BendPak Autostacker PL-6SR, Installation And Operation Manual

Page 1: ...s designed and engineered by BendPak Inc in Southern California USA Made in China DANGER Read the entire contents of this Manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By proceeding with setup and...

Page 2: ...ty details contact your nearest Autostacker dealer or visit autostacker com support warranty Safety Your product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maintain or repair the unit without reading and understanding this manual and the labels on the unit do not use this product unless you can do so ...

Page 3: ...es up to 6 000 lbs 2 722 kg PL 6SRX Wide version of the PL 6SR with an extra 8 inches of width for your Vehicles Autostacker is available in a Multi Lift configuration where you can control up to 12 Lifts using a single Master Power Unit Unless specifically stated the setup for each Autostacker in a Multi Lift configuration follows the same installation process as a single Autostacker The main dif...

Page 4: ...aged do not accept the shipment until the carrier makes a notation on the bill of lading that lists the missing and or damaged goods If you discover missing or damaged goods after you receive the shipment and have signed the bill of lading notify the carrier at once and request the carrier to make an inspection If the carrier will not make an inspection prepare a signed statement to the effect tha...

Page 5: ...t autostacker com Make a thorough inspection of the product at least once a year Replace any damaged or severely worn parts decals or warning labels Symbols Following are the symbols used in this manual DANGER Calls attention to an immediate hazard that will result in injury or death WARNING Calls attention to a hazard or unsafe practice that could result in injury or death CAUTION Calls attention...

Page 6: ...ke sure the wheels are in the Tire Trough whichever direction you drive it on For the Vehicle under the Platform put it in whichever direction makes it easier to open the doors Note that it is not required that you drive your under Vehicle all the way underneath the Platform for some Vehicles opening the doors is easier if you only drive part way in Q Can Autostacker be installed outside A Yes but...

Page 7: ... 90 75 7 7 feet 2 305 mm D Overall length 143 12 feet 3640 mm E Platform plus ramp 143 12 feet 3 632 mm Platform only 129 10 7 feet 3 274 mm Maximum wheelbase 132 11 feet 3 352 mm Maximum underclearance 80 6 7 feet 2 032 mm Top Safety Lock 81 6 9 feet 2 057 mm Ramp height 2 50 75 mm Rise Lower Speed 55 seconds 35 seconds Motor 220 VAC at 50 Hz 208 230 VAC at 60 Hz 1 Ph 380 VAC at 50 Hz 3 Ph 110 VA...

Page 8: ...needs Only leave your Autostacker on the ground or on the Safety Locks Top Safety Lock Provides the most space for the Vehicle under the Platform The heights of all six Safety Locks are listed in Raising a Vehicle Lowest Safety Lock Provides the most space for the Vehicle on the Platform Left and right Cylinders Also part of a Leg Assembly they move the Legs up and down using hydraulic power The C...

Page 9: ...P N 5900002 Rev D August 2019 The following drawing shows the two possible locations for the Lift Controls The Console for a Single Lift configuration versus the Control Stand for a Multi Lift configuration Console Control Stand ...

Page 10: ...verhang If a Vehicle s wheelbase fits on the Platform then any overhanging parts of the Vehicle outside the wheelbase are not an issue Height Considerations for Vehicle height include Ceiling height The height of the ceiling determines how much space you have for the two Vehicles If you want to park both a tall Vehicle on and under your Autostacker your ceiling needs to be higher than if you want ...

Page 11: ... P N 5900002 Rev D August 2019 Orientation The following diagram shows the Console on the right side it can be placed on either side up to 30 inches away from the Lift Not all components are shown Drawing not necessarily to scale ...

Page 12: ...ach the Bottom and Top Connector Tubes 8 Anchor the Bases to the ground 9 Set up the Console and attach the Power Unit 10 Connect the Hydraulic Hoses 11 Connect the Return Lines 12 Connect the Power Unit 12 Attach the Conduit Tube 12 Install the Control Stands 13 Wiring a Power Disconnect Switch 14 Install a Thermal Disconnect Switch 15 Test the Autostacker 16 Add the Tire Trough and Tire Stops 17...

