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After exiting the end cover, the air flows into the desiccant
cartridge where an oil separator, located between the outer
and inner shells of the cartridge, removes water in liquid
form as well as liquid oil and solid contaminants.

After exiting the oil separator, air enters the space between
the desiccant drying bed and the outer cartridge shell and
flows down through the column of desiccant. Flowing through
the desiccant column, air becomes progressively dryer as
water vapor adheres to the desiccant material in a process
known as “ADSORPTION.” Using the adsorption process,
the desiccant cartridge typically removes 95% of the water
vapor from the pressurized air.

Dry air exits the bottom of the desiccant cartridge through
its center opening and returns to the air dryer body
assembly. As air flows through the supply cavity it is also
conducted, via internal passages, to the non-serviceable
purge control mechanism contained in the body. The purge
control mechanism (not shown) is able to monitor supply
air pressure. The air then flows through the delivery check
valve assembly and out the delivery port to the first (supply)
reservoir of the air system. As air moves past the delivery
check valve, on its way to the delivery port, it is also
conducted to the purge control mechanism. The purge
control mechanism is able to monitor air brake system
pressure as well as supply air pressure.

FIGURE 2 - AD-SP

 AIR DRYER SYSTEM DRAWING WITH EXTERIOR AND TOP VIEW OF SC-PR

 VALVE.

FRONT AXLE

AD-SP

AIR

DRYER

COMPRESSOR

GOVERNOR

REAR AXLE

SUPPLY

SC-PR

VALVE

DELIVERY PORT

(TO FRONT SERVICE

RESERVOIR)

EMBOSSED PORT

IDENTIFICATION “2 DEL”

EMBOSSED PORT

IDENTIFICATION

“1 SUP”

SUPPLY PORT

(FROM SUPPLY

RESERVOIR)

OPERATION

GENERAL

The AD-SP

 air dryer alternates between two operational

modes or “cycles” during operation: the Charge Cycle and
the Purge Cycle. The following description of operation is
separated into these “cycles” of operation.

CHARGE CYCLE 

(refer to Figure 3)

When the compressor is loaded (compressing air)
compressed air, along with oil, oil vapor, water and water
vapor flows through the compressor discharge line to the
supply port of the air dryer body.

Air entering the supply port immediately encounters the
“turbo cut-off” valve. With no air pressure in the control port,
the turbo cut-off piston moves the valve away from its seat
in the body allowing the supply air to enter the body. As air
travels through the end cover assembly, its direction of flow
changes several times, reducing the temperature, causing
contaminants to condense and drop to the bottom or sump
of the air dryer body.

Summary of Contents for AD-SP

Page 1: ...unction of the AD SP System Purge Air Dryer is to collect and remove air system contaminants in solid liquid and vapor form before they enter the brake system It provides clean dry air to the componen...

Page 2: ...ck valve on its way to the delivery port it is also conducted to the purge control mechanism The purge control mechanism is able to monitor air brake system pressure as well as supply air pressure FIG...

Page 3: ...SOR PURGE RELIEF VALVE FRONT RESERVOIR SC PR VALVE REAR RESERVOIR ENGINE TURBO EXHAUST PORT SUPPLY PORT PURGE ORIFICE The air dryer will remain in the charge cycle until the air brake system pressure...

Page 4: ...cut off valve piston to move and close With the turbo cut off valve piston seated closed position air in the discharge line and AD SP air dryer inlet port is prevented from entering the air dryer PUR...

Page 5: ...valve and a pressure protection valve in a single assembly Its primary use is in conjunction with the Bendix AD SP air dryer and is installed in the front axle secondary service reservoir in place of...

Page 6: ...warranty policy before performing any intrusive maintenance procedures An extended warranty may be voided if intrusive maintenance is performed during this period Because no two vehicles operate under...

