BendPak XpR-10AC, Installation And Operation Manual

Page 1: ...nt safety instructions shown inside 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 Fax 1 805 933 9160 wwwbendpak com Keep this operation manual near the machine at all times Make sure that all users read this manual 10 000 Pound capacity 12 000 Pound Capacity 15 000 Pound Capacity 18 000 Pound Capacity SURFACE MOUNTED TWO POST LIFTS Models xpR 10C XpR 10CX X...

Page 2: ...ir or replace at their option for the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective BendPak Inc will pay labor costs for the first 12 months only on parts returned as previously described The warranty does not extend to t defects caused by ordinary wear abuse misuse shipping damage improper installation voltage or lack of required m...

Page 3: ... lift for correct initial function t Read and follow the safety instructions Keep them readily available for machine operators t Make certain all operators are properly trained know how to safely and correctly operate the unit and are properly supervised t Allow unit operation only with all parts in place and operating safely t Carefully inspect the unit on a regular basis and perform all maintena...

Page 4: ... 13 Step 7 Mounting The Top Trough Assembly 14 Step 8 Mounting The Hydraulic Power Unit 15 Step 9 Installing the Safeties and Safety Cable 16 17 Step 10 Installing Hydraulic Lines 17 18 Step 11 Routing the Equalizer Cables 18 Step 12 Installing Overhead Microswitch 19 Step 13 Installing Power Unit Hose Assembly and Powerside Safety Cover 20 Step 14 Installing the Lift Arms 21 23 Carriage Stop Bolt...

Page 5: ...to operator or bystander or damage to property or lift Failure to follow danger warning and caution instructions may lead to serious personal injury or death to operator or bystander or damage to property Please read entire manual prior to installation Do not operate this machine until you read and understand all the dangers warnings and cautions in this manual For additional copies or further inf...

Page 6: ...t is approved by the manufacturer 7 Do not override self closing lift controls 8 Remain clear of lift when raising or lowering vehicle 9 Clear area if vehicle is in danger of falling 10 Always insure that the safeties are engaged before any attempt is made to work on or near vehicle 11 Dress properly Non skid steel toe footwear is recommended when operating lift 12 Guard against electric shock Thi...

Page 7: ...E REQUIREMENTS 10 000 Lb Models 4 Min Thickness 3 000 PSI 12 000 Lb Models 6 Min Thickness 3 000 PSI 15 000 Lb Models 6 Min Thickness 3 000 PSI 18 000 Lb Models 8 Min Thickness 3 000 PSI DANGER All models MUST be installed on 3000 PSI concrete only conforming to the minimum requirements shown above New concrete must be adequately cured by at least 28 days minimum IMPORTANT NOTICE These instruction...

Page 8: ...ly 2 Offside Column with Lift Head Assembly 1 Powerside Column with Lift Head Assembly 1 Hydraulic Cylinder 2 Parts Box Packing List Enclosed 1 Parts Bag Packed in Part Box 1 Hydraulic Power Unit 1 When removing the lift from shipping angles pay close attention as the posts can slide and can cause injury Prior to removing the bolts make sure the posts are held securely by a fork lift or some other...

Page 9: ...riage Fig 3 2 NOTE Symmetrical models both Cables are same length Asymmetric models have two different length Cables See Fig 3 3 3 Feed threaded end of Cable up through carriage Leave excess cable resting on top of carriage until further steps are required See Fig 3 4 and 3 5 4 Install the Cylinder Fittings in Cylinder Ports Pay attention when installing the Cylinders in step three to ensure that ...

Page 10: ...s welded inside each Column Make sure that the Hose is clear of any moving parts It may be necessary to tie Hose clear of obstructions by using nylon tie straps or wire Refer to Step 10 CAUTION Be sure to route the Hydraulic Hoses through the retaining clips welded inside each Column Fig 3 6 NOTE C models both Equalizer Cables are the same length Top Trough Pulley are not staggered AC models have ...