Page 13: ...o not install this equipment without reading and understanding this manual and the safety labels on the unit Only fully trained personnel should be involved in installing this equipment Pay attention at all times Use appropriate tools and lifting equipment when needed Stay clear of moving parts BendPak recommends referring to the current version of the ANSI ALI ALIS Standard Safety Requirements fo...

Page 14: ...ured Make sure the floor is defect free dry and level WARNING Do not install your Autostacker on a surface with 3 or more of slope A 3 degree slope or greater could lead to property damage personal injury or death Power You will need a power source available near the Console For a 220 VAC single phase circuit use a 25 amp or greater fuse For a 380 VAC three phase circuit use a 20 amp or greater fu...

Page 15: ...he Autostacker is going to go Be sure to work with the Autostacker owner on this Access The Autostacker is a Parking Lift so be sure you can drive Vehicles onto it Side clearance Consider whether or not you want enough room on the sides for people to walk around the Autostacker Front clearance Vehicles parked on the Autostacker Platform may extend over the front If the Vehicle you want to place on...

Page 16: ...n the Autostacker and the Console Tip If you want the Console further than 30 inches from the Autostacker you can use custom Hydraulic Hoses Keep in mind that the Console must have a full unobstructed view of the Autostacker and be near the power source Operator The operator at the Console must have a full unobstructed view of the Autostacker Power The Console must also be positioned near the powe...

Page 17: ...lk Lines Guides Using Chalk Line Guides makes it easy to position the Autostacker components for installation Note The front of the Autostacker is the end opposite the Drive Up Ramp The Tire Trough is at the front of the Autostacker and the Drive Up Ramp is at the back ...

Page 18: ...ine the distance of the Total Width setting for the Autostacker found in Specifications For a Multi Lift setup see Multi Autostacker for modified specifications If you plan to position the Control Stand at the Rear of the Lift use the Total Width A do not use the A1 figure 4 When you want to move the components into position put the Bottom Connector Tube against the Alignment Chalk Line and betwee...

Page 19: ...tom Connector Tube Connects to the Leg Assembly Bases The Hydraulic Hoses and the Return Line are routed through the hollow Bottom Connector Tube Top Connector Tube Connects to the Leg Assembly Platform Arms Also attaches to the Tire Trough Tire Trough A single piece with a lowered portion to hold the Vehicle s tires from moving which holds the Vehicle in place Attaches to the Top Connector Tube a...

Page 20: ...ust be at the top and the larger gap from the bottom Bolts to the bottom of the tube must be at the bottom If you cannot push the Bolts through the Bottom Connector Tube and into the holes on the base of the Leg Assembly it is probably because you have the Bottom Connector Tube oriented wrong Not all components shown View is front of Autostacker facing towards Rear 2 Take four Bolts from the Parts...

Page 21: ...e located in the back Tip If you prefer you can defer anchoring the Autostacker Bases into place until later in the installation Simply return to this section when you are ready Before you anchor your Autostacker make sure the Leg Assemblies are correctly aligned CAUTION Poor alignment can affect how the Autostacker raises and lowers Take the time now before you anchor the Autostacker in place to ...

Page 22: ...ls are correct check your measurements again Important Poor alignment can affect how your Autostacker raises and lowers Re aligning the Leg Assemblies after you anchor them into place is difficult It is well worth your time to align your Autostacker correctly before you anchor it into place Concrete specifications are Depth 4 25 inches PSI 3 000 PSI minimum Cured 28 days minimum Anchor Bolt specif...

Page 23: ... deep Go in straight do not let the drill wobble CAUTION Do not drill all the way through the Concrete if you punch completely through the slab you could compromise the holding strength of the Anchor Bolt Use a carbide bit conforming to the current ANSI B212 15 The diameter of the drill bit must be the same as the diameter of the Anchor Bolt So if you are using a inch diameter Anchor Bolt for exam...

Page 24: ...pansion Sleeve through the Base and into the hole Even using a hammer or mallet the Anchor Bolt should only go into the Hole part of the way this is normal If the Anchor Bolt goes all the way in with little or no resistance the hole is too wide Once past the hole in the Base the Anchor Bolt eventually stops going down into the hole as the Expansion Sleeve contacts the sides of the hole this is nor...

