tighten the nut 5 with applying the torque of 30 40 N m In case of installation of a single FFF unified with the Д 243 engines Screw out the plug 3 and drain the sediment Turn out four nuts and remove the cap 1 Pull the filter element 2 from the housing and discard it Wash the housing and cap i...

Page 280: ...by means of the hand booster pump 2 with screwing in consequently the plug 4 on the fuel fine plug and then the plug 1 on the fuel pump when fuel without air bubbles will appear Screw on the handle of the hand booster pump Procedure 49 Checking the alternator Remove the driving belt 1 from the al ternator pulley 2 and check the easi ness of rotation and the presence of plays in the rotor bearings ...

Page 281: ...essel for collection and storage of waste oils Be sure to dispose of the oil in the es tablished manner Refit the drain plugs 1 5 and затя ните их Fill in the housings with fresh trans mission oil to the lower edge of the check and filler necks Refit and tighten the plugs 2 6 NOTE The oil should be also changed when performing the seasonal main tenance Procedure 51 Changing Oil in the Front PTO Re...

Page 282: ...l as the lubricator 2 of the towbar from dirt Gun grease the same till fresh grease appears from gaps Procedure 54 Servicing the Engine Air Cleaner The procedure shall be performed after every 1000 hours of the engine operation as well as in case of lighting up of the pilot lamp of excessive clogging of the air filter To perform the servicing proceed as fol lows Remove the monocyclon 7 clean the s...

Page 283: ... the 0 02 detergent solution To wash the basic filter element immerse it into the solution for hours and then rinse it intensively in the same solution for 15 minutes Wash the BFE in clean water at 35 45 C and let it dry for 24 hours ATTENTION NEVER blow BFE through with exhaust gases NOR wash it in diesel fuel Clean the delivery pipe the inner sur face of the housing and the pan from dust and dir...

Page 284: ... for checking the free travel and play in the joints 1 of the steering link 4 Should there be any plays in the joints proceed as follows Remove the locking wire 3 Screw in the threaded plug 2 to elim inate the clearance in the articulated joint Lock the plug with wire 3 NOTE If it is impossible to eliminate the play in the joints disassemble the joint and replace the worn out parts ...

Page 285: ...ling washers and remove the draining pipeline 3 screw out bolts 2 which fix the injec tors and remove the injectors 5 send the injectors to a specialized workshop or your dealer for checking NOTE The injection pressure should be within 22 23 MPa The atomiza tion should be in the form of a mist without continuous jets and or drips Timing angles for engines Д 260 1 and Д 260 1S fitted with fuel pump...

Page 286: ...d send it to a workshop for repair Procedure 58 Washing the Engine Breathers Remove the cases of the breathers 1 Remove the breathers from their cases Wash the breathers in diesel fuel and blow them through with compressed air Reassemble the breathers and refit them Procedure 59 Flushing the Engine Cooling System Prepare a solution of sodium hydrox ide 50 60 g of sodium hydroxide per one litre of ...

Page 287: ... a specialized workshop Procedure 61 Adjusting the Gear Box Centrifugal Oil Filter The valve 2 maintains oil pressure on the GB hydraulic system to within 0 9 1 0 MPa for the GB 16Fx8R 0 9 1 1 MPa for the 24Fx12R If pressure drops below this limit adjust the valve by inserting additional shims 5 between the spring 3 and the plug 6 IMPORTANT If the pressure drops below 0 7 MPa stop the tractor and ...

Page 288: ...t the parking brake 3 Measure the distance В behind the tractor between two opposite points on the rim shoulder at the height of the wheel horizontal axes 4 Release the parking brake and push the tractor forward so that its wheels would turn through approximately 180 then measure the distance A in front of the FDA between the same measurement points as when measur ing the distance В The toe in is ...

Page 289: ...d them on the bracket The headlight is considered as cor rectly adjusted if the light spot centre line D D is at half distance from the reference surface to headlights centre line A A h 2 Peculiarities of adjustment of the built in headlights Place the tractor at the distance of 10 m from the screen to the headlight lenses Perform all the operations for marking out the screen as described above Th...

Page 290: ...and fine filters Remove and charge storage batteries then put them in store in dry well ventilated premises with temperature of 15 20 С Check the storage batter ies once a month and recharge them if required Lower the RHL linkage to its bottom position Slacken tension of the alternator and fan driving belts Cover the exhaust pipe and monocyc lon openings with a jacket Place the tractor onto stands...

Page 291: ...0 0 45 Injection angle setting to TDC degrees 22 1 16 1 or 15 1 or 6 1 Needle lift commencement pressure in the injection atomizer MPa kgf cm2 21 6 0 8 23 5 1 2 220 8 Tightening torques for basic threaded joints cylinder head fastening bolts main bearings bolts nuts to connecting rod bearing bolts flywheel fastening bolts counterweight fastening bolts injection fastening bolts crankshaft pulley bo...

