BendPak RBJ Series, Installation And Operation Manual

Page 1: ...0 RBJ7000 RBJ9000 RBJ15000 RBJ18000 RBJ25000 Designed and engineered by BendPak Inc in Southern California USA Made in China DANGER Always operate this equipment as directed failure to do so may cause injury or death Read the entire contents of this manual prior to installation or operation Make sure all other operators also read this manual By proceeding with setup and operation you agree that yo...

Page 2: ... your nearest BendPak dealer or visit bendpak com support warranty Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maintain or repair the unit without reading and understanding this manual and the labels on the unit Owner Responsibility In order to maintain your product properly and...

Page 3: ... 000 lbs or 3 175 kg ALI certified RBJ9000 Can lift up to 9 000 lbs or 4 082 kg ALI certified RBJ15000 Can lift up to 15 000 lbs or 6 804 kg RBJ18000 Can lift up to 18 000 lbs or 8 165 kg RBJ25000 Can lift up to 25 000 lbs or 11 340 kg ALI is the Automotive Lift Institute an independent organization whose mission is to promote the safe design construction installation inspection and use of automot...

Page 4: ...tion on the bill of lading that lists the missing and or damaged goods If you discover missing or damaged goods after you receive the shipment and have signed the bill of lading notify the carrier at once and request the carrier to make an inspection If the carrier will not make an inspection prepare a signed statement to the effect that you have notified the carrier on a specific date and that th...

Page 5: ...jack is in a locked position before starting work Operating temperature for all rolling bridge jacks is 41 F to 104 F 5 C to 40 C Make sure the weight of a vehicle being raised by a rolling bridge jack does not exceed the maximum lifting capacity of the jack Symbols Following are the symbols used in this manual DANGER Calls attention to an immediate hazard that will result in death or severe injur...

Page 6: ...ore starting work on a vehicle make sure the jack is in a locked position and that all lift pads are in contact with the lifting points on the underside of the vehicle Round lift pad Lift pads are where the jack connects to the lifting points on the underside of the vehicle They fit into the holes on the end of the jack arms You can also add an included extension adapter under the round lift pad t...

Page 7: ...139 kg 305 lbs 139 kg 305 lbs 139 kg Model RBJ9000 RBJ15000 Lifting capacity 9 000 lbs 4 082 kg 15 000 lbs 6 804 kg Minimum arm reach 41 8 1 062 mm 39 4 1 003 mm Maximum arm reach 56 1 1 426 mm 63 7 1 618 mm Shipping weight 305 lbs 139 kg 570 lbs 259 kg Model RBJ18000 RBJ25000 Lifting capacity 18 000 lbs 8 165 kg 25 000 lbs 11 340 kg Minimum arm reach 39 6 1 008 mm 39 6 1 008 mm Maximum arm reach ...

Page 8: ... normally Only use a rolling bridge jack with an appropriate lift that has been installed according to manufacturer s instructions and is operating normally per those instructions WARNING Do not set up or use a rolling bridge jack if the lift is not the model the rolling bridge jack was designed for or the lift was improperly installed Instead contact the manufacturer of the lift or BendPak Custom...

Page 9: ... Series of Rolling Bridge Jacks 9 P N 5900004 May 2017 Rev A You can only use the jack in certain locations You can only use your jack at certain locations on the lift basically the ends but not the middle ...

Page 10: ...dge Jacks 10 P N 5900004 May 2017 Rev A The lift runways must be parallel Make sure the lift runways were installed parallel to each other The distance between the lift runways must be equal along the entire length of the lift ...

Page 11: ...kes it easier to route the integrated air lines and access the pump If you are using just one rolling bridge jack on a lift orient the pump toward the lift s crosstube If you are using two rolling bridge jacks on a lift orient the pump of the first jack toward the lift s crosstube and orient the pump of the second jack towards the outside of the lift When using two rolling bridge jacks on a lift o...