Page 25: ...s how to assemble the Console and attach the Power Unit inside the Console Tip If you wish to place the Console further than 30 inches from your Autostacker you will need to get Hydraulic Hoses that are long enough to reach the Autostacker from where you want to put the Console These should be relatively easy to obtain from the local hydraulics shop once you know how long you need the Hoses You wi...

Page 26: ...uts and Bolts attach the Power Unit to the Power Unit Plate 8 Attach the Power Disconnect Switch one piece goes on the inside of the Right Side the clear piece goes on the outside of the Right Side use four screws to connect the clear piece on the outside to the inside piece then add the red yellow switch on the outside using a single screw Important All of the components of the Console are now in...

Page 27: ...instructions The Autostacker comes with two Hydraulic Hoses of different lengths Short Hydraulic Hose Goes from the Power Unit to the Hydraulic Cylinder closest to the Console Long Hydraulic Hose Goes from the Power Unit to the Hydraulic Cylinder furthest from the Console Both Hydraulic Hoses are routed through the Bottom Connector Tube which is hollow The following drawing shows how the Hydraulic...

Page 28: ...rs near the bottom of each Hydraulic Cylinder Finger tighten the connection Refer to About Velocity Fuses for more information 5 For both Hydraulic Cylinders remove one Nut from the Connector with Two Nuts put the Connector with Two Nuts into the Connector Weldment put the Nut you just removed back onto the Connector with Two Nuts and finger tighten both Nuts around the Connector Weldment 6 For bo...

Page 29: ...one long roll of tubing you need to cut it into sections of the right length If you have a Multi Lift setup this procedure will be slightly different for you see Multi Autostacker for modified instructions The following diagram shows how the Return Lines should be arranged Tip If you want you can use zip ties also called cable ties not supplied to hold the Return Lines in place once they are conne...

Page 30: ...following drawing shows the components of a connector on a Tee Compression Fitting Important Ferrules can only be tightened once When you tighten the Nuts on the Threads the Ferrules get compressed it changes shapes and cannot be used again To connect the Return Lines 1 Attach a 90 Fitting Elbow Fitting 04 COMP x 06 NPT to one of the two Return Line connectors on the Power Unit There are two Hydra...

Page 31: ...ertified Electrician Refer to Wiring Diagrams for wiring information CAUTION The Power Unit s motor is not thermally protected The Power Unit has multiple connections Two Hydraulic Hoses and One Return Line Already in place and connected Power Cable The Power Cable on the Power Unit connects to the top of the Power Disconnect Switch A licensed certified Electrician is required for this connection ...

Page 32: ...ON The Hydraulic Power Ports are almost always labeled P1 P2 the Hydraulic Return Ports are commonly labeled T1 T2 or CV1 CV2 Do not accidentally attach a Hydraulic Hose to the Return Line Port Your Autostacker will not work right unless the Hydraulic Hoses and the Return Line are attached to the correct connector The following drawing shows the possible configurations for your Power Unit Not to s...

Page 33: ...it breaker for each Power Unit Protect each circuit with a time delay fuse or circuit breaker For a 220 VAC single phase circuit use a 25 amp or greater fuse For a 380 VAC three phase circuit use a 20 amp or greater fuse Position the Power Unit near the circuit breaker and incoming power source for Power Units placed at a larger distance away consult your Electrician Use the proper wire size for y...

Page 34: ...rm any maintenance or installation on the Lift without first making sure that main electrical power has been disconnected from the lift and cannot be re energized until all procedures are complete The following diagram shows the components related to installing a Power Disconnect Switch Drawing not to scale Not all components shown Only connect Molex connectors to each other ...

Page 35: ...place the cover of the Electrical Box and screw it back on 8 Attach a Cable Clip to the inside of the Console to hold the Power Cord securely Cable Clips also help support the weight of the Power Cord Cable Clips are not supplied with the Power Unit 9 Connect the User Supplied Power Cord to an appropriate power source Install a Thermal Disconnect Switch WARNING The Autostacker comes with a Power D...

Page 36: ...fore reaching the first Safety Lock release Up The Autostacker stops rising 5 Press and hold Down The Autostacker starts lowering 6 When the Autostacker gets to the ground it stops lowering release Down 7 Wait for one minute WARNING The Autostacker s Power Unit is not a constant duty motor it cannot be run continuously 8 Repeat the process this time raising the Autostacker just past the first Safe...

