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6

ANTILOCK RE-APPLY

If the antilock controller senses that wheel speed has
increased sufficiently to require reapplication of braking
pressure, it de-energizes the supply and exhaust solenoids.
With both solenoids de-energized, the modulator re-applies
air to the brakes in the same manner it did during a non-
antilock application.

PREVENTIVE MAINTENANCE

GENERAL

Perform the tests and inspections presented at the
prescribed intervals. If the modulator fails to function as
described, or leakage is excessive, it should be replaced
with a new or genuine Bendix remanufactured unit, available
at any authorized parts outlet.

EVERY 3 MONTHS, 25,000 MILES OR 900
OPERATING HOURS

1. Remove any accumulated contaminates and visually

inspect the exterior for excessive corrosion and physical
damage.

2. Inspect all air lines and wire harnesses connected to

the modulator for signs of wear or physical damage.
Replace as necessary.

3. Test air line fittings for excessive leakage and tighten or

replace as necessary.

4. Perform the ROUTINE OPERATION AND LEAKAGE

TESTING described in this manual.

OPERATION & LEAKAGE TESTS

LEAKAGE TESTING

1. Park the vehicle on a level surface and block or chock

the wheels. Release the parking brakes and build the
air system to full pressure.

2. Turn the engine OFF and make 4 or 5 brake applications

and note that the service brakes apply and release
promptly.

3. Build system pressure to governor cut-out and turn the

engine OFF.

4. Make and hold a full service brake application.
A. Apply a soap solution to the exhaust port of the modu-

lator. Leakage should not exceed a 1" bubble in less
than 3 seconds. If leakage exceeds the specified maxi-
mum, replace the modulator.

B. Apply a soap solution around the solenoid assembly

(top and bottom). Leakage should not exceed a 1" bubble
in less than 3 seconds. If leakage exceeds the speci-
fied maximum, tighten the solenoid cap screws and
re-test. If the leakage remains excessive after re-test-
ing, replace the modulator.

FIGURE 7 - 

M-21

, M-22

 MODULATOR ANTILOCK EXHAUST OF BRAKES

BRAKE VALVE

SPRING

SUPPLY

DIAPHRAGM

SUPPLY

SOLENOID

SPRING

EXHAUST

DIAPHRAGM

EXHAUST

SOLENOID

BRAKE

CHAMBER

EXHAUST PORT

Summary of Contents for M-21

Page 1: ...f individual wheel control applications the modulator is always the last control valve through which air passes on its way to the service brake actuator and a solenoid assembly which contains one norm...

Page 2: ...21 OR M 22 MODULATOR TO ANTILOCK CONTROLLER TO ANTILOCK CONTROLLER TO ANTILOCK CONTROLLER TO ANTILOCK CONTROLLER They are as follows Identification Air Line Connection 1 Supply incoming air from foot...

Page 3: ...SUPPLY DIAPHRAGM SUPPLY SOLENOID SPRING EXHAUST DIAPHRAGM EXHAUST SOLENOID BRAKE CHAMBER EXHAUST PORT FIGURE 4 M 21 M 22 MODULATOR NON ANTILOCK APPLICATION HELD POSITION BRAKE VALVE SPRING SUPPLY DIA...

Page 4: ...lifts the exhaust diaphragm from its seat Returning air flows past the open exhaust and out the modulator exhaust port Air will also flow past the open supply diaphragm and back to the application de...

Page 5: ...creased The modulator can enter the antilock hold or re apply mode from the antilock exhaust mode ANTILOCK HOLD The antilock controller will place the modulator in the hold position when it senses tha...

Page 6: ...ten or replace as necessary 4 Perform the ROUTINE OPERATION AND LEAKAGE TESTING described in this manual OPERATION LEAKAGE TESTS LEAKAGE TESTING 1 Park the vehicle on a level surface and block or choc...

Page 7: ...OURCE Read 3 5 to 5 OHMS B EXHAUST to SOURCE Read 3 5 to 5 OHMS C EXHAUST to HOLD Read 7 to 10 OHMS D Individually test the resistance of each pin to vehicle ground and note there is NO CONTINUITY If...

Page 8: ...ITION BRAKE VALVE SPRING SUPPLY DIAPHRAGM FIGURE 9 M 21 M 22 MODULATOR CONNECTOR VIEW M 21 MODULATOR M 22 MODULATOR CONNECTOR HOLD EXHAUST SOURCE EXHAUST HOLD SOURCE CONNECTOR SUPPLY SOLENOID SPRING E...

Page 9: ...rized air systems make certain to drain the air pressure from all reservoirs before beginning ANY work on the vehicle If the vehicle is equipped with an AD IS air dryer system or a dryer reservoir mod...

Page 10: ...10...

Page 11: ...11...

Page 12: ...12 BW1664 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 6 2004 Printed in U S A...

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