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3

BENDIX

®

 AD-IS

®

 AIR DRYER AND RESERVOIR 

SYSTEM OPERATION: GENERAL

   

 

(Refer to Figure 2.)

The AD-IS air dryer and reservoir systems are designed to 
receive compressed air from the vehicle air compressor, 
clean and dry the air, deliver air to the vehicle’s primary 
reservoir, secondary reservoir and accessories, and control 
the compressor/dryer charge cycle.

FIGURE 3 - BENDIX

® 

AD-IS

®

 AIR DRYER AND RESERVOIR SYSTEM PURGE CYCLE 

safety valve, heater and thermostat assembly, pressure 
protection valves, threaded air connections and the purge 
valve assembly. 

The removable purge valve assembly incorporates the 
purge valve mechanism and a turbocharger cut-off feature 
that is designed to prevent loss of engine “turbo” boost 
pressure during the purge cycle of the Bendix

® 

AD-IS

®

 air 

dryer and reservoir system. For ease of maintenance, all 
replaceable assemblies can be serviced without removal 
of the air dryer and reservoir system from its mounting on 
the vehicle.  Refer to 

Preventive Maintenance

 section.

DIAGRAM SHOWS ALL PRESSURE 

PROTECTION VALVES OPEN.

COMPRESSOR

GOVERNOR

DESICCANT 

BED

DELIVERY 

CHECK VALVE 

(CLOSED)

PRIMARY

PORT (PRI)

PURGE VALVE

(OPEN)

TURBO 

CUT-OFF 

VALVE

(CLOSED)

ENGINE 

TURBO

UNLOADER 

PORT 

SUPPLY 

PORT

PRIMARY

RESERVOIR

PRESSURE 

PROTECTION 

VALVES

AUXILIARY PORTS

(TO ACCESSORIES)

EXHAUST

SAFETY

VALVE

PURGE 

RESERVOIR 

DRAIN VALVE

SECONDARY

RESERVOIR

SECONDARY

PORT (SEC)

PURGE 

RESERVOIR

PURGE 

ORIFICE

OIL COALESCING FILTER 

(BENDIX

®

 AD-IS

®

 PURAGUARD

®

 

OIL COALESCING AIR DRYER)

A

D

C

B

PURGE 

CONTROL 

CHANNEL

Summary of Contents for AD-IS -

Page 1: ...and Reservoir Systems DESICCANT CARTRIDGE PURAGUARD OIL COALESCING SHOWN PURGE RESERVOIR 24 AUX1 AUXILIARY DELIVERY PORTS 4 GOVERNOR PRESSURE PROTECTION VALVES 4 HEATER THERMOSTAT SAFETY VALVE AIR DRY...

Page 2: ...in the other reservoir or a pressure loss in an air accessory Each of the pressure protection valves in the AD IS air dryer and reservoir systems may have different pressure settings These are factor...

Page 3: ...ure that is designed to prevent loss of engine turbo boost pressure during the purge cycle of the Bendix AD IS air dryer and reservoir system For ease of maintenance all replaceable assemblies can be...

Page 4: ...ompressor activating the purge cycle of the air dryer and reservoir The governor unloads the compressor by allowing air pressure to fill the line leading to the compressor unloader mechanism This susp...

Page 5: ...f temperature occurs in one day small amounts of water can temporarily accumulate in the air brake system due to condensation Under these conditions the presence of small amounts of moisture is normal...

Page 6: ...ch in the RUN position check for voltage to the heater and thermostat assembly using a voltmeter or test light Unplug the electrical connector at the air dryer and reservoir system and place the test...

Page 7: ...ll reservoir drain valves 2 Build up system pressure to governor cut out and note that the Bendix AD IS air dryer purges with an audible burst of air followed immediately by approximately 30 seconds o...

Page 8: ...8 FIGURE 7 SPLASH SHIELD BRACKET AND COVER EXPLODED VIEW SPLASH SHIELD BRACKET SPLASH SHIELD COVER LOCK TABS...

Page 9: ...ocation Note that a short puff of trapped air may vent from the safety valve port when removing the valve Install a T fitting into the port Using any adapters necessary reinstall the safety valve in o...

Page 10: ...ot use solvents 3 Inspect for physical damage to the bore and the check valve seat If the bore is damaged by scratches etc that would prevent delivery check valve from seating replace the AD IS air dr...

Page 11: ...governor cut out and allow a full minute for the normal dryer purge cycle to empty the purge reservoir Switch off the engine and fan the brakes so that the system pressure reaches governor cut in The...

Page 12: ...dryer not purging F Refer to Symptom 6 G Purge air exhaust time insufficient due to excessive system leakage G Refer to Symptom 1 3 Safety valve on air dryer popping off or exhausting air A Defective...

Page 13: ...eing expelled from air dryer purge valve exhaust may look like whitish liquid or paste or small beads A Faulty dryer cartridge A Replace the Bendix AD IS air dryer cartridge or AD IS air dryer B Exces...

Page 14: ...14 BW2234 2011 Bendix Commercial Vehicle Systems LLC a member of the Knorr Bremse Group 07 11 All Rights Reserved...

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