Page 12: ...ects To move a rolling bridge jack into position on the lift 1 Make sure the lift is on the ground or in a locked position 2 Using a shop crane forklift or other lifting device raise the rolling bridge jack and orient it between the lift s two runways Do not lower it onto the lift yet Remember to orient the air hydraulic pump side appropriately if you are using just one rolling bridge jack orient ...

Page 13: ...ge jack going into the utility rail channel on the lift Note Models RBJ18000 and RBJ25000 do not have adjustable arms Tip In Step 7 below you will instructed to install safety brackets on your rolling bridge jack These safety brackets prevent the jack from moving in certain ways helping to prevent accidental injury Consider putting into place the nuts used to secure the safety brackets prior to lo...

Page 14: ... P N 5900004 May 2017 Rev A 5 Lower the rolling bridge jack onto the utility rail either into the channel for jacks with a roller assembly or onto the lip for jacks with a roller 6 Make sure the utility rail channel is clear of all debris ...

Page 15: ...m into place now 8 If you are using two rolling bridge jacks on the lift install the safety brackets on the second jack 9 Raise the lift so that the rolling bridge jack is off the ground and lock the lift at the desired locking position If you locked the lift at a locking position in Step 1 you can ignore this step WARNING Do not start using the rolling bridge jack until you are certain the lift i...

Page 16: ...tion or maintenance release the pressure currently in the system then disconnect the hydraulic air pump from its air pressure supply To set up your hydraulic air pump 1 Remove the thread protector from the air intake valve on the pump 2 Install a threaded fitting not supplied that is compatible with your air pressure supply 3 Connect your air pressure supply to the threaded fitting you just instal...

Page 17: ...t level is below 3 35 inches add hydraulic oil until it is between 3 35 and 3 5 inches Approved fluids are any general purpose ISO 32 ISO 46 or ISO 68 hydraulic oil or approved ATF fluids such as Dexron III Dexron VI Mercon V Mercon LV or any Synthetic Multi Vehicle ATF 5 If the current level is already between 3 35 and 3 5 inches no action needs to be taken 6 Reinstall the vented fill cap To perf...

Page 18: ...ower the jack from a safety lock position press the PUMP end of the pedal to raise it enough so that the safety is off the safety stop pin 5 Flip the safety handle up and off of the safety stop pin 6 Press the RELEASE end of the pedal to lower the jack 7 Release the RELEASE end of the pedal when the jack is fully lowered Your rolling bridge jack is ready for normal operation ...

Page 19: ...Check the area to make sure everyone is clear of the lift and of the jack Also make sure there are no obstructions above the vehicle you will be lifting with the jack 6 Adjust the arms of the jack so that the lift pads make contact with the underside of the vehicle at the lifting points specified by the vehicle manufacturer WARNING Make sure to lift the vehicle at the correct lifting points Liftin...

Page 20: ...correctly positioned on the lifting points of the vehicle you are raising Do not raise a load without the lift pads Visually inspect your rolling bridge jack before each use Do not use it if you find any damage or severe wear Do not rock the vehicle while it is raised or remove items that could cause excessive weight shift Keep the utility rail channel and lips clean and free from debris Hydraulic...

Page 21: ...visual inspection of all moving parts and check for damage or excessive wear Replace any damaged or worn parts before equipment is put back into operation Daily Make sure safety locks are in good operating condition Do not use your jack if the safety locks are damaged or excessively worn Daily Inspect lift pads for damage or excessive wear Replace as required with BendPak parts Weekly Lubricate al...

Page 22: ... gotten into the hydraulic system If it has replace the hydraulic oil and clean the hydraulic system Jack does not move along utility rail Make sure the utility rail channel and lip are clear of obstructions Make sure jack is correctly situated on utility rail channel or lip Make sure jack is installed on an approved lift Jack raises load but does not stay up Make sure you put the jack into a lock...

Page 23: ... A Accessories Optional AK 14 Integrated Rolling Bridge Airline Kit Mounts and secures your airline to the bottom of your lift s runways creating a tidy airline solution for your rolling bridge jacks Visit the website page for the airline kit for more information ...

