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6.  Once the gear is removed, thoroughly clean the gear 

and inspect it for any physical damage. 

See Figure 6. 

Figure 6 – Clean and Inspect the Gear

7.  Secure the remanufactured compressor with the 

crankshaft oriented upward, and carefully place the 

salvaged drive gear on the crankshaft ensuring it is 

square. 

See Figure 7. 

Figure 7 – Place the Drive Gear on the Crankshaft

8.  Replace the lock nut and hand tighten counter-clockwise 

(this is a left-hand threaded lock nut). 

See Figure 8. 

Figure 8 – Replace the Lock Nut

9.  Once the lock nut is

 snug, use a torque 

wrench to secure the lock nut to 165-200 ft-lbs  

(220-280 N•m). Ensure the crankshaft is secure while 

torquing the lock nut. 

See Figure 9.

Figure 9 – Secure the Lock Nut

10. 

Reinstall the compressor – and any fittings that were 

removed – per the engine manufacturer's specifications.

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