BendPak 5175993, Service Manual

Page 1: ...ntatives Office Tel 1 805 933 9970 Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 sales bendpak com International Sales Service Office Tel 1 805 933 9970 Exports Dept 1 805 933 9970 EXT 192 Ext Toll Free US Canada 1 800 253 2363 Fax 1 805 933 9160 bpkexports bendpak com Service Manual SERVICE PARTS DIAGRAMS This guide is a troubleshooting reference used for maintaining and servicing your Be...

Page 2: ...1152 P WAS 1907 NOW 2068 WAS 803 NOW 964 09 02 2020 CA 01206 Q REMOVED 1 5905465 UPDATED BOMS REVISION 12 30 2020 CA 01236 SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN Q 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSIO...

Page 3: ...ULL RISE 6 329in 160 7mm FULLY LOWERED 69 849in 1774 2mm TOP LOCK 24 571in 624 1mm LOWEST LOCK SHEET 2 OF 3 REV DWG NO A SIZE TITLE Q 1645 LEMONWOOD DR SANTA PAULA CA 93060 5260181 SP 7XLF PRODUCTION LIFT VER A 1 25 SCALE ...

Page 4: ...7XL RAMP WELDMENT 1 G 19 5746610 SP 7XL SERIES RAMP ANCHOR PIN 2 B 20 5215260 SP 7XL RAMP COVER ASSEMBLY CYLINDER SIDE 1 C 21 5215261 SP 7XL RAMP COVER ASSEMBLY SAFETY SIDE 1 C 22 5540006 SNAP RING TRUARC 5103 100 2 23 5505716 SP 7XL SERIES RAMP COVER HINGE PIN 4 B 24 5540116 TRUARC Ø12mm 5103 50 4 25 5545347 WASHER M12 FLAT WASHER 4 26 5550395 FTG TEE 04 COMP x 04 COMP x 04 COMP 1 27 5550025 FTG ...

Page 5: ...7 23 20 16 3 15 28 2 30 26 1 5 4 21 24 25 29 14 18 31 32 DETAIL A SCALE 1 4 9 6 12 10 13 8 11 7 SHEET 2 OF 3 REV DWG NO A SIZE TITLE H 1645 LEMONWOOD DR SANTA PAULA CA 93060 5215487 SP 7XL RAMP ASSEMBLY 1 20 SCALE ...

Page 6: ...1791mm FULL RISE 24 6in 624mm LOWEST LOCK 69 8in 1774mm TOP LOCK 6 3in 161mm FULLY LOWERED SHEET 3 OF 3 REV DWG NO A SIZE TITLE H 1645 LEMONWOOD DR SANTA PAULA CA 93060 5215487 SP 7XL RAMP ASSEMBLY 1 25 SCALE ...

Page 7: ... 5210232 10 01 2019 TM 01128 F UPDATED BOM REVISION 03 12 2020 CA 01137 G REMOVED 5590175 UPDATED BOM REVISION 03 26 2020 TM 01152 WHERE USED SP 7XLF SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WI...

Page 8: ...0 WASHER M8 x24 FLAT 4 6 5530326 AB Ø3 8 x 2 1 4 4 7 5580012 LIQUID PTFE THREAD SEALANT 50ml 1 NEXT ASSEMBLY 5250174 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN F 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF B...

Page 9: ...F 4 1 A WHERE USED DLR 6 SERIES LR 60 SERIES MDS 6 SERIES P9000 SERIES SP 7XL SERIES SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN A 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UN...

Page 10: ...IDE 1 B 2 5716017 SP 7X RAMP WEAR BLOCK 1 A 3 5530142 FHPS M6 x 1 0 x 8 2 WHERE USED SP 7XL SP 7XLF SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PRO...

Page 11: ...P COVER WELDMENT SAFETY SIDE 1 B 2 5716017 SP 7X RAMP WEAR BLOCK 1 A 3 5530142 FHPS M6 x 1 0 x 8 2 WHERE USED SP 7XL SP 7XLF SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISS...

Page 12: ... BOM REVISIONS 03 11 2020 CA 01137 WHERE USED SP 7XL SERIES SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED ...

Page 13: ...LIPPERY WHEN WET LABEL 1 A NEXT ASSEMBLY 5260181 5260232 REVISION REV DESCRIPTION DATE EDITED BY ECO C UPDATED BOM REVISION 10 04 2018 TM 00996 D ADDED 5906015 5905477 AND 5905478 REPLACED 5701259 WITH 5215857 03 26 2020 TM 01152 E ADDED 5905138 12 30 2020 CA 01236 WHERE USED SP 7XL SP 7XLF SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN E 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRI...

Page 14: ...5 NL 2 7 5550486 FTG NPL 02 NPT x 04 F NPT 1 8 5550087 FTG ELB 04 COMP x 02 NPT 1 WHERE USED SP 7XL SERIES P9000LT SERIES MDS 6LP SERIES NEXT ASSEMBLY 5215780 5215781 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART...

Page 15: ...XT ASSEMBLY 5250034 5250110 5250174 SHEET 1 OF 1 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN D 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED AC 5570040 P9000 SP 7XL HYDRAULIC HOSE ASSY Ø6 35 x 4270...