Page 37: ...ot an option have at least two people to move it Do not allow just one person to move the Tire Trough they could be injured To install the Tire Trough and Tire Stops 1 Move the Tire Trough into position next to the Top Connector Tube A section of the Tire Trough rests on the Top Connector Tube This is where the Tire Stops go and where you attach the Tire Trough to the Top Connector Tube 2 Get the ...

Page 38: ...ctions to each other by putting in a Nut and Bolt in their center holes It is not necessary to put in all of the Nuts and Bolts now wait until all of the sections are in place 4 Attach the rest of the Platform sections to each other one at a time keeping them in place by putting a Nut and Bolt in the center holes 5 When the last Platform section is in place move the Drive Up Ramp into place If it ...

Page 39: ...information about how often to grease the Lubrication Points after the start of normal operation Tip Autostacker recommends using white lithium grease or similar and a grease gun with an appropriate tip a Lube Link for example when lubricating your lift The Threaded Grease Fittings Lubrication Points on each Leg Assembly are Where the bottom of the Cylinder meets the Base Where the top of the Cyli...

Page 40: ...ation and Operation Manual is left with the equipment so that it is available to all operators and make sure all labels are visible Raise the Autostacker to each of the six Safety Locks and measure the space between the ground and the bottom of the Drive Up Ramp Check these values against the values shown in Raising a Vehicle These are the actual values that you should use to determine what Vehicl...

Page 41: ...ing to operate the Autostacker has been trained in its use has read the labels on the unit and has read the manual Only the operator at the Console should be within 30 feet of the Autostacker when it is in motion Check for safety Make sure everyone who is going to be walking near the Autostacker is aware of its presence and takes appropriate safety measures Only put Vehicles on the Platform When r...

Page 42: ...ise If the Lift becomes unstable or the Vehicle starts moving on the Platform press the red Emergency Stop button 8 When the Platform passes the desired height release the Up button The Lift stops rising 9 Press the Down button to move the Lift down onto the most recently passed Safety Lock Tip If you move the Lift too far past a Safety Lock it will not catch on the way back down If this happens s...

Page 43: ...ve putting your Autostacker into the top Safety Lock gives you the most space under the Platform for another Vehicle When you use the lowest Safety Lock you have more available space for a larger Vehicle on the Platform To put your Autostacker onto a Safety Lock 1 Press Up to raise the Platform The following drawing shows the Lock Cam and Lock Hood passing over a Lock Block The Lock Hood is partwa...

Page 44: ...igher Safety Lock If the Autostacker Platform is already on the highest Safety Lock and there still is not enough space available you cannot park that particular Vehicle under the Autostacker Platform If desired lower the Vehicle s antenna and fold in any side mirrors 3 Drive the Vehicle into the center of the space under the Autostacker Platform 4 Put the Vehicle in park put on the parking brake ...

Page 45: ...nd turn it to On 3 Press and hold the Up button to raise the Lift off of the Safety Lock The Lock Hood and Lock Cam move nearly to the next Lock Block in order to disengage completely from the Safety Lock Block it was secured on 4 Once disengaged from the Lock Block the Lock Cam will be facing down as shown above Press and hold the Down button 5 When the Autostacker Platform is resting on the grou...

Page 46: ...he Velocity Fuse the Velocity Fuse kicks in and blocks the flow Outdoor usage Autostacker is designed for indoor use but if you decide to use it outside here s what you should know You may void your warranty Damages to the Motor or rusted components on the Lift caused by outdoor elements are not covered by warranty Cover the Lift Use a canopy or something similar to block the Lift from the sun and...

Page 47: ...cks to help them roll easily The wheels are self lubricating Weekly Check all controls including emergency stop to make sure they are functioning normally Weekly Check all labels on the Autostacker Replace them if they are illegible or missing Every Two Weeks Lubricate the grease fittings on the Lift There are four Grease Fittings on each side of the Autostacker one where the bottom of the Cylinde...