Page 24: ... Two low profile sliding rubber contact pads Two sliding receivers that accommodate the standard RBJ4500 lift pads or stackable adapters This image shows the short round lift pad on the left and the lift pad base on the right This image shows how to slide the adapters into place You can adjust the positions of the adapters so that the pads make contact with the appropriate lifting points for the v...

Page 25: ...RBJ Series of Rolling Bridge Jacks 25 P N 5900004 May 2017 Rev A Labels Models RBJ4500 RBJ6000 RBJ7000 and RBJ9000 ...

Page 26: ...RBJ Series of Rolling Bridge Jacks 26 P N 5900004 May 2017 Rev A Models RBJ15000 RBJ18000 and RBJ25000 ...

Page 27: ...RBJ Series of Rolling Bridge Jacks 27 P N 5900004 May 2017 Rev A Parts Sheets Model RBJ4500 ...

Page 28: ...RBJ Series of Rolling Bridge Jacks 28 P N 5900004 May 2017 Rev A ...

Page 29: ...RBJ Series of Rolling Bridge Jacks 29 P N 5900004 May 2017 Rev A ...

Page 30: ...RBJ Series of Rolling Bridge Jacks 30 P N 5900004 May 2017 Rev A ...

Page 31: ...RBJ Series of Rolling Bridge Jacks 31 P N 5900004 May 2017 Rev A Model RBJ6000 ...

Page 32: ...RBJ Series of Rolling Bridge Jacks 32 P N 5900004 May 2017 Rev A ...

Page 33: ...RBJ Series of Rolling Bridge Jacks 33 P N 5900004 May 2017 Rev A ...

Page 34: ...RBJ Series of Rolling Bridge Jacks 34 P N 5900004 May 2017 Rev A Model RBJ7000 ...

Page 35: ...RBJ Series of Rolling Bridge Jacks 35 P N 5900004 May 2017 Rev A ...

Page 36: ...RBJ Series of Rolling Bridge Jacks 36 P N 5900004 May 2017 Rev A ...

Page 37: ...RBJ Series of Rolling Bridge Jacks 37 P N 5900004 May 2017 Rev A Model RBJ9000 ...

Page 38: ...RBJ Series of Rolling Bridge Jacks 38 P N 5900004 May 2017 Rev A ...

Page 39: ...RBJ Series of Rolling Bridge Jacks 39 P N 5900004 May 2017 Rev A ...

Page 40: ...RBJ Series of Rolling Bridge Jacks 40 P N 5900004 May 2017 Rev A Model RBJ15000 ...

Page 41: ...RBJ Series of Rolling Bridge Jacks 41 P N 5900004 May 2017 Rev A ...

Page 42: ...RBJ Series of Rolling Bridge Jacks 42 P N 5900004 May 2017 Rev A ...

Page 43: ...RBJ Series of Rolling Bridge Jacks 43 P N 5900004 May 2017 Rev A ...

Page 44: ...RBJ Series of Rolling Bridge Jacks 44 P N 5900004 May 2017 Rev A Model RBJ18000 ...

Page 45: ...RBJ Series of Rolling Bridge Jacks 45 P N 5900004 May 2017 Rev A ...

Page 46: ...RBJ Series of Rolling Bridge Jacks 46 P N 5900004 May 2017 Rev A ...

Page 47: ...RBJ Series of Rolling Bridge Jacks 47 P N 5900004 May 2017 Rev A ...

Page 48: ...RBJ Series of Rolling Bridge Jacks 48 P N 5900004 May 2017 Rev A Model RBJ25000 ...

Page 49: ...RBJ Series of Rolling Bridge Jacks 49 P N 5900004 May 2017 Rev A ...

Page 50: ...RBJ Series of Rolling Bridge Jacks 50 P N 5900004 May 2017 Rev A ...

Page 51: ...RBJ Series of Rolling Bridge Jacks 51 P N 5900004 May 2017 Rev A Maintenance Log ...

Page 52: ...1645 Lemonwood Drive Santa Paula CA 93060 USA 2017 BendPak Inc All rights reserved bendpak com ...