BendPak 5175454, Service Manual

Page 1: ...resentatives Office Tel 1 805 933 9970 Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 sales bendpak com International Sales Service Office Tel 1 805 933 9970 Exports Dept 1 805 933 9970 EXT 192 Ext Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 bpkexports bendpak com Service Manual SERVICE PARTS DIAGRAMS This guide is a troubleshooting reference used for maintaining and servicing you...

Page 2: ...PDATED BOM REVISIONS 06 14 2018 TM 00961 R REPLACED 2 5905340 WITH 5905350 REMOVED 1 5905340 07 15 2019 CA 01101 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN R 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDP...

Page 3: ...3296 2154 3130 2548 1293 1566 4391 2498 2094 802 SHEET 2 OF 2 REV DWG NO A SIZE TITLE R 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260185 PL 7000XR PRODUCTION LIFT VER A 1 35 SCALE ...

Page 4: ...8 NUT M24 x 2 0 NL 2 14 5535357 NUT M6 x 1 0 NL 9 15 5545005 M6 FLAT WASHER 4 16 5545201 WASHER M12 SPRING LOCK 26 17 5545339 WASHER 6mm x 18mm 13 18 5545343 WASHER M20 FLAT 8 19 5545341 WASHER M10 x Ø20 FLAT 4 20 5550100 FTG NPL 04 JIC x 06 NPT 2 21 5545535 C WASHER SHIM FOR LIFTS 20 22 5530563 HHB M12 x 1 75 x 30 CL10 9 8 23 5545061 WASHER M12 x 21 1 SL CL 10 9 8 24 5535041 NUT M12 x 1 75 NL CL1...

Page 5: ... 25 2013 06 07 2017 TM TM 00605 00831 H UPDATED BOM REVISIONS 03 08 2018 CA 00929 NEXT ASSEMBLY 5215211 5215212 5215726 5215727 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN H 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERM...

Page 6: ... 15 2018 TS 00918 U UPDATED BOM REVISIONS 03 09 2018 CA 00929 V UPDATED BOM REVISION 06 14 2018 TM 00961 NEXT ASSEMBLY 5245042 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN V 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMI...

Page 7: ...5530756 HHB M6 x 1 x 25 1 17 5535013 NUT M10 x 1 5 NL 4 18 5535357 NUT M6 x 1 0 NL 1 REVISION REV DESCRIPTION DATE EDITED BY ECO V UPDATED BOM REVISION 01 15 2018 TS 00918 W UPDATED BOM REVISIONS 03 09 2018 CA 00929 X UPDATED BOM REVISION 06 14 2018 TM 00961 NEXT ASSEMBLY 5245042 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN X 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND C...

Page 8: ...AFETY STOP BLOCK 1 B 7 5761003 PL 7000 XPR 9S CHAIN CONNECTOR 1 H 8 5505350 MODEL 211 HAIR PIN LARGE 1 9 5530039 SHCS M10 x 1 5 x 60 GR8 CL10 9 2 10 5535013 NUT M10 x 1 5 NL 2 11 5530033 SHCS M12 x 1 25 x 25mm NL 2 NEXT ASSEMBLY 5215212 5215726 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN N 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINE...

Page 9: ...UIDE BLOCK 8 F 6 5761003 PL 7000 XPR 9S CHAIN CONNECTOR 1 H 7 5505350 MODEL 211 HAIR PIN LARGE 1 8 5530039 SHCS M10 x 1 5 x 60 GR8 CL10 9 2 9 5535013 NUT M10 x 1 5 NL 2 NEXT ASSEMBLY 5215211 5215727 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN M 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BEND...

Page 10: ... A PRODUCTION RELEASE DERIVED FROM 5215210 03 10 2011 TM 00441 B UPDATED TITLE TO REFLECT WHERE USED UPDATED NEXT ASSEMBLY 06 01 2011 TM 00448 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN SIZE MATERIAL B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A W...

Page 11: ...8 B UPDATED BOM REVISION 03 31 2017 DB 00820 NEXT ASSEMBLY 5245042 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPE...

Page 12: ...IES TUBE EXTENSION COVER LH 2 C NEXT ASSEMBLY 5260185 REVISION REV DESCRIPTION DATE EDITED BY ECO M UPDATED BOM REVISIONS 01 15 2018 TS 00918 N UPDATED BOM REVISIONS 03 09 2018 CA 00929 P UPDATED BOM REVISIONS 06 14 2018 TM 00961 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN P 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWI...

Page 13: ...ANUAL ALI SM 93 1 1 12 5905151 SAFETY TIPS CARD ALI ST 90 1 13 5715360 POLYETHYLENE TUBE COVER 2 00 x 3 00in 3 REVISION REV DESCRIPTION DATE EDITED BY ECO F UPDATED BOM REVISIONS 02 01 2017 DB 00807 G ADDED 5715360 REMOVED 5905925 5905630 06 09 2017 TM 00831 H UPDATED BOM REVISION 06 14 2018 TM 00961 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN H 1645 LEMONWOOD DR SANTA PAULA CA 93...

Page 14: ...PSI OR 393 BAR WORKING PRESSURE MINIMUM 17100PSI OR 1179 BAR MINIMUM BURST PRESSURE MINIMUM 3 80mm MIN BEND RADIUS COLOR BLACK ADDITIONAL CONTACT INFORMATION Xin Yurong Shandong Ningjin High Energy Hose Co Ltd Tel 86 534 5421821 No 7 Taishan Rd Industrial Park Ningjin County Shandong China Approved Vendor Vendor Part Contact AUTHORIZED COMPONENT PROVIDER 1 Ningjin Hydraulic Hose Co 5570129 86 534 ...