Page 16: ...PSI OR 393 BAR WORKING PRESSURE MINIMUM 17100PSI OR 1179 BAR MINIMUM BURST PRESSURE MINIMUM 3 80mm MIN BEND RADIUS COLOR BLACK ADDITIONAL CONTACT INFORMATION Xin Yurong Shandong Ningjin High Energy Hose Co Ltd Tel 86 534 5421821 No 7 Taishan Rd Industrial Park Ningjin County Shandong China Approved Vendor Vendor Part Contact AUTHORIZED COMPONENT PROVIDER 1 Ningjin Hydraulic Hose Co 5570129 86 534 ...

Page 17: ...13 2020 TM CA 01128 01137 WHERE USED SP 7XL SP 7XLF SHEET 1 OF 3 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN G 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5600265 SP 7XL RAMP WELDMENT 02 05 20...

Page 18: ...5 BR OI 2 NEXT ASSEMBLY 5215485 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5601182 SP 7XL INNER ARM WELDMENT 05 11 2017 DO NOT SCALE...

Page 19: ...8 5737022 SP 7XL BASE SCISSOR CLEVIS 2 B NEXT ASSEMBLY 5215487 WHERE USED SP 7XL SERIES SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5...

Page 20: ...MBLY 5215487 SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN C 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED TM 5620278 SP 7XL OUTER SCISSOR ARM WELDMENT 05 10 2017 DO NOT SCALE DRAWING 1 ...

Page 21: ...MANUAL Detailed Description Print Settings for BendPak Manuals Unless otherwise specified use these settings for printing BendPak manuals Color Black and white Size A4 210 to 297 mm 8 5 by 11 inches 216 to 279 mm or between Binding Saddle stitched Paper 100 to 120 gsm 27 to 32 pound uncoated Approved Vendor Vendor Part Contact Preferred Vendor 1 2 Vendor Information ...

Page 22: ...Application DATA SERIAL TAG NON CE Detailed Description SIZE 3 L x 3 W 75mm x 75mm MATERIAL 2 Mil GLOSS POLYESTER THERMAL TRANSFER LABEL WITH A HIGH PERFORMANCE PERMANENT ACRYLIC ADHESIVE INK 1 COLOR BLACK 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred Vendor 1 OR BENDPAK ENGINEERING APPROVED EQUIVALENT ...

Page 23: ...l White Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 4 C Process Finish Matte Overlaminate no gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital or digital press Lamination Clear laminate non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendo...

Page 24: ...yl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No Gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact PreferredVend...

Page 25: ...07 4mm Material 4 Mil White Adhesive Vinyl Ink U V protected CMYK 4 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate Non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred Vendor ...

Page 26: ...ite Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 4 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate Non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Prefer...

Page 27: ...yl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred Ven...

Page 28: ...l White Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 4 C Process Finish Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate Non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferre...

Page 29: ...ring Specification Application HAZARD TAPE Detailed Description Size 10 W x 2 H 254mm x 50 8mm Material Vinyl Adhesive Backing Soft Polyvinyl Chloride Thickness 6 5 Mil Finish Matte Overlaminate No gloss 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred Vendor 1 OR BENDPAK ENGINEERING APPROVED EQUIVALENT ...

Page 30: ...ng Specification Application DATA SERIAL TAG Detailed Description Size 3 W x 3 H 76 2mm x 76 2mm Ink 1 Color Black Material 2 Mil Gloss Polyester Thermal Transfer Label With A High Performance Permanent Acrylic Adhesive 2 Vendor Information Or for Reference ApprovedVendor Vendor Part Reference Preferred Vendor 1 OR BENDPAK ENGINEERING APPROVED EQUIVALENT ...

Page 31: ... Application MANUFACTURER LABEL Detailed Description Size 6 W x 3 75 H 152 4mm x 95 3mm Material White Adhesive Paper Ink 1 Color Black Print Process Offset Lithography 200 line screen or 300 p p i for digital 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred Vendor 1 OR BENDPAK ENGINEERING APPROVED EQUIVALENT ...

Page 32: ...Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate Non glare medium matte over laminate No gloss for abrasion chemical and ultra violet protection 2 Vendor Information Or for Reference Approved Vendor Vendor Part Contact Preferred ...

Page 33: ...nate No gloss for abrasion chemical and ultra violet protection New Warning Instructions Console Label pdf Size 13 5 W x 12 5 H Material White Vinyl Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 4 C Process Finish Matte Overlaminate No gloss 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over laminate No gloss for abrasion chemical an...

Page 34: ...l Pressure Sensitive Adhesive Thickness 4 Mil Ink U V protected CMYK 2 C Process Finish Matte Overlaminate No gloss Print Process Offset Lithography 200 line screen or 300 p p i for digital Lamination Clear laminate non glare medium matte over laminate No gloss for abra sion chemical and ultra violet protection D Santa Paula CA USA www bendpak com MODEL NUMBER DESCRIPTION LIFT CAPACITY DANGER Disc...

Page 35: ...A C B B D E F SP 7XL XLF Packaging Label Positioning ...