Page 11: ... use a carpenters chalk line to layout a grid for the Post locations Keep all dimensions and squareness within 1 8 or malfunctioning of the lift can occur See page 11 4 After the Post locations are properly marked use a chalk or crayon to make an outline of the Posts on the floor at each location using the Post Base Plates as a template See Fig 4 1 5 Double check all dimensions and make sure that ...

Page 12: ...PR 10AC 3354 mm 132 10 000 LBS XPR 10ACX 3684 mm 145 10 000 LBS Model A Capacity XPR 10C 3353 mm 132 10 000 LBS XPR 10CX 3683 mm 145 10 000 LBS XPR 12C 3937 mm 155 12 000 LBS XPR 15C 3937 mm 155 15 000 LBS XPR 18C 3937 mm 155 18 000 LBS ...

Page 13: ...ms as necessary under the Base Plate so that when the anchor bolts are tightened the Columns will be plumb See Fig 5 3 6 If installing the Optional Foot Guards place foot guards on left and right side as shown See Fig 5 4 7 With the Foot Guards shims and anchor bolts in place tighten by securing the nut to the base then turning 3 5 full turns clockwise DO NOT use an impact wrench for this procedur...

Page 14: ...p Trough Assembly into position on top of the Columns Bolt to the columns using the 10 mm Hex Bolts Nuts and Washers 3 YOU MUST POSITION THE SWITCH ENCLOSURE ADJACENT POWERSIDE COLUMN See Fig 7 1 14 NOTE In order to route the Equalizer Cables the Pulleys must be removed WARNING If the anchor bolts were loosened to aid on the installation of the Top Trough tighten anchor bolts as indicated in Step ...

Page 15: ...ge to pump can occur The Power Unit must be kept dry Damage to Power Unit caused by water or other liquids such as detergents acid etc is not covered under warranty Operate lift only between temperatures of 41 104 F Improper electrical hook up can damage motor and will not be covered under warranty Motor can not run on 50HZ without a physical change in motor Use a separate breaker for each Power U...

Page 16: ...de Column insert the non looped end of the Safety Cable through the hole located to the right of the Offside Safety Weldment See Fig 9 3 3 Route the Cable under the Pulley and take it up to the Top Trough See Fig 9 4 DANGER ENSURE THAT BOTH THE POWERSIDE OFFSIDE SAFETIES ENGAGE PROPERLY PRIOR TO LIFT OPERATION Fig 9 1 Fig 9 2 Fig 9 3 Fig 9 4 ...

Page 17: ...ure it into place See Fig 9 7 STEP 10 Installing Hydraulic Lines 1 Install the Bulkhead Tee Fitting into the Powerside Column The through hole is located approximately 90 inches from the floor on the back wall of the Powerside Column 2 Connect the Powerside Cylinder Hose to the tee fitting Be sure to route the hose through the retainer rings inside the columns 3 Route the Offside Cylinder Hose Cro...

Page 18: ...raulic Hose through the Columns make sure to route through the retaining rings welded inside each Column Make sure that the Hose is clear of any moving parts It may be necessary to tie Hose clear by using nylon tie straps or wire DANGER Make sure that the safety locks on each Column are fully engaged before attempting to route equalizer cables and or hoses Carriages must be equal height from the f...

Page 19: ...Cord up through Column and across Top Tough through hole on top Trough into the Microswitch Box See Fig 12 3 CAUTION Microswitch Cable must be run through Clips in Column and Top Trough Failure to do so can cause damage to the lift or vehicles Fig 12 1 Fig 12 2 Fig 12 3 DANGER ALL WIRING MUST BE PERFORMED BY A LICENSED ELECTRICIAN DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPON...

Page 20: ...ssembly to the 90 w O ring Fitting on Power Unit See Fig 13 2 3 Connect other end of Power Unit Hydraulic Hose Assembly to the Bulkhead Fitting See Fig 13 3 4 After safeties have been adjusted and checked for proper operation install and Tighten Powerside Safety Cover and Offside Safety Cover mounting bolts See Fig 13 4 and 13 5 20 Fig 13 2 Fig 13 4 Fig 13 5 Fig 13 3 Fig 13 1 WARNING Power Unit Hy...

