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BOILERMA

TE 

2000

Electrical Supply requirements for BoilerMate

 2000 

with Switch

 

2.0  INSTALLATION

2.1 SITE REQUIREMENTS

The appliance is designed to be installed in an airing/cylinder cupboard and the 
relevant minimum dimensions are provided in section 1.2 Technical Data.

Because of the ease of installation we recommend that the cupboard construction 
is completed and painted before installation of the appliance.  The cupboard door 
can be fitted after installation.

If the unit needs to be stored prior to installation it should be stored upright in a 
dry environment and on a level base/floor.

Installation and maintenance access is needed to the front of the appliance and 
above the F & E cistern.  See Technical Data section for further details.  

The  minimum  dimensions  contained  in  section  1.2 Technical  Data  allow  for  the 
passage/connection  of  pipes  to  the  appliance  from  any  direction  as  long  as  the 
appliance  is  installed  on  the  installation  base  provided.  If  the  installation  base  is 
not used extra space may be needed to allow connection to the pipework and the 
whole of the base area should be continuously supported on a material which will 
not easily deteriorate if exposed to moisture.

The floor of the cupboard needs to be level and even and capable of supporting 
the weight of the appliance when full.  Details of the weight when full is provided 
in section 1.2 Technical Data.

The appliance is designed to operate as quietly as practicable.  However, some noise 
(from pumps etc) is inevitable in any heating system.  This will be most noticeable 
in cupboards formed on bulkheads, or at the mid span of a suspended floor.  In these 
cases the situation can be improved by placing the appliance on a suitable sound 
deadening material (i.e. carpet underlay or similar).

Cupboard  temperatures  will  normally  be  higher  than  in  a  conventional  system 
and the design of the cupboard and door will need to take this into account. No 
ventilation is normally required to the cupboard.

A  suitable  location  will  be  needed  for  the  separate  feed  and  expansion  cistern.  
This  will  often  be  at  high  level  in  the  cupboard  housing the BoilerMate 2000.  The 
dimensions and clearances are provided in section 1.2 Technical Data.  The location 
will need to provide a suitable route for the cold feed and expansion pipe as well 
as  the  open  safety  vent  pipe.   The  location  will  also  need  to  provide  a  suitable 
route and discharge position for the warning/overflow pipe and the ballvalve supply 
from the mains cold water system.

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An electrical supply must be available which is 
correctly earthed, polarized and in accordance 
with the latest edition of the IEE requirements 
for electrical Installations BS 7671.

The  electrical  mains  supply  needs  to  be 
230V/50Hz. 

Connection must be made using a double-pole 
linked  isolator  with  a  contact  separation  of 
3mm in both poles which is located within 1m 
of the appliance.  The supply must only serve 
the appliance.

The supply to the standard appliance shall be 
fused at 3 amp.

If  the ‘Switch’  electrical  emergency  backup 
is  being  provided,  the  minimum  breaking 
capacity  of  the  main  isolation  switch  and 
cable  sizes/lengths  at  230V  shall  follow  the 
recommendations in the table below.

Summary of Contents for Gledhill BoilerMate 2000 125

Page 1: ...MAINS PRESSURE HOT WATER SUPPLY SYSTEM INCORPORATING A THERMAL STORE ALL MODELS COMPLY WITH THE WATER HEATER MANUFACTURERS SPECIFICATION FOR INTEGRATED THERMAL STORES BOILERMATE 2000 BOILERMATE 2000 G...

Page 2: ...ity System audited by BSI Patents Pending TheGledhillGroup sfirstpriorityistogivea high quality service to our customers Quality is built into every Gledhill product and we hope you get satisfactory s...

Page 3: ...BoilerMate 2000 is not covered by section G3 of the current Building Regulations and is therefore not notifiable to Building Control The information in this manual is provided to assist generally in...

Page 4: ...The outlet temperature of the domestic hot water is maintained by a printed circuit board which controls the speed of the pump circulating the primary water from the store through the plate heat exch...

