BendPak RJ45LP, Installation And Operation Manual

Page 1: ...nc in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result...

Page 2: ...and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured with safety in mind Your safety also depends on proper training and...

Page 3: ...independent organization whose mission is to promote the safe design construction installation inspection and use of automotive Lifts This manual is mandatory reading for all users of these Rolling B...

Page 4: ...s of the bill of lading freight bill invoice and photographs if available Our willingness to assist in helping you process your claim does not make us responsible for collection of claims or replaceme...

Page 5: ...xceed its maximum lifting capacity Symbols Following are the symbols used in this manual DANGER Calls attention to an immediate hazard that will result in death or severe injury WARNING Calls attentio...

Page 6: ...s Slide in and out so you can precisely position the Lift Pads on the axles of the Vehicles you are lifting Lift Pads Position them under the axle on the underside of the Vehicle Lift Pads fit into th...

Page 7: ...RJW Series of Rolling Jacks 7 P N 5900093 Rev B October 2020 Model RJ7W shown Some models vary slightly Not necessarily to scale Some components exaggerated for clarity...

Page 8: ...ch Jack can only raise up to half of the weight for which the Lift is rated Q Can I use a Rolling Jack on an Alignment Lift A Yes They work the same on an Alignment Lift Q Are Rolling Jacks heavy A Ye...

Page 9: ...ifications are subject to change without notice About Vehicle Wheelbases A four post Lift supports less weight than its rated capacity when the wheelbase of the Vehicle on the Lift is shorter This is...

Page 10: ...rotective equipment during setup leather gloves steel toed work boots eye protection back belts and hearing protection Tools You may need some or all of the following tools Hex key wrench set Medium c...

Page 11: ...ail support bendpak com or call 800 253 2363 Install the Roller Assemblies You must install a Roller Assembly on each end of the Rolling Jack To install a Roller Assembly 1 Raise the Rolling Jack off...

Page 12: ...t or BendPak Customer Service at 800 253 2363 for instructions The Lift must be lowered Before putting your Rolling Jack into position between the Runways fully lower the Lift or set it on its lowest...

Page 13: ...r Lift center the Vehicle between the Front and the Back of the Runways over the area that is not usable for Rolling Jacks This gives you the most room on the two ends the usable areas for your Rollin...

Page 14: ...ing Jack could force it off the Utility Rail increasing the chances it could fall and be damaged or cause injury If Lift Runways are not parallel take the Lift out of service and get it adjusted so th...

Page 15: ...rated air lines and access the Air Operated Hydraulic Pump When using two Rolling Jacks on a Lift orient both pumps towards the outside of the Lift Drawing not necessarily to scale Not all components...

Page 16: ...either fully lowered or engaged on Safety Locks 2 Make sure the Runways are the desired width apart 3 Using a Shop Crane Forklift or other lifting device raise the Rolling Jack and orient it appropri...

Page 17: ...ll components shown Safety Brackets not yet installed Side view 8 Make sure the Utility Rail Channel is clear of debris then carefully move the Rolling Jack a short distance in both directions to veri...

Page 18: ...Nuts to hold the Safety Bracket in place 15 Install the Safety Brackets on the other three Rollers of the Rolling Jack 16 If you are installing two Jacks on the Lift put the second Jack into place sec...

Page 19: ...t you can damage the Air Operated Hydraulic Pump WARNING Before performing installation or maintenance release the pressure currently in the system by pressing and holding the Release End of the Pump...

Page 20: ...ervoir of the Air Operated Hydraulic Pump 1 Remove the Vented Fill Cap 2 Insert a dipstick or piece of plastic into the tank until it hits the bottom 3 Remove the dipstick or piece of plastic and meas...

Page 21: ...WARNING Only leave your Rolling Jack on a Safety Lock or fully lowered 5 To lower the Rolling Jack press the PUMP end of the pedal to get it off the Safety Lock Pin pull up on the Safety Handle to mo...

Page 22: ...il Lip or in the Utility Rail Channel WARNING Use care when using your Rolling Jack If it falls when the Lift is raised it can damage the Jack the ground underneath or cause significant injury to anyo...

Page 23: ...place and tightened and the Safety Brackets are in place 2 Position the tires of the Vehicle in the center of each Runway 3 Set the parking brake on the Vehicle and use a wheel chock to hold the Vehi...

Page 24: ...RELEASE end of the pump when the Jack engages on the Safety Lock it will stop moving down To lower a Vehicle 1 Press the PUMP end for about two seconds this raises the arms a little moving them off th...

Page 25: ...lling Jack Lift Pads must always be used make sure they are correctly positioned under the axle of the Vehicle you are raising Do not raise a load without the Lift Pads Only the Lift Pads should touch...

Page 26: ...ace as required with BendPak parts Weekly Lubricate all rollers with general purpose oil or WD 40 Weekly Check all hose connections bolts and pins to make sure they are properly mounted Weekly Lubrica...

Page 27: ...o Take Jack does not lift load Make sure load is not too heavy Make sure Rolling Jack is getting appropriate air pressure from the air supply Make sure the Air Operated Hydraulic Pump has sufficient H...

Page 28: ...iew of the underside of the Powerside Runway of a Four Post Lift It shows the path the incoming air takes to get to the Air Supply Connector on each Rolling Jack Pump The top of the Runway is not show...

Page 29: ...other models The Adapter Kit includes Two low profile sliding rubber contact pads Two sliding receivers that accommodate the standard RJ45W Lift Pads or stackable adapters This image shows the short...

Page 30: ...RJW Series of Rolling Jacks 30 P N 5900093 Rev B October 2020 Labels...

Page 31: ...RJW Series of Rolling Jacks 31 P N 5900093 Rev B October 2020...

Page 32: ...RJW Series of Rolling Jacks 32 P N 5900093 Rev B October 2020 Parts Sheets...

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Page 41: ...RJW Series of Rolling Jacks 41 P N 5900093 Rev B October 2020...

Page 42: ...RJW Series of Rolling Jacks 42 P N 5900093 Rev B October 2020 Maintenance Log...

Page 43: ...efore making your most recent Lift purchase but did you know the ALI Store www autolift org ali store offers a wide variety of professional easy to use and reasonably priced training and safety materi...

Page 44: ...1645 Lemonwood Drive Santa Paula CA 93060 USA 2020 BendPak Inc All rights reserved bendpak com...