BendPak 5175968, Service Manual

Page 1: ...resentatives Office Tel 1 805 933 9970 Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 sales bendpak com International Sales Service Office Tel 1 805 933 9970 Exports Dept 1 805 933 9970 EXT 192 Ext Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 bpkexports bendpak com Service Manual SERVICE PARTS DIAGRAMS This guide is a troubleshooting reference used for maintaining and servicing you...

Page 2: ...ITLE NAME DATE CHECKED DRAWN J 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM 5260604 HDS 18E PRODUCTION LIFT VER D CE CERT 12 12 2019 DO NOT SCALE DRAWING 1 45 SCALE ...

Page 3: ...X 133 504in 3391 0mm 312 730in 7943 3mm 22 047in 560 0mm 20 976in 532 8mm 153 504in 3899 0mm 257 008in 6528 0mm 257 371in 6537 2mm 58 134in 1476 6mm DRIVE THRU FRONT VIEW 5 000in 127 0mm DETAIL A SCALE 1 10 4 279in 108 7mm DETAIL B SCALE 1 10 SHEET 2 OF 3 REV DWG NO A SIZE TITLE J 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260604 HDS 18E PRODUCTION LIFT VER D CE CERT 1 45 SCALE ...

Page 4: ...K 20 339in 516 6mm LOWEST LOCK 9 528in 242 0mm LOWERED SHEET 3 OF 3 REV DWG NO A SIZE TITLE J 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260604 HDS 18E PRODUCTION LIFT VER D CE CERT 1 40 SCALE DIMENSIONS ARE WITH THE LOCK LADDER ADJUSTED ALL THE WAY UP 1 ...

Page 5: ...35013 NUT M10 x 1 5 NL 4 15 5545341 WASHER M10 x Ø20 FLAT 8 NEXT ASSEMBLY 5260604 WHERE USED HDS 18E REVISION REV DESCRIPTION DATE EDITED BY ECO E UPDATED BOM REVISION 01 11 2022 TM 01378 F REPLACED 5215891 WITH 5216168 5215890 WITH 5216167 05 23 2022 TM 01414 G UPDATED BOM REVISION 08 08 2022 TM 01436 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA ...

Page 6: ...CRIPTION DATE EDITED BY ECO Y UPDATED BOM REVISION 11 05 2020 CA 01227 Z REPLACED 1 5620197 WITH 5620242 UPDATED BOM REVISION 08 26 2021 CA 01322 AA UPDATED BOM REVISION 01 10 2022 TM 01378 WHERE USED HDS 18E HDS 27 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN AA 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOL...

Page 7: ...in 625 0mm 265 236in 6737 0mm PORTS MUST BE ON THIS SIDE 10 394in 264 0mm SHEET 2 OF 2 REV DWG NO A SIZE TITLE AA 1645 LEMONWOOD DR SANTA PAULA CA 93060 5215164 HDS 18E 27 POWER SIDE RAMP ASSEMBLY 1 20 SCALE ...

Page 8: ... COMP x 02 NPT 2 17 5535101 3 8 16 HEX NUT JAM 2 18 5550376 HDS 18 27 40 ADAPTER 1 AIR CYLINDER 2 D 19 5545108 WASHER M45 x 80 FLAT 2 20 5530317 HHB M6 x 1 x 136 2 21 5535357 NUT M6 x 1 0 NL 2 22 5755158 HD 18 27 40 CROSSTUBE SPACER Ø16 x Ø10 x 102 2 B WHERE USED HDS 18 SERIES HDS 27 SERIES NEXT ASSEMBLY 5245086 5245087 5245088 5245089 5245090 REVISION REV DESCRIPTION DATE EDITED BY ECO A PRODUCTI...

Page 9: ...B 04 COMP x 02 NPT 2 17 5535101 3 8 16 HEX NUT JAM 2 18 5550376 HDS 18 27 40 ADAPTER 1 AIR CYLINDER 2 D 19 5545108 WASHER M45 x 80 FLAT 2 20 5530317 HHB M6 x 1 x 136 2 21 5535357 NUT M6 x 1 0 NL 2 22 5755158 HD 18 27 40 CROSSTUBE SPACER Ø16 x Ø10 x 102 2 B NEXT ASSEMBLY 5245086 5245087 5245088 5245089 5245090 WHERE USED HDS 18 SERIES HDS 27 SERIES REVISION REV DESCRIPTION DATE EDITED BY ECO A PROD...