Page 48: ...ng Make sure the Power Unit is getting power If the Hydraulic Fluid is dirty replace it with clean Hydraulic Fluid Make sure lift is not overloaded Lowering value may be clogged Remove the valve then check the valve opening for blockage clear blockage if found Hydraulic Fluid is dirty Replace the dirty fluid with clean approved Hydraulic Fluids such as Dexron III Dexron VI Mercon V Mercon LV Shell...

Page 49: ...l only An Access Panel is made up of two pieces The Structure Is bolted to the Autostacker in place of three Platform sections Holds the Removable Panel The Removable Panel Sits in the Structure Remove to access the underside of a Vehicle parked on the Platform Dimensions are 35 inches by 53 inches WARNING The Removable Panel does not take up the entire width of the Platform when parking a Vehicle...

Page 50: ...tions Each Access Panel takes the place of three Platform sections 7 When the last Platform section is in place move the Drive Up Ramp into place The end of the last Platform section and the top of the Drive Up Ramp need to overlap WARNING The Drive Up Ramp is heavy You should move it into position using a lifting device such as a Forklift or Shop Crane If this is not an option use at least two pe...

Page 51: ...tostacker in your setup The following pages describe those procedures For a Multi Lift setup you will need the following Autostacker Lifts You decide how many Lifts you want in your setup Control Kits Connects the Control Stand and Hydraulic Hoses to the Lift One Kit per Lift MPU Master Power Unit Provides the Hydraulic force needed to operate the Lifts One MPU for up to 12 Lifts MPU Plumbing Kit ...

Page 52: ...PL 6SRX A Total width 103 8 6 feet 2 616 mm 111 9 3 feet 2 815 mm A1 Total width with Window in Bottom Connector Tube 106 9 feet 2695 mm 114 9 6 feet 2 898 mm B Platform width 83 75 7 feet 2 127 mm 91 75 7 7 feet 2 331 mm C Drive thru width 83 7 feet 2 112 mm 90 75 7 7 feet 2 305 mm Rise Lower speed 30 seconds Motor 220 VAC at 60 Hz 5 HP 1 Ph 208 230 460 VAC at 50 60 Hz 10 HP 3 Ph For installation...

Page 53: ... the Front of the Lift continue to the next section The Window for the Control Stand wiring can go on either side of the Lift as long as the small gap on the Bottom Connector Tube from the top Bolts to the top of the Tube remains at the top and the large gap from the bottom Bolts to the bottom of the Tube is at the bottom as shown below The Power Unit must also be near the Front of the first Lift ...

Page 54: ...he Hydraulic Cylinder closest to the Power Unit One Extra Long Hydraulic Hose 180 inches Goes to the Cylinder furthest from the Power Unit on the same Lift Two Steel Hydraulic Lines JIC The JIC end connects to a Nipple Fitting and the other end connects to the Power Unit Two Hydraulic Nipple Fittings JIC x JIC Connects the Steel Hydraulic Lines to the Hydraulic Hoses Two Hydraulic Elbow Fittings J...

Page 55: ...s 1 Install a Velocity Fuse in the connectors near the bottom of each Hydraulic Cylinder Finger tighten those connections Refer to About Velocity Fuses for more information The following drawing shows a close up of the connections to make to the Hydraulic Cylinders 2 On each Cylinder remove one Nut from the Connector with two Nuts put the Connector with two Nuts into the Connector Weldment put the...

Page 56: ... Hose from the MPU Plumbing Kit and connect them to the Steel Hydraulic Lines using two Nipple Fittings 13 Connect the other end of the Medium Hydraulic Hose to the Tee Fitting attached to S1 14 Connect the other end of the Extra Long Hydraulic Hose to the Tee Fitting attached to S2 15 Take a Long Hydraulic Hose from the Control Kit and connect it to the unattached end of the Tee Fitting on S1 16 ...

Page 57: ...ections to make to the last Tee Fittings Not drawn to scale Some components are exaggerated or not shown for easier understanding 20 If there are additional Lifts to connect the Hydraulic Hoses to continue repeating steps 1 through18 until you reach your ideal configuration then complete step 19 ...

Page 58: ...ach Hydraulic Cylinder 3 Place a Tee Fitting 04 COMP x 04 COMP x 04 COMP near the bottom of each Cylinder The Hydraulic Cylinder furthest from the Power Unit on the last Lift does not need a Tee Fitting as shown above 4 Find the Return Line Tubing and measure the lengths of the segments you need then cut the appropriate lengths 5 Connect the various pieces of Tubing to the Elbow Fittings and Tee F...