Page 21: ...in the Lift Heads See Fig 14 3 14 4 2 Install the Lift Head Pins into the Lift Head and through the holes in the Arm Assembly See Fig 14 1 3 Install the Snap Ring into the groove in the Lift Head Pin on under side of the Lift Head See Fig 14 2 Fig 14 1 Fig 14 2 Fig 14 4 Fig 14 3 ...

Page 22: ... 8 Ensure that the Arms do not move when a force of approximately 100 pounds or less is applied laterally to the fully extended arms 9 Adjust the Gear ring on the Arm as necessary to ensure smooth operation and solid engagement of all four Arm Restraint Pin Assemblies with the Arm Restraint Gear Ring Each Arm restraint Assembly must be inspected and adjusted as needed before each and every time th...

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Page 24: ...lation inspection These instructions must be followed to insure proper installation and operation of your lift Failure to comply with these instructions can result in serious bodily injury and or death and or void product warranty Manufacturer will assume no liability for loss or damage of any kind expressed or implied resulting from improper installation or use of this product ...

Page 25: ... delay fuse or circuit breaker n For 208 230 volt single phase use a 25 amp fuse n For 208 230 volt three phase use a 20 amp fuse n For 380 440 volt three phase use a 15 amp fuse Installation and adjustment DO NOT attempt to raise vehicle until a thorough operation check has been completed All wiring must be performed by a certified electrician only DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALL...

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Page 27: ... BE SURE EVERYONE WHO OPERATES THIS EQUIPMENT UNDERSTANDS ALL THE INFORMATION CAUTION WARNING AND DANGER LABELS KEEP ALL LABELS CLEAN SO THEY ARE LEGIBLE THIS APPLIES TO ALL CAUTION WARNING AND DANGER LABELS IT IS THE OWNER S RESPONSIBILITY TO PROVIDE INFORMATION TO ALL OPERATORS FOR SAFE OPERATION OF THIS LIFT REPLACE ANY DAMAGED OR WORN LABELS ONCE ANY PART OF A LABEL BECOMES ILLEGIBLE IT SHOULD...

Page 28: ...sure that all Safety Locks are cleared and free 6 Continue pressing the raise button until the Cables get taught and the lift starts to move 7 Keep hands and feet clear Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points 8 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate all SAFET...

Page 29: ... at full height DO NOT continue pressing button after lift reaches full height Damage to motor can occur if continued 3 Lower the lift only half way by pressing the SAFETY RELEASE handle inward then pressing in the DOWN lever on the Power Unit 4 With the lift at half height slowly loosen the BLEED SCREWS located at the top of each Cylinder to bleed trapped air DO NOT completely remove bleed screws...

Page 30: ...30 30 OPTIONAL EQUIPMENT INSTALLATION ...

Page 31: ...rds to the outside of the 4 Lift Arm Assemblies Tighten the Hex Head Bolts See Fig 1 2 OPTIONAL FOOT GUARD INSTALLATION OPTIONAL CRADLE AND SCREW PAD ADAPTERS Optional Equipment available through your Authorized BendPak Dealer ...

Page 32: ...nce with the lift manufacturer s instructions or ANSI ALI ALOIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and The Employer Shall ensure that lift maintenance personnel are qualified and that they are adequately trained in the maintenance of the lift Shall maintain the periodic inspection and maintenance records recommended by ...

Page 33: ...ontrols they are designed to return to the Off or Neutral position when released DO NOT remove or disable arm restraints ALWAYS remain clear of lift when raising or lowering vehicles ALWAYS use safety stands when removing or installing heavy components DO NOT go under raised vehicle if safety locks are not engaged NEVER LEAVE LIFT IN ELEVATED CONDITION unless all Safety Locks are engaged AVOID exc...

