BendPak XPR-9D Series, Installation And Operation Manual

Page 1: ...n on the part of the operator DO NOT operate or repair this equipment without reading this manual and the important safety instructions shown inside Keep this operation manual near the lift at all times Make sure that ALL USERS read and understand this manual 1645 Lemonwood Dr Santa Paula CA 93060 USA Toll Free 1 800 253 2363 Tel 1 805 933 9970 Fax 1 805 933 9160 wwwbendpak com 9 000 POUND CAPACIT...

Page 2: ...the warranty period those parts returned to the factory freight prepaid which prove upon inspection to be defective BendPak Inc will pay labor costs for the first 12 months only on parts returned as previously described The warranty does not extend to defects caused by ordinary wear abuse misuse negligence shipping damage improper installation voltage or lack of required maintenance damages result...

Page 3: ...ons Follow all installation and operation instructions Make sure installation conforms to all applicable Local State and Federal Codes Rules and Regulations such as State and Federal OSHA Regulations and Electrical Codes Carefully check the lift for correct initial function Read and follow the safety instructions Keep them readily available for machine operators Make certain all operators are prop...

Page 4: ...Post 12 Step 7 Mounting The Hydraulic Power Unit 13 Step 8 Installing the Safeties and Safety Cable 13 15 Step 9 Installing Hydraulic Lines 15 16 Step 10 Routing the Equalizer Cables 16 17 Step 11 Installing Power Unit Hose Assembly and Power Side Safety Cover 18 Step 12 Installing the Lift Arms 18 20 Carriage Stop Bolt Installation Warning 21 Safety Label Placement Guidelines 22 Step 13 Power Uni...

Page 5: ...or bystander or damage to property or lift Failure to follow Danger Warning and Caution instruc tions may lead to serious personal injury or death to operator or bystander or damage to property Please read the entire manual prior to installation Do not operate this machine until you have read and have understood all of the Danger Warning and Caution alerts in this manual For additional copies or f...

Page 6: ...of body away from moving parts Keep feet clear of lift when lowering Avoid pinch points 11 DANGER To reduce the risk of elec tric shock do not use on wet surfaces or expose to rain The power unit used on this lift contains high voltage Disconnect power at the receptacle or at the circuit breaker switch before performing any elec trical repairs Secure plug so that it cannot be accidentally plugged ...

Page 7: ...this lift outdoors CONCRETE SPECIFICATIONS LIFT MODEL CONCRETE REQUIREMENTS XPR 9D 4 Min Thickness 3 000 PSI DANGER ALL MODELS MUST BE INSTALLED ON 3000 PSI CONCRETE ONLY CONFORMING TO THE MINIMUM REQUIREMENTS SHOWN ABOVE NEW CONCRETE MUST BE ADEQUATELY CURED FOR A MINIMUM OF 28 DAYS IMPORTANT NOTICE THESE INSTRUCTIONS MUST BE FOLLOWED TO INSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT FAILU...

Page 8: ...t or some other heavy lifting device PARTS INVENTORY Be sure to take a complete inventory of parts prior to beginning installation Description Qty Floorplate 1 Front Arm Assembly 2 Rear Arm Assembly 2 Off Side Post with Carriage Assembly 1 Power Side Post with Carriage Assembly 1 Hydraulic Cylinder 2 Parts Box Packing List Enclosed 1 Parts Bag Packaged in Part Box 1 Hydraulic Power Unit 1 ...

Page 9: ...tall sheave by reversing the sheave remov al procedure See Fig 3 4 Leave excess cable tied together in a coil to carriage until further steps are required NOTE DETERMINE DESIRED LOCATION AND WIDTH LAYOUT BEFORE RAISING COLUMNS REFER TO LAYOUT CHARTS ON PAGE 10 NOTE FOR XPR 9D MODELS FOR NARROW CONFIGURATION USE THE BUTTON LOCATED AT 12 ABOVE CABLE END FOR WIDE CONFIGURATION USE THE BUTTON LOCATED ...

Page 10: ...E COVER INSTALLATION INSTRUCTIONS To install optional sheave covers place sheave cover on sheave bracket so that the bracket return faces towards the sheave and align pin holes and bolt holes The cut out in the bracket for the cable must be facing towards the base plate Insert pin through sheave cover sheave bracket and sheave Align pin bolt hole with sheave cover bolt hole and sheave bracket bolt...

