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FIGURE 6 - BENDIX

® 

AD-IS

®

 AIR DRYER AND RESERVOIR SYSTEM DELIVERY CHECK VALVE

GOVERNOR GASKET 

(SPECIAL GASKET,

SEE ASSEMBLY NOTE 6)

GOVERNOR

(NON-ADJUSTABLE, 

130 PSI CUT-OUT)

BOLTS

ADAPTER

LARGE 

O-RING

SPRING

CHECK VALVE 

BODY

SMALL 

O-RING

ROADSIDE INSPECTION

In the event of a roadside inspection the system behavior 
will be as follows:  When the system is charged to 
governor cut-out and then one reservoir drain valve is 
opened, initially both reservoir gauges will fall; however, 
the Bendix

®

 AD-IS

®  

air dryer primary and secondary 

pressure protection valves will close at pressures above 
70 psi, protecting the remaining brake circuit from further 
loss of pressure.

TEMPORARY AIR DRYER AND RESERVOIR 
SYSTEM BYPASS

To temporarily bypass the air dryer, follow these procedures:

Adhere to the General Safety Guidelines outlined 
elsewhere in this document.

Make sure that all residual pressure has been released and 
the air dryer purge reservoir has been drained to 0 psi, 
then remove the air supply line from the compressor to the 
inlet port (1/IN).  Remove the safety valve from the Bendix

 

AD-IS air dryer (see Figure 1 for location).  Note that a short 
puff of trapped air may vent from the safety valve port when 
removing the valve.  Install a T-fi tting into the port.  Using 
any adapters necessary, reinstall the safety valve in one of 
the branches of the T-fi tting.  Using any adapters necessary, 
install the air supply line into the remaining T-fi tting port.  

After testing the T-fi tting for any air leakage—by using a 
soap solution after charging to system cut-out pressure (a 
1” bubble in 10 seconds is acceptable)—the vehicle may 
be returned to temporary service.

Note:  This is a temporary bypass of the air dryer.  Full 
repair of the unit must be carried out at the earliest 
opportunity.

  With the air dryer removed from the system, 

contaminants will be entering the air brake system:  
reservoirs will need to be manually drained daily until the 
repairs are completed.  At the end of each working day, 
park the vehicle and slowly drain pressure through the 
drain valves—leave open to the atmosphere—for several 
hours, if possible.  When repairs are carried out, be sure 
to check that all reservoirs (including the air dryer purge 
reservoir) are emptied of all contaminants.

If, after bypassing the air dryer and reservoir system, the 
system pressure still does not build, use the following 
procedure to remove, clean, and reinstall the delivery 
check valve. 

Summary of Contents for AD-IS -

Page 1: ...and Reservoir Systems DESICCANT CARTRIDGE PURAGUARD OIL COALESCING SHOWN PURGE RESERVOIR 24 AUX1 AUXILIARY DELIVERY PORTS 4 GOVERNOR PRESSURE PROTECTION VALVES 4 HEATER THERMOSTAT SAFETY VALVE AIR DRY...

Page 2: ...in the other reservoir or a pressure loss in an air accessory Each of the pressure protection valves in the AD IS air dryer and reservoir systems may have different pressure settings These are factor...

Page 3: ...ure that is designed to prevent loss of engine turbo boost pressure during the purge cycle of the Bendix AD IS air dryer and reservoir system For ease of maintenance all replaceable assemblies can be...

Page 4: ...ompressor activating the purge cycle of the air dryer and reservoir The governor unloads the compressor by allowing air pressure to fill the line leading to the compressor unloader mechanism This susp...

Page 5: ...f temperature occurs in one day small amounts of water can temporarily accumulate in the air brake system due to condensation Under these conditions the presence of small amounts of moisture is normal...

Page 6: ...ch in the RUN position check for voltage to the heater and thermostat assembly using a voltmeter or test light Unplug the electrical connector at the air dryer and reservoir system and place the test...

Page 7: ...ll reservoir drain valves 2 Build up system pressure to governor cut out and note that the Bendix AD IS air dryer purges with an audible burst of air followed immediately by approximately 30 seconds o...

Page 8: ...8 FIGURE 7 SPLASH SHIELD BRACKET AND COVER EXPLODED VIEW SPLASH SHIELD BRACKET SPLASH SHIELD COVER LOCK TABS...

Page 9: ...ocation Note that a short puff of trapped air may vent from the safety valve port when removing the valve Install a T fitting into the port Using any adapters necessary reinstall the safety valve in o...

Page 10: ...ot use solvents 3 Inspect for physical damage to the bore and the check valve seat If the bore is damaged by scratches etc that would prevent delivery check valve from seating replace the AD IS air dr...

Page 11: ...governor cut out and allow a full minute for the normal dryer purge cycle to empty the purge reservoir Switch off the engine and fan the brakes so that the system pressure reaches governor cut in The...

Page 12: ...dryer not purging F Refer to Symptom 6 G Purge air exhaust time insufficient due to excessive system leakage G Refer to Symptom 1 3 Safety valve on air dryer popping off or exhausting air A Defective...

Page 13: ...eing expelled from air dryer purge valve exhaust may look like whitish liquid or paste or small beads A Faulty dryer cartridge A Replace the Bendix AD IS air dryer cartridge or AD IS air dryer B Exces...

Page 14: ...14 BW2234 2011 Bendix Commercial Vehicle Systems LLC a member of the Knorr Bremse Group 07 11 All Rights Reserved...

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