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Wireless module

The wireless module is an optional module, to be coupled with the

ecocircXL circulators. When correctly configured, it generates a wire-

less network accessible by a mobile device, tablet or a personal com-

puter. See wireless module instructions manual for details.

5.2.11  Communication bus

The pump has a built-in RS-485 communication channel (terminals

15-16-17). See Figure 4 on page 8.
The pump can communicate with external BMS systems via Modbus or

BACnet protocol. For a complete description of the protocols, refer to

the advanced functions manual at www.bellgossett.com.

NOTICE:

When remote control is active, the set points and control modes are

managed only through communication channels and cannot be

changed via the user interface. The displayed quantity and unit of

measurement remain active on the user interface.

5.2.12  Automatic two-pump operation

Backup operation

Only the lead pump runs. The second pump starts in case of failure of

the lead pump.

Alternate operation

Only one pump runs at the time. The working time is switched every 24

hours so that workload is balanced between both pumps. The second

pump is started immediately in case of failure of the lead pump.

Parallel operation

Both pumps run simultaneously at the same set point. The lead pump

determines the behavior of the full system and is able to optimize the

performance. To guarantee the required performance with the mini-

mum power consumption, the lead pump starts or stops the lag (sec-

ond) pump to satisfy system requirement of flow and head.

6  System Setup and Operation

Precaution

CAUTION:

Always wear protective gloves when handling the pumps and

motor. When pumping hot liquids, the pump and its parts

may exceed 40°C (104°F).

NOTICE:

The pump must not run dry as this can result in the destruction of the

bearings. Fill the system correctly with liquid and vent the air before

first start-up.

NOTICE:

• Never operate the pump with discharge valve closed for longer

than a few seconds.

• Do not expose an idle pump to freezing conditions. Drain all liq-

uid that is inside the pump. Failure to do so can cause liquid to

freeze and damage the pump.

• The suction plus shut-off discharge pressure must not exceed the

pump pressure rating.

• Do not use the pump if cavitation occurs. Cavitation can damage

the internal components.

6.1  Configure the pump settings

Change the pump settings using one of the following methods:

• User interface

• Bus communication

• Wireless communication

6.1.1  Change the communication parameters

Change pump communication parameters. See 

User interface

 (page 8).

1.

Switch off the pump.

Wait until the power indicator light turns off.

2.

Switch on the pump.

3.

When the display shows COMM (COM), press the parameter but-

ton (3) to access the communication menu.

4.

Select one of the below parameters using the settings button (5).

• BAUD (BDR) = baud rate setup (available values 4.8 - 9.6 -

14.4 - 19.2 - 38.4 - 56.0 - 57.6 kbps)

• ADDR (ADD) = address setup (available address 1-255 for

Modbus 0÷127 for BACnet)

• MODU (MDL) = optional module setup (0 = no module; 1 =

Wireless module; 2 = RS-485 module)

5.

Press the parameter button to enter the submenu

6.

Edit the values using setting buttons.

7.

Press the parameter button to confirm and store the new values.

8.

Press mode button to exit the submenu.

9.

Repeat above procedure for each of the three parameters.

If no buttons are pressed for 10 seconds, then the pump exits the cur-

rent menu and continues start-up procedure. All the parameters that

are changed but not confirmed restore back to previous state.

6.1.2  Change the control mode

The pump can be controlled by a BMS (Building management system)

or other devices through the RS-485 communication port via Modbus

or BACnet protocol.
The following instructions are used when making the change on the

user interface. See 

User interface

 (page 8).

• Press the operating mode button (1).

• The operating modes are cyclically changed by the pressed but-

ton.

mode

mode

mode

mode

mode

mode

6.1.3  Change the set point

See 

User interface

 (page 8).

1.

Press one of the arrow setting buttons (5).
The display starts to blink.

2.

Change the value using the buttons (5).

3.

Wait 3 seconds to store and activate the new set point.
The display will stop blinking to confirm the change.

NOTICE:

If a check valve is installed on the system, ensure that the pump head is

sufficient to allow flow through the system.

6.1.4  Change the displayed unit of measurement

Power, Flow, Head and Speed parameters cyclically change by press-

ing the parameter button (3). In order to change the unit of measure-

ment, follow these steps:
1.

Press the button (3) to change the unit of measurement. See 

User

interface

 (page 8).

6  System Setup and Operation

10

ecocirc XL Installation, Operation, and Maintenance manual

Summary of Contents for ecocirc XL

Page 1: ...Installation Operation and Maintenance manual ecocirc XL ...

Page 2: ......

