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9

TROUBLESHOOTING INFORMATION

PREPARATION FOR TESTING

All trailer antilock testing should be performed with a tractor
connected to the trailer.

1. Connect the tractor to the trailer and build up the air

system, on both the tractor and trailer, to governor cut
out pressure.

2. Park the combination on a level surface. Apply the tractor

parking brakes then 

release the trailer parking brakes

only

 and turn off the engine.

NOTE:

 Some tractors may not have the ability to release

the trailer brakes while the tractor parking brakes remain
applied.  In this event, chock all wheels, build the tractor
and trailer system to governor cut out and turn off the
engine without applying the parking brakes.

TROUBLESHOOTING

GENERAL

While the EC-12

 controller diagnostic display locates a

specific problem area, it is still necessary to confirm whether
the problem resides in the component itself or the wiring.
Basically the troubleshooting procedure that follows is

devoted to narrowing the problem to either the wiring or a
specific antilock component.  It should be noted that ALL
TROUBLESHOOTING BEGINS BY OBSERVING THE
ANTILOCK STATUS LAMP ON THE TRAILER WHILE
PERFORMING THE "INITIAL START-UP PROCEDURE" and
following the directions contained in the procedure.

Be sure to record a failure before resetting the system. Reset
by holding a magnet (capable of picking up 3 ounces) over
the reset location on the diagnostic window. If the LED(s) do
not clear during a reset, check all wiring and hardware per
the troubleshooting chart (BWS 1082). During a reset, all
LEDs will illuminate until the magnet is removed.

IMPORTANT - TROUBLESHOOTING TIPS

1. Record all findings and the action taken during the

troubleshooting process.  The record sheet should be
filed in the trailer maintenance folder for future reference
and comparison.

2. No voltage or resistance tests are performed into the

EC-12

 controller.  All voltage and resistance tests are

performed by beginning at the wire harness half of the
connector and moving AWAY from the EC-12

 control-

ler toward an antilock system component (modulator,
wheel speed sensor, etc.)

NOTHING ON

GO TO

SECTION IV

GO TO
SECTION IV

NOT ON

GO

TO SECTION IV

ONE OR BOTH ON

GO TO SECTION VIA

ON

GO TO

SECTION V

DIAGNOSTIC DISPLAY

QUICK REFERENCE

This index is presented for the benefit of personnel experienced in troubleshooting Bendix

®

 MC-12

 trailer antilock

system.  It provides a quick reference to specific sections that provide testing procedures and values.

Summary of Contents for MC-12 MODULATOR CONTROLLER ASSY

Page 1: ...pin A and optionally pin B from the auxiliary terminal blue wire of the trailer s 7 pin connector DESCRIPTION The Bendix MC 12 modulator trailer antilock system is designed to improve vehicle stabilit...

Page 2: ...ht 14 16 14 16 14 16 10 11 N P Wheel Speed Sensor 16 18 16 18 16 18 12 13 M L Wheel Speed Sensor 16 18 16 18 16 18 Antilock Connector Pin B is an option and is used to provide constant power to the MC...

Page 3: ...s on and remains on when the trailer brakes are actuated a system problem has occurred The EC 12 controller contains a diagnostic window which FIGURE 3 SPEED SENSOR VOLTAGE CYCLE OUTPUT PEAK TO PEAK P...

Page 4: ...lock system to alter the service brake application When activated shuttles within the solenoids alter the application and exhaust of control air pressure The supply solenoidcloses preventingcontrollin...

Page 5: ...ACTIVATED EXHAUST SUPPLY EXHAUST SOLENOID CONTROL DOUBLE CHECK TRAILER CONTROL BRAKE VALVE DELIVERY PISTON SUPPLY SOLENOID SERVICE BRAKE CHAMBER DELIVERY PISTON EXHAUST SUPPLY EXHAUST SOLENOID CONTRO...

Page 6: ...injury resulting from contact with moving rotating leaking heated or electrically charged components 3 Do not attempt to install remove disassemble or assemble a component until you have read and tho...

