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3

8. Use only genuine Bendix

®

 replacement parts,

components and kits. Replacement hardware,
tubing, hose, fittings, etc. must be of equivalent
size, type and strength as original equipment and
be designed specifically for such applications and
systems.

9. Components with stripped threads or damaged

parts should be replaced rather than repaired.  Do
not attempt repairs requiring machining or welding
unless specifically stated and approved by the
vehicle and component manufacturer.

10. Prior to returning the vehicle to service, make

certain all components and systems are restored to
their proper operating condition.

PREVENTIVE MAINTENANCE

Important:

 Review the Bendix Warranty Policy before

performing any intrusive maintenance procedures. A warranty
may be voided if intrusive maintenance is performed during
the warranty period.

No two vehicles operate under identical conditions, as a
result, maintenance intervals may vary. Experience is a
valuable guide in determining the best maintenance interval
for air brake system components. At a minimum, the VM-3

manifold should be inspected every year or 3600 operating
hours, whichever comes first, for proper operation. Should
the VM-3

 manifold not meet the elements of the operational

tests noted in this document, further investigation and service
of the valve may be required.

SERVICE CHECKS

OPERATING AND LEAKAGE CHECKS

1. Start engine and charge both sides of dual system.
2. Stop engine, drain the front brake reservoir and disconnect

tube fitting at port No. 1 in Fig. 1, identified as Frt.
Sup. - Blue. Excessive leakage would indicate a faulty
double check valve.

3. Restore and recharge both systems. Drain the rear brake

reservoir and disconnect the fitting at port No. 3 in Fig.
1, identified as Rear Sup. - Grn. Excessive leakage would
indicate a faulty double check valve.

4. After closing the drain cock and restoring the plumbing

for the front reservoir remove the fitting at port No. 4 in
Fig. 1. Start the engine and observe front dash gauge.
Stop the engine when the gauge shows 40 psi. Excessive
leakage from port No. 4 would indicate a faulty PR-4

valve. Restart engine and observe front gauge. Air should
start to blow from port No. 4 at 60-75 psi, indicating
PR-4

 valve is operating correctly. With engine shut off,

PR-4

 valve should close and retain at least 60 psi in

front reservoir.

If the VM-3

 manifold does not function as described above

or leakage is excessive, it is recommended that it be returned
to the nearest Bendix authorized distributor for an exchange
or a replacement unit. If this is not possible, the unit can be
repaired with genuine Bendix parts in which case the following
should prove helpful. A field maintenance kit is available under
pc. no. 289062.

FIGURE 3

1

2

3

FIGURE 4

4

3

Summary of Contents for VM-3 FIREWALL MANIFOLD

Page 1: ...utions should be observed at all times 1 Park the vehicle on a level surface apply the parking brakes and always block the wheels Always wear safety glasses 2 Stop the engine and remove ignition key when working under or around the vehicle When working in the engine compartment the engine should be shut off and the ignition key should be removed Where circumstances require that the engine be in op...

Page 2: ...2 in cab Suggested use supplies secondary reservoir air to the balance port of the SR 1 spring brake control valve Port Ident on No Casting Function 1 Frt Gauge Connects to gauge for No 2 circuit Blue reservoir 2 Prk Sup Supplies air from double check valve Red to park control valve 3 Rear Gauge Connects to gauge for No 1 circuit Green reservoir 4 Hand Brake Supplies air from No 2 circuit reservoi...

Page 3: ...estigation and service of the valve may be required SERVICE CHECKS OPERATINGAND LEAKAGE CHECKS 1 Start engine and charge both sides of dual system 2 Stopengine drainthefrontbrakereservoiranddisconnect tube fitting at port No 1 in Fig 1 identified as Frt Sup Blue Excessive leakage would indicate a faulty double check valve 3 Restore and recharge both systems Drain the rear brake reservoir and disco...

Page 4: ...ove the PR 4 valve piston assembly Do not attempt to remove the retaining ring and stem from the piston ASSEMBLY Before assembly lubricate all o rings bores and mating surfaces with BW 650M lubricant pc no 291126 Dow Corning 55M Replace any worn or deteriorated o rings and shuttle item 2 in Fig 5 if necessary Install shuttle in guide in body and install cap nut After cleaning and lubricating assem...

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