Page 34: ...ere may be a label located on the right front door jamb area showing specific vehicle lift points TYPICAL LIFTING POINTS 4 Position vehicle for proper weight distribution arms under vehicle to allow adapters to contact at the manufacturer s recommended pick up points WARNING To avoid personal injury and or property damage permit only trained personnel to operate lift After reviewing these instruct...

Page 35: ...vehicle center of gravity or have the vehicle center of gravity determined at a vehicle scale Load the vehicle with the enter of gravity midway between adapters Make sure vehicle is neither front nor rear heavy and select the proper configuration for the vehicle to be lifted symmetric asymmetric as shown below Center of balance should be midway between adapters ...

Page 36: ...h bar will contact the highest point on the vehicle WHILE USING LIFT Avoid excessive rocking of vehicle while on lift Always use safety stands as needed or when removing or installing heavy components TO LOWER THE LIFT 1 Remove all tools or other objects from the lift area 2 Raise lift off safety locks Make sure you raise the lift by at least two inches to allow adequate clearance for the locks to...

Page 37: ...l purpose oil or WD 40 Weekly Check all cable connections bolts and pins to insure proper mounting Monthly Check equalizer cable tension Adjust per lift installation instructions Monthly Lubricate locking latch shafts Push latch handle several times for oil to penetrate pivot points Every 3 Months Check anchor bolts for tightness Anchors should be torqued to 90 ft lbs Semi Annually Check fluid lev...

Page 38: ...ovide an unobstructed exit t NEVER drive over lift arms Required monthly maintenance t Check all arm adjusting locks for proper operation t Check all cables connections bolts and pins to insure proper mounting and torque t Visually inspect safeties for proper operation t Lubricate columns with grease t Inspect all anchors bolts and retighten if necessary t Check all columns for squareness and plum...

Page 39: ...r heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing How often to inspect t Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines t Any lifting cables that have met the criteria for removal must be immediately replaced When to replace lifting cables due to broken ...

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Page 42: ...ian t The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle Lift Operation Safety t It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer t The center of gravity should be followed closely to what the...

Page 43: ...dures before operating lift t Keep hands and feet clear Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points t Only trained operators should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift t Use lift correctly Use lift in the proper manner Never use li...

Page 44: ...nd start unit allowing possible contamination it to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or coc...

Page 45: ...new part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 4...

Page 46: ...lace inlet hose assembly 3 Oil seal damaged or cocked Replace oil seal and install 4 Bleed cylinders See Installation Manual 5 See Installation Manual Consult Lift Manufacturer 6 Check vehicle weight Compare weight of vehicle to weight limit of the lift 7 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 8 Replace with new part Replace with new part 9 Re...

Page 47: ...e lift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with new valve Replace with new valve 6 Return unit for repair Return unit for repair 7 See Installation Manual Consult Lift Manufacturer 8 Check complete hydr...

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Page 50: ... POST ASSEMBLY LIFT HEAD FOOT GUARD R H 2 A 14 5730664 XPR 7TRF XP XPR 9 10 POST ASSEMBLY LIFT HEAD FOOT GUARD L H 2 A 15 5736171 MX XPR 9 10 BOLT ON ARM RESTRAINT GEAR 4 B 16 5600163 XPR 7 10 12C 15 18C POWER SIDE SAFETY COVER 1 A 17 5210009 ALL XP XPR 7 9FD 10 12 12FD 15 18C OFF SIDE SAFETY COVER 1 A 18 5746390 XP XPR RJ MX MD 6XP SHORT LIFT PAD EXTENSION 113mm LG 4 A 19 5746395 MX XP XPR LONG L...

Page 51: ...DX FSX 10ACX 10CX LOW PROFILE TRIPLE TELESCOPING ARM ASSEMBLY 2 A SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN SIZE MATERIAL B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS ...

Page 52: ... FSX 10ACX 10CX LOW PROFILE TRIPLE TELESCOPING ARM ASSEMBLY 2 A SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN SIZE MATERIAL B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OT...