Page 10: ...5900160 HDS TRUCK SERIES INSTALLATION MANUAL 1 18 5716633 HDS 18 27 40 SERIES CROSSTUBE COVER PLASTIC 4 C 19 5700246 WHEEL CHOCK 2 B 20 5210242 4 POST HEAVY DUTY CE PARTS BAG 1 A 21 5930195 ANTI SLIP TAPE 6 x 24ft 1 REVISION REV DESCRIPTION DATE EDITED BY ECO K ADDED 5210242 REMOVED 5535104 AND 5545415 UPDATED BOM REVISIONS 07 21 2020 TM 01174 L UPDATED BOM REVISION 08 25 2021 CA 01322 M ADDED 593...

Page 11: ...2 5535106 HEX NUT M18 x 2 5 8 13 5535010 NUT M4 X 0 7 NL 2 14 5530008 SHCS M4 x 0 7 x 12 BOC 2 15 5545009 WASHER Ø4 3 x Ø9mm x 0 8mm 2 16 5550395 FTG TEE 04 COMP x 04 COMP x 04 COMP 3 17 5550089 FTG ELB 04 COMP x 06 NPT 2 18 5545341 WASHER M10 x Ø20 FLAT 8 19 5530738 HHB M10 x 1 5 x 25 8 20 5535013 NUT M10 x 1 5 NL 8 21 5545343 WASHER M20 FLAT 4 22 5545535 C WASHER SHIM FOR LIFTS 20 23 5580012 LIQ...

Page 12: ...50294 5250081 5250187 5250295 5250082 5250188 5250336 5250143 5250189 5250337 5250144 5250191 5250338 5250164 5250193 5250349 5250167 5250194 5250364 5250168 5250195 5250169 5250278 5250172 5250286 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDP...

Page 13: ... FLAT 2 5 5535020 NUT M3 x 0 5 NL CL8 2 6 5550087 FTG ELB 04 COMP x 02 NPT 1 7 5550486 FTG NPL 02 NPT x 04 F NPT 1 NEXT ASSEMBLY D4 12 SERIES HD SERIES HDS SERIES HDSO SERIES PL 12000DP SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY R...

Page 14: ... M6 x 1 0 NL 4 NEXT ASSEMBLY 5215157 5215164 5215657 5215689 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN H 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED...

Page 15: ...24mm 3 NEXT ASSEMBLY 5245086 5245087 5245088 5245089 5245090 WHERE USED HDS 18 SERIES HDS 27 SERIES SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN K 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PRO...

Page 16: ...IMP x 06 JIC 1 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED AC 5570901 HDS 27 HYDRAULIC HOSE ASSY Ø10 x 5385mm 08 27 2008 DO NOT SCALE DR...

Page 17: ...SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN H 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED AC 5595806 HDS 18 27 CABLE ASSEMBLY Ø16 x 10483mm ST 05 16 2008 DO NOT SCALE DRAWING 1 2 SCA...

Page 18: ...DS 18 SERIES HDS 27 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN J 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED AC 5595807 HDS 18 27 CABLE ASSEMBLY Ø16 x 12215mm ST 05 16 2008 DO NOT S...

Page 19: ...8 SERIES HDS 27 HDS 27X SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN E 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED MT 5595835 HDS 18E 18EA 27 CABLE ASSEMBLY Ø16 x 4127mm ST 04 19 2011...

Page 20: ... USED HDS 18 SERIES HDS 27 HDS 27X SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN E 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED MT 5595836 HDS 18E 18EA 27 CABLE ASSEMBLY Ø16 x 5855mm ST...

Page 21: ...5215164 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN K 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED GJZ 5600142 HDS 18E 27 POWER SIDE RAMP WELDMENT 10 23 2008 DO NOT SCALE DRAWING 1 30...

Page 22: ...UPDATED BOM REVISION 08 08 2022 TM 01436 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN K 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED AC 5600196 HDS 18 27 EXTENDED DRIVE UP RAMP WELDMEN...

Page 23: ...HEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5601441 HDS 18E 27 OFF SIDE RAMP WELDMENT 12 12 2019 DO NOT SCALE DRAWING 1 25 SCALE THIRD...

Page 24: ... RELEASE DERIVED FROM 5601443 05 02 2022 TM 01414 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5601831 HDS 18 27 CROSSTUBE WELDMENT LA...

Page 25: ... RELEASE DERIVED FROM 5601444 05 02 2022 TM 01414 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5601832 HDS 18 27 CROSSTUBE WELDMENT SM...

