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Table 2: Fault messages

Operating LEDs / Dis-

play

Cause

Solution

Power Off

Pump is not connected

or is incorrectly con-

nected

Check connection

Power failure

Check power supply

and circuit breaker

Status light  Orange

Alarm for system prob-

lem

Check the displayed

alarm code and find

cause from table 8.3.

Status light Red

Pump failure

Check the displayed

error code and find the

cause from table 8.2.

Remote Off

Remote communica-

tion is deactivated

If the communication

does not work, check

the connection and the

configuration parame-

ters for communication

on the external con-

troller.

8.3  Fault and error codes

Error code

Cause

Solution

E01

Internal communication lost

Restart the pump

2

E02

High motor current

Restart the pump

2

E03

DC Bus overvoltage

Indicates excessive

power through the

pump. Confirm system

setup, verify correct

position and opera-

tion of check valves.

E04

Motor stall

Restart the pump

2

E05

Data memory corrupted

Restart the pump

2

E06

Voltage supply out of operating

range

Check the electrical

system voltage and

wiring connection.

E07

Motor thermal protection trip

Check the presence of

foreign material

around impeller and

rotor that cause over-

load. Check installa-

tion conditions and

temperature of the

water and ambient air.

Wait until the motor is

cooled. If the error

persists try to restart

the pump

2

.

E08

Inverter thermal protection trip Check installation con-

ditions and ambient

air temperature.

E09

Hardware error

Restart the pump.

E10

Dry run

Check for system leak-

age or fill the system.

8.4  Alarm codes

Alarm code

Cause

Solution

A01

Fluid sensor malfunction

Switch off the pump for 5

minutes and then power

on.
If the problem persists,

contact local B&G repre-

sentative.

A02

High temperature of the

fluid

Check water temperature

value

A03

Automatic speed reduction

to prevent inverter over-

heating

Check installation condi-

tions and rectify status of

the system

A05

Data memory corrupted

Switch off the pump for 5

minutes and then power

on. If the problem persists,

contact local B&G repre-

sentative.

A06

External temperature

probe malfunction

Check the probe and the

connection to the pump

A07

External pressure sensor

malfunction

Check the sensor and the

connection to the pump

A12

2–pump communication

lost

If both pumps show the

A12 alarm, check the con-

nection between the

pumps. If one of the pump

is switched off or shows an-

other error code, check the

section 8.1 and 8.2 to find

the problem

A20

Internal alarm

Switch off the pump for 5

minutes and then power

on. If the problem persists,

contact local B&G repre-

sentative.

8.5  Faults, causes, and remedies

The pump does not start

Cause

Remedy

No power.

Check the power supply and ensure that

it is properly terminated to the pump

power.

Tripped circuit breaker or

ground-fault protection de-

vice or the circuit breaker.

Reset power supply circuit breaker and

determine cause for overload.

The pump starts but the thermal protection is triggered after a short

time

Cause

Remedy

Incorrect wiring size or circuit break-

er rating not suitable for motor cur-

rent.

Check and replace the compo-

nents as necessary.

Thermal overload protection due to

excessive input.

Check the pump working con-

ditions.

Missing a phase in the power supply. Verify continuity and ensure

proper wiring connections.

2

Switch off the pump for 5 minutes and then power on. If the problem persists, contact service.

8  Troubleshooting

12

ecocirc XL Installation, Operation, and Maintenance manual

Summary of Contents for ecocirc XL

Page 1: ...Installation Operation and Maintenance manual ecocirc XL ...

Page 2: ......

Page 3: ... connection 7 4 7 2 I O connections 8 4 7 3 Connection assignment 8 5 System Description 8 5 1 User interface 8 5 1 1 User interface locking unlocking 8 5 2 Functions 8 5 2 1 Control mode 8 5 2 2 Night set back mode 9 5 2 3 p T control 9 5 2 4 T Constant temperature control 9 5 2 5 p T control 9 5 2 6 T constant 9 5 2 7 External start stop 9 5 2 8 Analog Input 9 5 2 9 Signal relay 9 5 2 10 Externa...