Page 53: ... H 2 A 13 XPR 7TRF XP XPR 9 10 POST ASSEMBLY LIFT HEAD FOOT GUARD L H 2 A 14 MX XPR 9 10 BOLT ON ARM RESTRAINT GEAR 4 B 15 XPR 7 10 12C 15 18C POWER SIDE SAFETY COVER 1 A 16 ALL XP XPR 7 9FD 10 12 12FD 15 18C OFF SIDE SAFETY 1 A 17 XP XPR RJ MX MD 6XP SHORT LIFT PAD EXTENSION 113mm LG 4 A 18 MX XP XPR LONG LIFT PAD EXTENSION 182mm LG 4 A 19 WASHER M18 FLAT 2 20 NUT M18 x 2 5 NL 2 21 E RING Ø38mm O...

Page 54: ... FD FS 10C AC LOW PROFILE TRIPLE TELESCOPING ARM ASSEMBLY 2 A SHEET 1 OF 2 REV DWG NO A SIZE TITLE NAME DATE CHECKED DRAWN SIZE MATERIAL B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHE...

Page 55: ...FT HEAD FOOT GUARD R H 2 A 14 5730664 XPR 7TRF XP XPR 9 10 POST ASSEMBLY LIFT HEAD FOOT GUARD L H 2 A 15 5736171 MX XPR 9 10 BOLT ON ARM RESTRAINT GEAR 4 B 16 5600163 XPR 7 10 12C 15 18C POWER SIDE SAFETY COVER 1 A 17 5210009 ALL XP XPR 7 9FD 10 12 12FD 15 18C OFF SIDE SAFETY COVER 1 A 18 5746390 XP XPR RJ MX MD 6XP SHORT LIFT PAD EXTENSION 113mm LG 4 A 19 5746395 MX XP XPR LONG LIFT PAD EXTENSION...

Page 56: ...BLY 2 A 4 5215195 XPR 9 10C CX LOW PROFILE MEDIUM ARM ASSEMBLY 2 A SHEET 1 OF 2 DWG NO A TITLE CHECKED DRAWN SIZE MATERIAL B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED 5...

Page 57: ... 5730664 XPR 7TRF XP XPR 9 10 POST ASSEMBLY LIFT HEAD FOOT GUARD L H 2 A 14 5736171 MX XPR 9 10 BOLT ON ARM RESTRAINT GEAR 4 B 15 5600163 XPR 7 10 12C 15 18C POWER SIDE SAFETY COVER 1 A 16 5210009 ALL XP XPR 7 9FD 10 12 12FD 15 18C OFF SIDE SAFETY COVER 1 A 17 5746390 XP XPR RJ MX MD 6XP SHORT LIFT PAD EXTENSION 113mm LG 4 A 18 5746395 MX XP XPR LONG LIFT PAD EXTENSION 182mm LG 4 A 19 5545342 WASH...

Page 58: ...ONS 04 16 2010 TM SHEET 1 OF 2 REV DWG NO A SIZE NAME DATE MATERIAL B 1645 LEMONWOOD DR SANTA PAULA CA 93060 PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF BENDPAK INC REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF BENDPAK INC IS PROHIBITED NOTE UNLESS OTHERWISE SPECIFIED TM XPR 12C RECEIVED LIFT 02 11 2010 DO NOT SCALE DRAWING ...

Page 59: ...LAT WASHER 2 10 5535354 HEX NUT M12 x1 75 2 11 5520001 RUBBER GROMMET 3 4 I D 1 12 5535001 NUT M8 x 1 25 NL 4 13 5530010 HHB M8 x 1 25 x 25 4 14 5545251 WASHER M10 x 18mm SL 4 15 5535998 NUT M10 x 1 5 4 16 5530760 HEX HEAD BOLT M10x1 25x35 4 17 5540001 2 5 WIRE DIA Ø25 5x150 LG 2 18 5530750 STS M4 2 x 1 7 x 6 2 19 5545535 C WASHER SHIM FOR LIFTS 20 20 5545341 WASHER M10 x Ø20 FLAT 4 21 5535013 NUT...

Page 60: ...r Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com pn 5900043 ...