Page 7: ...ith a plug installed in the delivery port 0 psi in the control port and 120 psi applied to the supply port apply a soap solution to the purge exhaust port If leakage exceeds a 1 bubble in 5 seconds re...

Page 8: ...COVER RETAINING RING HEATER THERMOSTAT ASSEMBLY CONNECTOR RETAINING RING RETAINING RING CAP PISTON O RINGS CONTROL PORT 5 Check the operation of the heater and thermostat assembly in the body during...

Page 9: ...t a hose or line containing pressure it may whip Never remove a component or plug unless you are certain all system pressure has been depleted 8 Use only genuine Bendix replacement parts components an...

Page 10: ...r of the body 2 Using a clean rag wipe the body bores clean 3 Inspect for physical damage to the body casting broken and or missing parts 4 Inspect the interior and exterior of the body for severe cor...

Page 11: ...ntified during disassembly If the fittings were removed from the body use a thread sealant making certain none enters the body during re installation 3 Apply a dielectric grease on the heater and ther...

Page 12: ...temsLLC VEHICLE PREPARATION 1 Park the vehicle on a level surface and prevent movement by means other than the brakes 2 Locate the front axle service secondary reservoir in preparation for installing...

Page 13: ...2 13 UNC bolt must be between 1 8 below to 1 4 above the surface of theAD SP air dryer mounting bracket surface when fully installed and tightened to 50 pound feet Damage to the dryer body will result...

Page 14: ...e 13 CONNECTING THE AIR LINES Important General Instructions The instructions that follow apply to all installations of the AD SP air dryer regardless of whether the AD SP air dryer is replacing an ex...

Page 15: ...ion of the supply and front axle secondary reservoir air pressure to purge or dry the desiccant material During the Purge cycle an approximately 8 14 psi drop in air pressure will be noted on the fron...

Page 16: ...ssive system leakage IMPORTANT Note whether air pressure loss is shown on dash gauge s Pressure loss shown on gauges is caused by service brake system or component leakage Pressure loss NOT SHOWN on g...

Page 17: ...n either test repair or replace governor 4 Test compressor unloader leakage Drain all air pressure from system and remove the governor from the compressor Temporarily plug the governor unloader port o...

Page 18: ...AD SP air dryer F High air usage Vehicle application 2 Water and or Oil in Supply or Service Reservoir A Improper discharge line length or improper line material Maximum air dryer inlet temperature i...

Page 19: ...e operation the air compressor must remain unloaded for a minimum of 30 seconds This minimum purge time is required to ensure complete regeneration of the desiccant material If the purge time is consi...

Page 20: ...ine fittings gaskets filter bodies etc Repair inlet components as needed Note Dirt ingestion will damage compressor and is not covered under warranty If you found excessive oil present in the service...

Page 21: ...ion C Governor malfunction D Air flow to the supply reservoir restricted E Excessive pressure pulsations from compressor Typical single cylinder type A Air dryers remove water and oil from the air bra...

Page 22: ...necessary E Check operation of AD SP air dryer heater and thermostat Repair or replace as necessary F Check operation and repair or replace as necessary CAUSE REMEDY 6 Unable to build air system press...

Page 23: ...creasing the discharge line volume This can be accomplished by adding an additional four feet of discharge line or adding a 90 cubic inch reservoir between the compressor and the AD SP air dryer A Fau...

Page 24: ...ction loggers concrete mixer dump truck fire truck e g Line haul single trailer w o air suspension air over hydraulic brakes e g Line haul single trailer with air suspension school bus e g City transi...

Page 25: ...only encountered complaints CONVENTIONAL SUPPLY SYSTEM INTEGRAL PURGE AIR DRYER HOLSET TYPE E QE COMPRESSOR WITH ECON VALVE FRONT REAR DASH GAUGE STANDARD SINGLE CHECK VALVE LOW PRESSURE INDICATOR SUP...

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Page 28: ...28 BW1777 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 10 2004 Printed in U S A...

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