Page 292: ...hecking the adjustment parameters as per items 1 7 should be performed with the forced disengagement of the feedback pneumatic adjuster i e the air pressure in the pneumatic adjuster shall be 0 8 1 0 kgf cm2 11 2а Adjusting parameters of the PP6M10P1f 3491 fuel pump to be verified on the bench Description Unit of measurement Value 1 Fuel delivery onset by geometry by plunger motion mm 3 5 0 05 2 R...

Page 293: ... skirt diameter mm Б large 06 0 04 0 110 05 0 07 0 110 С medium 04 0 02 0 110 07 0 09 0 110 М small 02 0 110 09 0 11 0 110 Choose the pistons connecting rods and piston pins of the same weight group in a set for the engine the difference of connecting rod weights assembled with pistons shall not exceed 30 g The crankshaft and crankpin necks and crankshaft bearing liners are manufactured in two nom...

Page 294: ...ston crown when fitted The oil scraper expander joint should not coincide with the ring joint Locate the ring joints equidistant around the circumference FITTING THE TIMING GEARS The timing gears should be fitted in accordance with the marks thereon Make the lettering on the intermediate gear 3 coincident with the corresponding marks on pinion 6 of the crankshaft and pinion 2 of the camshaft as we...

Page 295: ... Subtract the washer thickness 12 mm form the result obtained by measurement and find the gap between the washer and the axle shaft end face Screw out the bolt 4 remove the washer and fill in the gap with a package of shims Fit the washer and lock plate 3 Tighten the bolt with applying a torque of 500 550 N m Check the axle shaft rotation torque If it exceeds the limits stated above increase the n...

Page 296: ...mg kg 0 035 Grade С type 1 or 2 None Composite biological diesel fuel of the mark Б Р ХХ ДтЛ ХХ volumetric content of the biological component rape oil in the fuel to the Specification ТУ BY 500048572 001 2008 Diesel fuel ЕН 590 2004 with the sulphur content of not more than 350 mg kg 0 035 At the ambient temperature of minus 20ºС and above or minus 30ºС and above Diesel fuel Belarusian Standard С...

Page 297: ...Class 4 type 1 or 2 None None Diesel fuel ЕН 590 2004 with the sulphur content of not more than 350 mg kg 0 035 2 Oils Engine cranksha ft 1 In summer 18 0 0 18 250 Engine oil Lukoil Avant garde SAE 15W 40 Engine oils М 10ДМ М 10Г2К State Standard ГОСТ 8581 78 None Castrol Turbomax SAE 15W 40 Hessol Turbo Diesel SAE 15W 40 Essolube XD 3 Multigrate Shell Rimula TX Shell Rimula Plus Teboil Super NPD ...

Page 298: ...78 Engine oil М 10Г2к summer State Standard ГОСТ 8581 78 Engine oil М 8Г2к winter State Standard ГОСТ 8581 78 Engine oil the same as in the transmission housing Engine oil the same as in the transmission housing 2 5 0 1 to the level of the control plugs 1000 500 Transmis sion housing clutch GB and rear axle 1 Engine oil М 10Г2 State Standard ГОСТ 8581 78 summer Engine oil М 8Г2 State Standard ГОСТ...

Page 299: ...Т 23652 79 ТЭП 15М ТУ 38 401 58 305 2002 None HESSOL BECHEM HYPOID SAE 80W 90 API GL5 GL4 4 0 0 04 1000 or seasonal FDA housing portal planetary spur gear with a long beam 1 Transmissio n oil ТАп 15В State Standard ГОСТ 23652 79 Transmissio n oil ТАД 17и ТСп 15К State Standard ГОСТ 23652 79 ТЭП 15М ТУ 38 401 58 305 2002 None HESSOL BECHEM HYPOID SAE 80W 90 API GL5 GL4 3 9 0 04 1000 or seasonal HPS...

Page 300: ...Ап 15В State Standard ГОСТ 23652 79 Transmissio n oil ТАД 17и ТСп 15К ТСп 10 State Standard ГОСТ 23652 79 ТЭП 15М ТУ 38 401 58 305 2002 Engine oil М 10Г2 State Standard ГОСТ 8581 78 HESSOL BECHEM HYPOID SAE 80W 90 API GL5 GL4 3 2 0 2 1000 or seasonal HHL with hydraulic units 1 Year round 30 5 0 5 Seasonal The applicatio n seasonalit y regards the operation Hydraulic oil BECHEM Staroil 32 ТУ 903 20...

