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5. Once the cover has been reassembled to the Series CRS separator and the bolts have been appropriately tightened, 

close the blowdown valve at the bottom of the separator and open the isolation valves to return the separator to 

normal operation.

Service Instructions - Accessories

The Series CRS separator may have optional accessories assembled at the factory, or by the installer at the job site. 

These components include a Bell & Gossett No. 98 Air Vent; a blowdown valve; or a skim valve. The factory installed 

components come pre-assembled with a leading industrial thread sealant, Loctite 567, and are tightened to 

appropriate levels. With that in mind, the following information should help to clarify questions regarding the 

adjustment, servicing, or field installation of those components when required.

 

 

 

 

 

 

 

Any field adjustment of factory installed components will break the original thread seal and could cause leakage. This 

will necessitate the removal, cleaning, and resealing of those parts per the instructions below. 

Should any adjustment or servicing of air vents, blowdown valves, skim valves, drain plugs, or other accessories be 

required, please take the following steps:

1. Completely remove the desired component from the Model CRS Separator.

2. Taking care not to damage any threads on the component or the separator, clean off all of the old thread sealant. 

Use a wire brush and gentle abrasion if necessary. Allow the valve and the component to dry. Note: If the component 

or valve appears to have been damaged, replace it.

3. Starting with the second thread of the NPT male component, apply a 360° bead of Loctite 567 thread 

sealant/lubricant as shown below.  Follow Loctite handling precautions as noted on the product labeling.

4. If Loctite 567 is unavailable, recommends RectorSeal No. 5 pipe thread sealant for all non-glycol based 

applications, or any PTFE thread sealing tape. Be sure to follow the manufacturer specific handling precautions and 

application instructions as noted on the product labeling.

5. Thread component into valve until it is finger tight.

6. Apply torque to the following specification:

CAUTION: Installation and maintenance must be performed by a qualified professional.  Service should not 

be performed on any valve in an active Hydronic loop.  Before attempting to make any required adjustments, 

properly isolate and drain the branch loops that require service and allow the valves to reach a safe handling 

temperature and zero pressure condition.  Use proper safety equipment including gloves, goggles, or similar 

tools to avoid contact with system fluids and common hazards.  Failure to follow these instructions could 

result in personal injury and property damage.

Component 

Separator Size 

Connection Size 

Torque

Skim Valve 

2” Through 12” 

1/2” NPT 

9.0 ft.-lbs  + 3.0 ft.-lbs. / -0

Blowdown Valve 

2” Through 6” 

1/2” NPT 

9.0 ft.-lbs  + 3.0 ft.-lbs. / -0

 

8” Through 12” 

1” NPT 

12.0 ft.-lbs  + 4.0 ft.-lbs. / -0

Air Vent 

2” Through 12” 

1/2” NPT 

9.0 ft.-lbs  + 3.0 ft.-lbs. / -0

Plug 

2” Through 12” 

1/2” NPT 

9.0 ft.-lbs  + 3.0 ft.-lbs. / -0

 

2” Through 12” 

1” NPT 

12.0 ft.-lbs  + 4.0 ft.-lbs. / -0

Summary of Contents for CRS Series

Page 1: ...Y IS INVOLVED FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN A SAFETY HAZARD Safety Message Level DANGER WARNING CAUTION ELECTRICAL HAZARD NOTICE Indication A hazardous situation which if not avoided will result in death or serious injury A hazardous situation which if not avoided will result in death or serious injury A hazardous situation which if not avoided will result in major or minor inju...

Page 2: ...al injury leakage and or property damage WARNING Read carefully the product installation operating and maintenance instructions Failure to follow the instructions and warnings in the manual may result in serious or fatal injury and or property damage and will void the product warranty This product must be installed by a qualified professional Follow all applicable local and state codes and regulat...

Page 3: ...N Installation and maintenance must be performed by a qualified professional Service should not be performed on any component in an active hydronic loop Before attempting to make any required adjust ments properly isolate and drain the branch loops that require service and allow the valves to reach a safe handling temperature and zero pressure condition Use proper safety equipment including gloves...

Page 4: ...ntinuous air removal In case the piping arrangement does not permit the installation of a single separator on the main additional separators should be installed on each loop or zone In this event only one expansion tank is required for the system Even with a No 98 air vent installed on the separator it is recommended that additional Bell Gossett air vents be installed on high points in the system ...

Page 5: ...rnal leakage or corrosion If found the tank must be replaced Failure to follow these instructions may result in serious personal injury or death and property damage 1 The system water contains air bubbles entrained air and dirt particles 2 Large air bubbles quickly rise to the top of the vessel and into the vent Micro bubbles coalesce and form larger bubbles Entrained air is pulled out of solution...

Page 6: ... medium and reinstall in the Series CRS separator Replace the cover head gasket with a new one and reinstall the cover making sure that the flange bolts are tightened The bolts should be torqued incrementally to 30 60 and then to 100 of the appropriate value shown on the table on the next page The bolts should be torqued in the sequential order of the appropriate pattern shown in Figure 4 WARNING ...

Page 7: ...valve and the component to dry Note If the component or valve appears to have been damaged replace it 3 Starting with the second thread of the NPT male component apply a 360 bead of Loctite 567 thread sealant lubricant as shown below Follow Loctite handling precautions as noted on the product labeling 4 If Loctite 567 is unavailable recommends RectorSeal No 5 pipe thread sealant for all non glycol...

Page 8: ...r maximum pressure resistance allow the Loctite 567 or RectorSeal No 5 thread sealant to cure for 24 hours PTFE tape typically does not require curing to achieve maximum pressure resistance Loctite and Loctite 567 are registered trademarks of Henkel AG Co RectorSeal No 5 is a registered trademark of RectorSeal Corporation NOTICE Over application of torque may cause damage to the Separator or acces...

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