Page 59: ...he Window on the Bottom Connector Tube facing the Front of the Lift Conduit Fitting Attaches to the Conduit Cover Plate and holds one side of the Conduit Tube Conduit Tube Attaches to the Conduit Fitting Used for routed the Control Stand wiring The following drawing shows how to attach the Conduit Tube to the Bottom Connector Tube Not to scale Not all components are shown Side view To attach the C...

Page 60: ...certified Electrician The following drawing shows the Control Stand at the Front of the Lift Not necessarily to scale Not all components shown Drawing shows the Stand at the Front of the Lift To install the Control Stand at the Front of the Lift 1 Find the Control Box Control Stand and the three rolls of Electrical Cables from the Control Kit 14 AWG 4 16 AWG 2 and 16 AWG 6 2 By the Power Unit rout...

Page 61: ...acing the Safety Placard Bracket between the Control Stand Plate and a Washer Use size M6 X 1 X 25 Bolts Position the Control Box so that the Buzzer is facing down to protect from the outdoor elements The following drawing shows how to orient the Placard Bracket on the Control Stand Not necessarily to scale Not all components shown Side view 9 Attach the Key Ring and Safety Placard to the Bracket ...

Page 62: ...information 4 Remove the Cover of the Control Box to have access to the wiring inside 5 Find the Control Stand then route the other end of the 16 6 wire through the opening in the Control Stand 6 Connect the 16 6 wire to the Controls inside the Control Box Refer to Wiring Diagrams for wiring information DANGER Do not connect the wires to the Power Unit at this point that task is for an Electrician...

Page 63: ... conforming to the current ANSI B212 15 11 Remove all dust from the holes 12 Use a wire brush vacuum hand pump or compressed air Do not ream the hole Do not make the hole any wider than the drill made it 13 Move the Control Stand in place over the two holes then insert an Anchor Bolt with a Washer into each hole tapping it down into the hole 14 Wrench the Anchor Bolt clockwise to the recommended i...

Page 64: ...vent of an electrical circuit fault emergency situation or when equipment is undergoing service or maintenance Install a Thermal Disconnect Switch Optional Ensures the equipment shuts down in the event of an overload or an overheated motor Refer to Install a Thermal Disconnect Switch for more information The motor on the Power Unit that comes with the Lift is not thermally protected The Electricia...

Page 65: ... Two Hydraulic Lines and One Return Line Already in place and connected Control Stand Cable Connects the Control Stands to the power source Power Cable Connects the Power Unit to the power source Power Source A power source is needed to operate the Lifts CAUTION The Hydraulic Power Ports are almost always labeled P1 P2 the Hydraulic Return Ports are commonly labeled T1 T2 CV1 CV2 or G Do not accid...

Page 66: ... 3 Connect the Control Stands to the Power Unit Refer to Wiring Diagrams for wiring information 4 Connect the Power Disconnect Switch Refer to Wiring Diagrams for wiring information 5 Have a certified licensed Electrician check for any loose connections 6 Fill the Hydraulic Fluid Reservoir The Power Unit s Hydraulic Fluid reservoir must be filled with Hydraulic Fluid or Automatic Transmission Flui...

Page 67: ...e Controls the Controls used in your Multi Lift setup are similar to the Controls used with a standard Autostacker Refer to The Autostacker Console for more information WARNING Only one Autostacker can be raised or lowered at a time Do not attempt to operate more than one Lift at the same time you will damage the Power Unit The following graphics show the Controls for a standard Autostacker and th...

Page 68: ...Autostacker Parking Lift 68 P N 5900002 Rev D August 2019 Wiring Diagrams ...

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Page 71: ... 16 AWG Two wires Black and Blue Interlinks the two Solenoids on each Lift and connects to the Blue and Orange wire coming from the Control Stand 16 AWG Six wires Green Red Black White Blue and Orange One end connects to the Control Box on Control Stand and the other end connects to the Cable that is routed through the Bottom Connector Tube The following graphic shows the various connections to ma...

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