Page 301: ...HLP 32 ТУ 903 201 044 05 ТНК Hydraulic HLP 32 ТУ 236 915 052 08 Industrial oil ИГП 18 ТУ 38 10 1413 97 in winter МГЕ 46В ТУ 38 001 347 2000 in summer None None 13 5 0 35 1000 or seasonal 3 Greases Clutch release bearing 1 Смазка Litol 24 State Standard ГОСТ 21150 87 BECHEM LCP GM Solid oil С grease State Standard ГОСТ 4366 76 or solid oil Ж grease State Standard ГОСТ 1033 79 BECHEM LCP GM 0 02 0 0...

Page 302: ...dard ГОСТ 21150 87 BECHEM LCP GM None BECHEM LCP GM 0 05 0 003 250 RHL turning shaft bushing 6 2 Grease Litol 24 State Standard ГОСТ 21150 87 BECHEM LCP GM Solid oil C grease State Standard ГОСТ 4366 76 or solid oil Ж grease State Standard ГОСТ 1033 79 BECHEM LCP GM 0 02 0 001 500 4 Special fluids Reservoi r of the hydraulic actuator of the clutch and cylinders for the BELARU S 1523В 1 523В 3 trac...

Page 303: ...n Cooling system of the MMZ diesel engines with radiator 1 Dzerzhinsk Tosol ТС 40 low freezing coolant down to minus 40 С Dzerzhinsk Tosol ТС 65 down to minus 65 С Specification ТУ 2422 050 36732629 2003 ОЖ 40 low freezing coolant down to minus 40 С State Standard ГОСТ 28084 89 Sibur Premium low freezing coolant ОЖ 40 down to minus 40 С ОЖ 65 down to minus 65 С ТУ 2422 054 52470175 2006 ОЖ 40 cool...

Page 304: ...23 3 1523В 3 Appendices 293 Electric Wiring Diagram of the Tractor Wire colouring Г blue Ж yellow З green К red Кч brown Р pink С grey О orange Ф violet Ч black ЖЧ yellow black КЖ red yellow ЗЖ green yellow ОЧ orange black ...

Page 305: ...л воздуха Air pressure Авар давл возд Emergency air pressure Давл масла КПП GB oil pressure Уровень топлива Fuel level Фильтр масла ГСП ГСП oil filter Инд зар доп АКБ Additional storage battery charge indicator Давл масла ДВС Engine oil pressure t охл жидк ДВС Engine coolant temperature Авар давл масла Emergency oil pressure Авар t охл жидк Emergency coolant temperature 12 В 12 V Освещение Lightin...

Page 306: ... Designation Description K6 Starter solenoid switch KH1 Turn indicator flasher unit KТ1 Glow plug unit M1 Starter 24 V 5 5 kW M2 Heater fan M3 Electric washer M4 Pantograph type windscreen wiper M5 Windscreen wiper P1 Combined indicator P2 P3 Instrument cluster QS1 Remote battery disconnect switch 24 V R1 Additional resistor СД 3 50 Ω 5 W SA1 Road train sign switch SA2 Windscreen wiper and washer ...

Page 307: ... block 602606 ХХ 10 XS6 4 Terminal block 1 965640 1 XS7 1 XS7 2 Terminal block 602207 XS8 1 XS8 6X S8 8 XS8 9 Terminal block 605608 Designation Description XS8 7 Terminal block 610608 XS9 1 XS9 2 XS9 7 Terminal block 1 480673 0 АМР XS9 3 XS9 6 Terminal block 602209 XS10 1 Terminal block 1 0967240 1 XS12 1 XS12 3 Socket ШС32УК12Г МТ 7 XS12 2 Socket ШС32П12Г МТ 7 XS13 1 Terminal block 602213 XS15 1 ...

Page 308: ...BELARUS 1523 1523В 1523 3 1523В 3 Appendices 297 Electric Connection Diagram of the LD FDA and GB Reduction Gear Control Systems ...

Page 309: ...agnet 27 Electromagnet of the hydraulic distributor of the differential lock 28 Electromagnet of the hydraulic distributor of the Gearbox reduction gear 29 GB neutral sensor 30 Sensor of automatic control of the FDA drive 31 Reverse sensor 32 33 36 43 44 45 connecting blocks 34 Contactless sensor of the angle of turning of the front wheels of 13º for the DL 35 Contactless sensor of the angle of tu...

Page 310: ...ram of the Front PTO Control System 1 Switch of engagement disengagement of the front PTO 2 Two position switch of the front PTO 3 Front PTO signalling lamp 4 Front PTO engagement relay 5 Diode 6 Electromagnet of the hydraulic distributor of the front PTO 7 Connecting block ...

Page 311: ...BELARUS 1523 1523В 1523 3 1523В 3 Appendices 300 Electric Connection Diagram of the RHL with the Electronic Components Manufactured by the BOSCH Company ...

Page 312: ...BELARUS 1523 1523В 1523 3 1523В 3 Appendices 301 Electric Connection Diagram of the RHL with the Electronic Components Manufactured by the Izmeritel Plant ...