Page 5: ...e d o M 5 2 1 M B 5 4 1 M B 5 8 1 M B 0 1 2 M B 5 2 2 M B y t p m e t h g i e W g k 8 5 g k 1 6 g k 5 6 g k 6 7 g k 8 8 l l u f t h g i e W g k 3 7 1 g k 6 8 1 g k 5 1 2 g k 6 4 2 g k 8 7 2 p m u P W...

Page 6: ...ion cistern complete with ballvalve overflow fitting and cold feed open vent pipework assembly is supplied separately Optional Equipment A soft water model is available for areas where the hardness le...

Page 7: ...O I S N E M I D E C N A I L P P A l e d o M t h g i e H h t d i W h t p e D A B C 5 2 1 M B m m 0 4 1 1 m m 5 9 5 m m 5 9 5 5 4 1 M B m m 0 4 1 1 m m 5 9 5 m m 5 9 5 5 8 1 M B m m 0 5 3 1 m m 5 9 5 m...

Page 8: ...Page 8 1 0 DESIGN 1 2 TECHNICAL DATA...

Page 9: ...BOILERMATE 2000 1 2 TECHNICAL DATA AWAITING HOT WATER PERFORMANCE GRAPHS FOR EACH MODEL SIZE PERFORMANCE GRAPHS OF GRUNDFOS PUMPS 1 0 DESIGN GRUNDFOS 15 50 litres sec 6 litres sec GRUNDFOS 15 60 TO BE...

Page 10: ...optional extra are being used or if all taps are provided with flow regulators the flow regulator on the cold inlet should be removed No check valve or similar device should be fitted on the cold wat...

Page 11: ...ed fully in accordance with their recommendations This is particularly important in relation to use of push fit connections when using the optional flexible hose kits see 2 2 Installation Pipework con...

Page 12: ...vity circulation does not occur when the heating pump is not running To be certain of preventing this it is recommended that a check valve or valves are fitted on the vertical flow pipes Thewaterlevel...

Page 13: ...ework systems can be used in place of copper internally as long as the chosen system is recommended for use on domestic heating systems by the manufacturer and is installed fully in accordance with th...

Page 14: ...erMate 2000 and the boiler during dormant periods An automatic air vent will be required on the flow adjacent to the boiler and depending upon the pipe layout a manual air vent may also be required on...

Page 15: ...lockshield valves on the radiators If this is not done the performance of the BoilerMate will be adversely affected If heating of a single bathroom radiator or towel rail is required in summer then it...

Page 16: ...e system that has been installed If the primary pipework dips or the boiler is located above the BoilerMate a single F E cistern with a cold feed and open vent piped to the cistern should be used This...

Page 17: ...heating modes In the former only hot water pump and electric heating element are energized In the latter the heating system pump is also energized This means that the heating will be on permanently u...

Page 18: ...mperatures will normally be higher than in a conventional system and the design of the cupboard and door will need to take this into account No ventilationisnormallyrequiredtothecupboard A suitable lo...

Page 19: ...ecommended method is shown opposite Before installation the site requirements should be checked and confirmed as acceptable The plastic cover and protective wrapping should be removed from the applian...

Page 20: ...on fittings Connection E is blanked 15mm copper pipe Connection J is RC1 2 1 2 in BSPT internal A Safety open vent B Cold feed expansion C Primary flow from boiler D Primary return to boiler E Towel r...

Page 21: ...F E cistern and pipework site run by the installer to connect this to the appliance Obviously any pipework in the roof space and the feed and expansion cistern will need to be adequately insulated to...

Page 22: ...age 22 WIRING DIAGRAM STANDARD BOILERMATE 2000 APPLIANCE 2 0 INSTALLATION 2 2 INSTALLATION Y E K L B E U L B R B N W O R B Y G W O L L E Y N E E R G R D E R K L B K C A L B Y W O L L E Y H W E T I H W...