Page 26: ...0 PIN 45mm LG PLASTIC SLIDE BLOCK 8 D 8 5735078 HDS 27 40 SERIES EAR TIE BAR 1 D NEXT ASSEMBLY 5601831 5601832 5601833 5601834 WHERE USED HDS 18 SERIES HDS 27 SERIES HDS 40 SERIES SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN M 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODU...

Page 27: ...S SAFETY STOP PIN 2 C 8 5746082 HDS 18 27 40 PIN 45mm LG PLASTIC SLIDE BLOCK 8 D WHERE USED HDS 18 SERIES HDS 27 SERIES HDS 40 SERIES NEXT ASSEMBLY 5601831 5601832 5601833 5601834 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN M 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODU...

Page 28: ...P END PLATE 2 B 10 5735074 HDS 18 27 40 CROSSTUBE SHAFT STOP 2 D 11 5755031 HDS 18 27 40 HINGE TUBE 4 D 12 5735350 LARGE CYLINDER ALIGNMENT KEY 1 A 13 5736536 HDS 18 27 40 FLEX TUBE NUT PLATE 1 B NEXT ASSEMBLY 5600857 5600142 SHEET 1 OF 4 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN J 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING I...

Page 29: ...PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM DIMENSIONS ARE IN MM TOLERANCES MACHINE TO 0 1 5 0 0 0 5 0 00 0 13 ANGULAR MACHINE TO 0 SURFACE FINISH 1 6 Ra µm FOR MACHINED SURFACES UNLESS OT...

Page 30: ...led Description Print Settings Unless otherwise specified use these settings for printing BendPak manuals Size A4 210 to 297 mm 8 5 by 11 inches 216 to 279 mm or between Color Black and White Binding Saddle Stitched Paper 100 to 120 gsm 27 to 32 pound uncoated 2 Vendor Information Or for Reference ApprovedVendor Vendor Part Contact Preferred Vendor 1 OR BENDPAK ENGINEERING APPROVED EQUIVALENT ...

Page 31: ...il visual confirmation is made that the lift is engaged on its Safety Locks Refer to the manual for proper Safety Lock procedures and additional instructions IMPORTANT OPERATION MAINTENANCE INSTRUCTIONS PLEASE READ TO RAISE LIFT 3 Position vehicle tires at the center of each Platform 3 Set parking brake or use wheel chock to hold vehicle in position 3 Before raising vehicle be sure all personnel a...

Page 32: ...uct_Data_Label_5905940 New pdf Size 4 5 W x 2 3 H Material 4 Mil Permanent White Adhesive Vinyl Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over lami nate No gloss for abrasion chemical and ultra violet protection Safety Instructions If attachments ac...

Page 33: ...DE MAX PSI BAR WARRANTY VOID IF DATA PLATE IS REMOVED SERIAL NUMBER UPC VOLTAGE 110 240V 50 60 Hz 1 Ph 380 415V 50 60 Hz 3 Ph 208 240V 50 60 Hz 1 Ph 208 440V 50 60 Hz 3 Ph CE APPROVED LIFTS ONLY NON CE APPROVED LIFTS ONLY 4 Post Lifts Product Decal Positioning H SLIPPERY WHEN WET OR ICY Use caution when driving onto wet or icy drive up ramps and platforms DO NOT walk on lift surfaces that are wet ...

Page 34: ...re on the list of over 900 chemicals identified by the State of California to cause cancer birth defects or reproductive harm ALWAYS use this product in accordance with the manufacturer s instructions For more information go to www p65warnings ca gov PN 5905775 PN 5906044 L American_Owned_50_Years_Logo pdf Trim 4 W x 3 H Material 4 Mil Permanent White Adhesive Vinyl Ink U V protected CMYK 4 C Proc...

Page 35: ... other side of lift Front Back of post Back of post Front Back of post M E C Back of Post Top to Bottom G D I J or K F Front of Post Top to Bottom FOR ALI APPROVED LIFTS ONLY SEE NEXT PAGE FOR LABEL PLACEMENT HEIGHT 4 Post Lifts Product Decal Positioning ...

Page 36: ... NRTL LISTED MET US A L X X S A M P L E X X N B Views of Powerside Post DEPENDS ON LIFT MODEL AND CAPACITY BOTTOM OF POST TO BOTTOM OF LABEL BACK OF POST FRONT OF POST SIDE OF POST ALI APPROVED LIFTS ONLY D I Jor K F G M CALIFORNIA PROPOSITION 65 WARNING WARNING This product can expose you to chemicals including styrene and vinyl chloride which are on the list of over 900 chemicals identified by t...