Page 7: ...ve the EC 12 controller 1 from the M 12 modulator by removing the controller s four mounting bolts 2 Lift the controller off the M 12 modulator and detach the wire harness from the base of the control...

Page 8: ...controller onto the solenoid assembly and secure with the four 1 2 bolts and lock washers Torque to 30 60 in Ibs OPERATIONAL AND LEAKAGE TEST 1 Chock wheels Fully charge air brake system and adjust br...

Page 9: ...HE TRAILER WHILE PERFORMINGTHE INITIALSTART UPPROCEDURE and following the directions contained in the procedure Be sure to record a failure before resetting the system Reset by holding a magnet capabl...

Page 10: ...DTO TRACTOR TURNIGNITIONON APPLY TRAILERSERVICEBRAKESAND OBSERVESTATUSLAMPMOUNTED ONTRAILER NO DID STATUS LAMP ILLUMINATE GO TO SECTION I STATUS LAMP TESTING ARE STOP LAMPS ILLUMINATED YES TEST FOR PO...

Page 11: ...RDER PRESENTED AND AFTER REPLACING OR TESTING EACH COMPONENT TEST THE STATUS LAMP OPERATION 1 CHANGE TRAILER STATUS LAMP BULB 2 CHECK TRAILER STATUS LAMP WIRING GROUND 3 CHECK CONTINUITY OF WARNING WI...

Page 12: ...NO ARE ANY RED LED s ILLUMINATED YES NO YES GOTOSECTIONIV TESTINGFORPOWER TOTHEEC 12 CONTROLLER NOTE AND RECORD THE CONDITION OF ALL RED LEDS GO TO SECTION III INSPECTION FOR ILLUMINATED LEDS RED LEDs...

Page 13: ...S1 OR SNS2 LED ILLUMINATED IS RED MOD LED ILLUMINATED YES NO TESTING MOD LED IFANYOTHERREDLEDs AREILLUMINATED REPLACETHEEC 12 CONTROLLERANDREPEAT THE INITIALSTART UP PROCEDURE GO TO SECTION V TESTING...

Page 14: ...URE YES NO MAGNET HERE PERFORMAMAGNETICRESETBY PASSINGAMAGNETOVERTHE RESET INEC 12 CONTROLLER DIAGNOSTICWINDOWTHEN REMOVEMAGNET TURNIGNITIONOFF DONOTAPPLYBRAKES RECONNECTWIREHARNESSTOEC 12 CONTROLLER...

Page 15: ...RETURNED TOTHISSTEP TWICE REPLACETHE EC 12 CONTROLLER REPLACEEC 12 CONTROLLER NO GO TO SECTION III INSPECTION FOR ILLUMINATEDLEDS AND RETEST IFFAILUREPERSISTS REPLACETHEEC 12 CONTROLLER WHITE BLACK WH...

Page 16: ...N P RESISTANCE FORBENDIX WS 20 SPEEDSENSORSHOULDBEBETWEEN1500 2500 OHMS REFERTOVEHICLEMAINTENANCEMANUALIFOTHERTHANTHE WS 20 SPEEDSENSORISINUSE IFRESISTANCE NOTCORRECT DISCONNECTCONNECTORATSPEEDSENSOR...

Page 17: ...INSPEC TION FOR ILLUMINATED LED s SAME LED s ILLUMINATED NO YES RECONNECTCONNECTORATSPEED SENSORANDEC 12 CONTROLLER PASSMAGNETOVER RESET ONEC 12 CONTROLLER REMOVEMAGNETAND OBSERVELEDs IGNITIONOFFSERV...

Page 18: ...PWR LED green EC 12 Controller Power TRAILER MOUNTED STATUS LAMP POWER FROM STOPLIGHTS GROUND 7PIN TRAILER ELECTRICAL CONNECTOR CONSTANT POWER FROM TRACTOR IGNITION OPTIONAL CONNECTION GROUND A B C D...

Page 19: ...19 NOTES REFERENCES...

Page 20: ...BW1667 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 4 2004 Printed in U S A...

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