Page 4: ... 8 5 Faults causes and remedies 12 9 Other Relevant Documentation or Manuals 13 9 1 Embedded Software and Driver Software License Agreement 13 Table of Contents 2 ecocirc XL Installation Operation and Maintenance manual ...

Page 5: ...th Part 15 of the FCC Rules Operation is sub ject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including inter ference that may cause undesirable operation This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are de...

Page 6: ...efficient electronically commutated permanent magnet motor The pump is designed for systems with variable flow rates to opti mize pump operation thus reducing energy consumption The pump can be set to any one of the multiple operating modes available with each designed for a specific application to achieve high performance and maximum energy savings A single pump can handle heating cooling and plu...

Page 7: ...e sensor for details see section 5 2 10 of this manual Temperature sensor for details see section 5 2 10 of this manual Wireless module RS 485 module 4 Installation Precautions WARNING Observe accident prevention regulations in force Use suitable equipment and protection Always refer to the local and or national regulations legislation and codes in force regarding the selection of the installation...

Page 8: ...es must be correctly sized Pipe work must not transmit any load or torque to pump flanges Be sure to minimize any pipe strain on the pump Support suction and discharge piping by the use of pipe hangers near the pump Line up the vertical and horizontal piping so that the bolt holes in the pump flanges match the bolt holes in the pipe flanges Do not attempt to spring the suction or discharge lines i...

Page 9: ...ting assembly from motor housing b pay attention to the magnetic hazard listed before A defective O ring must be replaced An O ring is already availa ble inside the package as spare part 4 Properly align and tighten the four hex head screws 2 that affix the motor to the pump body 4 according to the torque table giv en below in a criss cross pattern M6 90 in lb M8 170 in lb M10 340 in lb CAUTION Ch...

Page 10: ...ce diagram 1 Control mode button 2 Control mode indicators 3 Parameter button 4 Parameter indicators 5 Setting buttons 6 Numeric display 7 Power indicator 8 Status Fault indicator 9 Remote control indicator Hot Surface Burn hazard During the normal operation the pump surfa ces may be so hot that only the buttons should be touched to avoid burns 5 1 1 User interface locking unlocking The user inter...

Page 11: ...rential temperature of the pumped media For details refer to the advanced functions manual on www bellgos sett com 5 2 7 External start stop The pump can be started or stopped via an external dry contact or a relay that is connected to terminals 11 and 12 The pump unit is provid ed by default with the terminals 11 and 12 jumpered See Figure 4 on page 8 NOTICE The pump provides 5 VDC through the st...

Page 12: ...ation occurs Cavitation can damage the internal components 6 1 Configure the pump settings Change the pump settings using one of the following methods User interface Bus communication Wireless communication 6 1 1 Change the communication parameters Change pump communication parameters See User interface page 8 1 Switch off the pump Wait until the power indicator light turns off 2 Switch on the pum...

Page 13: ...tions manual on www bellgossett com 6 2 2 Activate automatic two pump operation Once the communication cable is connected configure only the lead pump The twin pump submenu for this configuration is available at each power on when the drive is displaying SING which stands for Single Pump The following procedure must be executed during the start up phase of the pump 1 Enter the two pump sub menu wh...

Page 14: ...utes and then power on If the problem persists contact local B G repre sentative A02 High temperature of the fluid Check water temperature value A03 Automatic speed reduction to prevent inverter over heating Check installation condi tions and rectify status of the system A05 Data memory corrupted Switch off the pump for 5 minutes and then power on If the problem persists contact local B G repre se...

Page 15: ...s in pump Clean the system Worn out bearing Contact local B G representative 9 Other Relevant Documentation or Manuals 9 1 Embedded Software and Driver Software License Agreement With the purchase of the product the terms and conditions of the li cense for the software embedded on the product are considered ac cepted For more information see license condition on www bellgos sett com 9 Other Releva...

Page 16: ...d farms In more than 150 countries we have strong long standing relationships with customers who know us for our powerful combination of leading product brands and applications expertise backed by a legacy of innovation For more information on how Xylem can help you go to xyleminc com Xylem Inc 8200 N Austin Avenue Morton Grove Illinois 60053 USA Tel 847 966 3700 Fax 847 965 8379 www bellgossett c...

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