Page 15: ...AWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5570182 PL 7000XR HOSE ASSEMBLY Ø6 4 x 2480mm SB 05 31 2011 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE PROJECTION TM 6 22 2017 DIMENSIONS ARE IN M...

Page 16: ...AWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5570183 PL 7000XR HOSE ASSEMBLY Ø6 4 x 6315mm SB 05 31 2011 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE PROJECTION TM 6 22 2017 DIMENSIONS ARE IN M...

Page 17: ...TA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5595384 PL 7000XR SAFETY CONTROL CABLE ASSEMBLY Ø2 4 x 2650mm 03 10 2011 DO NOT SCALE DRAWING 1 2 SCALE THIRD ANGLE PROJECTION TM 6 22 2017 DIMENSIONS ARE IN MM TOLERANCES 0...

Page 18: ...REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN D 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED GJZ 5600225 PL 7000 LIFT HEAD WELDMENT RH 12 04 2008 DO NOT SCALE DRAWING...

Page 19: ...EV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED GJZ 5600226 PL 7000 LIFT HEAD WELDMENT LH 12 08 2008 DO NOT SCALE DRAWING ...

Page 20: ... OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED GJZ 5600228 PL 7000XR OFFSIDE POST WELDMENT 12 12 2008 DO NOT SCALE...

Page 21: ...01 15 2018 TS 00918 NEXT ASSEMBLY 5215212 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN H 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED GJZ 5600229 PL 700...

Page 22: ...r 5900159 MRP Description PL 7000XR INSTALLATION MANUAL Date 02 16 2018 ECO 00910 1 Engineering Specification Application INSTALLATION MANUAL Detailed Description Approved Vendor Vendor Part Contact Preferred Vendor 1 2 Vendor Information ...

Page 23: ...ption Trim 5 W x 7 H Material 2 Mil White Adhesive Vinyl Ink U V protected CMYK 4 C Process Finish Polished Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear gloss over laminate for abrasion chemical and ultra violet protection Approved Vendor Vendor Part Contact Preferred Vendor 1 2 OR BENDPAK ENGINEERING APPROVED EQUIVALENT 2 Vendor Information Or for Ref...

Page 24: ... 75 W x 2 75 H Material 2 Mil White Adhesive Vinyl Ink U V protected CMYK 4 C Process Finish Polished Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear gloss over laminate for abrasion chemical and ultra violet protection Approved Vendor Vendor Part Contact Preferred Vendor 1 2 OR BENDPAK ENGINEERING APPROVED EQUIVALENT 2 Vendor Information Or for Reference...

Page 25: ...ption Size 15 W x 1 5 H 381mm x 38mm Material White Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 4 C Process Finish Polished Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear gloss over laminate for abrasion chemical and ultra violet protection Approved Vendor Vendor Part Contact Preferred Vendor 1 2 Vendor Information ...

Page 26: ...nk U V protected Opaque White Finish Polished Print Process Silk Screen 85 line screen Yellow color in file represents what should be clear PET material and SHOULD NOT print as Yellow ink White area in file represents Opaque White ink Lamination Clear gloss over laminate for abrasion chemical and ultra violet protection Approved Vendor Vendor Part Contact Preferred Vendor 1 2 OR BENDPAK ENGINEERIN...

Page 27: ... MRP Description MAX CAP DANGER 7K Date 05 06 2013 ECO 00593 1 Engineering Specification Application LIFT CAPACITY STICKER Detailed Description SIZE 5 L x 4 W 127mm x 100mm Approved Vendor Vendor Part Contact Preferred Vendor 1 2 Vendor Information ...

Page 28: ...x 10 5 H 165 1mm x 266 7mm Material 2 Mil White Adhesive Vinyl Ink U V protected CMYK 4 C Process Finish Polished Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear gloss over laminate for abrasion chemical and ultra violet protection Approved Vendor Vendor Part Contact Preferred Vendor 1 OR BENDPAK ENGINEERING APPROVED EQUIVALENT 2 Vendor Information Or for...

Page 29: ... VERTICAL NO BLEED Date 10 30 2017 ECO 00857 1 Engineering Specification Application DATA SERIAL TAG Detailed Description SIZE 3 L x 3 W 76 2mm x 76 2mm 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred Vendor 1 2 OR BENDPAK ENGINEERING APPROVED EQUIVALENT ...

Page 30: ...AGE 1 Drive top vehicle onto the elevating platform Vehicles may be driven in nose first or backed in 2 Drive until the top vehicle s forward tires rest against the forward wheel stop 3 Turn off car engine engage safety brake and place the vehicle s gear selector in Park If vehicle is manual transmission place the transmission in first gear 4 Walk to the rear of the platform and lift up on the red...

Page 31: ...W x 23 75 H Material 2 Mil Clear Adhesive Viinyl Ink U V protected Opaque White Finish Polished Print Process Silk Screen 85 line screen Yellow color in file represents what should be clear PET material and SHOULD NOT print as Yellow ink White area in file represents Opaque White ink Lamination Clear gloss over laminate for abrasion chemical and ultra violet protection PL 7000XR_Control_Box_Label ...

Page 32: ...PL 7000 Series Product Label Positioning B F E A G B B D C TOP MIDDLE OF RUNWAY BOTH SIDES OPEN CLOSE PLATE SHOULD BE REMOVED Replace with LABEL G SINGLE BRASS EYELET PLASTIC 5MIL LAMINATE ...