Page 23: ...from an earthing strap on the primary return to boiler pipe to the earth stud on the wiring panel 2 0 INSTALLATION Make the connections as shown opposite on the terminal strip provided The appliance...

Page 24: ...Frost Protection When frost protection is required for the whole house or where a base temperature is required during cold weather then a frost thermostat should be wired across plug in terminals 21 a...

Page 25: ...Page 25 BOILERMATE 2000 2 0 INSTALLATION 2 2 INSTALLATION WIRING DIAGRAM BOILERMATE2000 WITH SWITCH...

Page 26: ...e service slot provided in the base of appliance The recommendations contained under Electrical Connection Standard Appliance should be followed when connecting a remote clock room thermostat boiler e...

Page 27: ...n Check the water level in the feed and expansion cistern and adjust the ballvalve if necessary Check the whole of the primary heating and domestic hot and cold distribution systems for leaks It is es...

Page 28: ...MAXIMUM 2 Switch off heating on the clock programmer and room thermostat 3 Switch off hot water on the programmer if 2 channel clock is fitted 4 Check the jumper settings are correct These must all be...

Page 29: ...heating pump will run continuously This product is covered by the Benchmark scheme and a separate commissioning service log book is included with this product This must be completed during commissioni...

Page 30: ...T use a BoilerMate on a sealed primary i e closed system 13 DON T use pipe smaller than 28mm between the boiler and the BoilerMate when the boiler rating exceeds 20kW about 68 000 Btu h 14 DON T use d...

Page 31: ...ts specialist heating spares suppliers Help and advice is also available from the Technical Helpline on 01253 474401 However allcomponentsarereadilyaccessible and can be changed quickly and easily by...

Page 32: ...a l P p e w S 7 1 0 T G 4 6 6 5 0 E 0 1 B C A d r a o b l o r t n o c e c n a i l p p A k o l E 5 5 2 B X 8 5 1 9 3 E 1 1 r o s n e s e r o t S k o l E 9 4 1 T G 2 2 0 6 2 E 2 1 r o s n e s n r u t e...

Page 33: ...Page 33 BOILERMATE 2000 3 0 SERVICING...

Page 34: ...at the space heating and hot water load is not greater than the boiler output and that the BoilerMate 2000 model is suitable for the type of dwelling If all the above checks are satisfactory then it i...

Page 35: ...tric backup this should be switched on and operated in accordance with the instructions on the label fitted to the appliance until the installer manufacturer can attend When requesting a visit from th...

Page 36: ...s as in Option 4 for Taps Mixers APPENDIX A WATER SAVINGS OPTIONS FOR SHOWERS 4 FIXING OPTIONS FOR TAPS MIXERS 1 MK Range Combined Regulators Aerator for screwing onto Taps Mixers with internal or ext...

Page 37: ...d close to the appliance if required 0 5 0 P I M e d o C k c o t S 1 e p y t d l o f i n a M m o o r k a o l c e n o m o o r r e w o h s e t i u s n e e n o m o o r h t a b e n o r o t a l u g e r w o...

Page 38: ...ework in table 2 r e p p o c m m 5 1 n i h t g n e l e p i p t n e l a v i u q e m u m i x a M 1 e l b a T e r u s s e r p t e l n I r a b m e p i p f o h t n e l t n e l a v i u q e m u m i x a M m l...

Page 39: ...al connection of fittings to the manifold will need to suit the arrangements shown on page 35 Note 1 If it is proposed to fit chemical water treatment such as a water softener this should be fitted in...

Page 40: ...he contractors installers reasonable costs in removing and replacing any defective Open Vented Copper Cylinder or Tank with defective integral pipework as follows Gledhill Water Storage Ltd AMD AUGUST...

Page 41: ...ses owned or occupied by the Purchaser or in the possession of the Purchaser for the purposes of repossessing and recovering any such goods the property in which has remained in us under paragraph 2 a...

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