Page 3: ... connection 7 4 7 2 I O connections 8 4 7 3 Connection assignment 8 5 System Description 8 5 1 User interface 8 5 1 1 User interface locking unlocking 8 5 2 Functions 8 5 2 1 Control mode 8 5 2 2 Night set back mode 9 5 2 3 p T control 9 5 2 4 T Constant temperature control 9 5 2 5 p T control 9 5 2 6 T constant 9 5 2 7 External start stop 9 5 2 8 Analog Input 9 5 2 9 Signal relay 9 5 2 10 Externa...

Page 4: ... 8 5 Faults causes and remedies 12 9 Other Relevant Documentation or Manuals 13 9 1 Embedded Software and Driver Software License Agreement 13 Table of Contents 2 ecocirc XL Installation Operation and Maintenance manual ...

Page 5: ...th Part 15 of the FCC Rules Operation is sub ject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including inter ference that may cause undesirable operation This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are de...

Page 6: ...efficient electronically commutated permanent magnet motor The pump is designed for systems with variable flow rates to opti mize pump operation thus reducing energy consumption The pump can be set to any one of the multiple operating modes available with each designed for a specific application to achieve high performance and maximum energy savings A single pump can handle heating cooling and plu...

Page 7: ...e sensor for details see section 5 2 10 of this manual Temperature sensor for details see section 5 2 10 of this manual Wireless module RS 485 module 4 Installation Precautions WARNING Observe accident prevention regulations in force Use suitable equipment and protection Always refer to the local and or national regulations legislation and codes in force regarding the selection of the installation...

Page 8: ...es must be correctly sized Pipe work must not transmit any load or torque to pump flanges Be sure to minimize any pipe strain on the pump Support suction and discharge piping by the use of pipe hangers near the pump Line up the vertical and horizontal piping so that the bolt holes in the pump flanges match the bolt holes in the pipe flanges Do not attempt to spring the suction or discharge lines i...

Page 9: ...ting assembly from motor housing b pay attention to the magnetic hazard listed before A defective O ring must be replaced An O ring is already availa ble inside the package as spare part 4 Properly align and tighten the four hex head screws 2 that affix the motor to the pump body 4 according to the torque table giv en below in a criss cross pattern M6 90 in lb M8 170 in lb M10 340 in lb CAUTION Ch...

Page 10: ...ce diagram 1 Control mode button 2 Control mode indicators 3 Parameter button 4 Parameter indicators 5 Setting buttons 6 Numeric display 7 Power indicator 8 Status Fault indicator 9 Remote control indicator Hot Surface Burn hazard During the normal operation the pump surfa ces may be so hot that only the buttons should be touched to avoid burns 5 1 1 User interface locking unlocking The user inter...

Page 11: ...rential temperature of the pumped media For details refer to the advanced functions manual on www bellgos sett com 5 2 7 External start stop The pump can be started or stopped via an external dry contact or a relay that is connected to terminals 11 and 12 The pump unit is provid ed by default with the terminals 11 and 12 jumpered See Figure 4 on page 8 NOTICE The pump provides 5 VDC through the st...

Page 12: ...ation occurs Cavitation can damage the internal components 6 1 Configure the pump settings Change the pump settings using one of the following methods User interface Bus communication Wireless communication 6 1 1 Change the communication parameters Change pump communication parameters See User interface page 8 1 Switch off the pump Wait until the power indicator light turns off 2 Switch on the pum...

Page 13: ...tions manual on www bellgossett com 6 2 2 Activate automatic two pump operation Once the communication cable is connected configure only the lead pump The twin pump submenu for this configuration is available at each power on when the drive is displaying SING which stands for Single Pump The following procedure must be executed during the start up phase of the pump 1 Enter the two pump sub menu wh...

Page 14: ...utes and then power on If the problem persists contact local B G repre sentative A02 High temperature of the fluid Check water temperature value A03 Automatic speed reduction to prevent inverter over heating Check installation condi tions and rectify status of the system A05 Data memory corrupted Switch off the pump for 5 minutes and then power on If the problem persists contact local B G repre se...

Page 15: ...s in pump Clean the system Worn out bearing Contact local B G representative 9 Other Relevant Documentation or Manuals 9 1 Embedded Software and Driver Software License Agreement With the purchase of the product the terms and conditions of the li cense for the software embedded on the product are considered ac cepted For more information see license condition on www bellgos sett com 9 Other Releva...

Page 16: ...d farms In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise backed by a legacy of innovation For more information on how Xylem can help you go to xyleminc com Xylem Inc 8200 N Austin Avenue Morton Grove Illinois 60053 USA Tel 847 966 3700 Fax 847 965 8379 www bellgossett c...

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