Page 11: ...on to make an outline of the posts on the floor at each post location using the post base plates as a template See Fig 4 1 6 CHECK ALL DIMENSIONS TWICE and make sure that the layout is perfectly square CHALK LINE FOR XPR 9D CONFIGURATIONS USE BASE PLATE EDGES TO ALIGN POSTS Fig 4 1 483 19 2706 106 9 16 1876 MINIMUM TO NEAREST BAY OR OBSTRUCTION 73 7 8 2181 MINIMUM TO NEAREST WALL 85 7 8 3353 MINIM...

Page 12: ...e base plate so that when the anchor bolts are tightened the posts will be plumb See Fig 5 3 6 If installing the optional foot guards place foot guards on left and right side as shown See Fig 5 4 7 With the foot guards shims and anchor bolts in place tighten by securing the nut to the base then turning 3 5 full turns clockwise DO NOT use an impact wrench for this procedure See Fig 5 5 STEP 6 Insta...

Page 13: ...y 4 ea DANGER ALL WIRING MUST BE PERFORMED BY A LICENSED ELECTRICIAN DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION OF ANY COMPONENTS WITHOUT FIRST ENSURING THAT ELECTRICAL POWER HAS BEEN DISCONNECTED AT THE SOURCE OR PANEL AND CANNOT BE RE ENERGIZED UNTIL ALL MAINTENANCE AND OR INSTALLATION PROCEDURES ARE COMPLETED WARNING DO NOT RUN POWER UNIT WITHOUT OIL DAMAGE TO POWER UNIT PUMP CAN OCC...

Page 14: ... post and over the safety cable sheave 6 Route the cable over the top pin on the safety handle Insert the cable end through the hole on the threaded pin See Fig 8 7 Safety Cable Hairpin Cotter Off Side Safety Weldment Safety Clevis Pin Torsion Spring Fig 8 2 Fig 8 3 Slip looped end over bottom pin Insert non looped end of safety cable through hole in post Fig 8 4 Route safety cable over Off Side s...

Page 15: ...lip Failure to do so may cause damage or injury See Fig 9 3 4 Remove the plastic plug from the power unit power port Install the 90 power unit fitting with O ring using teflon tape Connect the power unit hose assembly to the 90 hydraulic fitting on the power unit DO NOT use teflon tape on the JIC hose fittings See Fig 9 4 Fig 8 7 Route safety cable over the top pin of the Power Side Safety Weldmen...

Page 16: ...H POST MAKE SURE THAT THE HOSE IS CLEAR OF ANY MOVING PARTS IT MAY BE NECESSARY TO TIE THE HOSES CLEAR BY USING NYLON TIE STRAPS OR WIRE FAILURE TO KEEP THE HYDRAULIC HOSES CLEAR MAY RESULT IN THE HYDRAULIC HOSES TO FAIL WHICH MAY RESULT IN DAMAGE OR PERSONAL HARM NOTE POWER PORT LOCATION IN HYDRAULIC POWER UNIT MAY VARY CONFIRM THE LOCATION OF THE POWER PORT ENCLOSED IN THE POWER UNIT DOCUMENTATI...

Page 17: ...aded Cable End Nylock Nut Fig 10 4 NOTE Post cut away for clarity WARNING THE EQUALIZER CABLE SHEAVES WILL NEED TO BE REMOVED TO EASE THE ROUTING OF THE EQUALIZER CABLES BE SURE TO REINSTALL ALL PINS COVERS AND CLIPS OR SERIOUS DAMAGE OR INJURY MAY OCCUR WARNING WHEN THE CABLE ADJUSTING NUTS BOTTOM OUT ON THE THREADED END OF THE CABLE CONNECTOR AND THERE IS STILL SLACK IN THE CABLES THE CABLES HAV...

Page 18: ... 12 2 4 Each arm restraint gear can be oriented in a Left or Right configuration on the arms Each arm and arm restraint gear must be positioned in the proper location in the lift head See Fig 12 3 12 4 Fig 11 1 Screw Floorplate Floorplate Extension Fig 11 2 Fig 12 1 Lift Head Pin Lift Head Pin Snap Ring Snap Ring Lift Head Fig 12 2 Lift Head Pin Lift Head Pin Snap Ring Snap Ring NOTE LEFT AND RIGH...

Page 19: ...s applied laterally to the fully extended arms 9 Adjust the gear ring on the arm as necessary to ensure smooth operation and solid engagement of all four arm restraint pin assemblies with the arm restraint gear ring Fig 12 7 Low Profile Triple Telescoping Arm Assembly Low Profile Medium Arm Assembly Fig 12 4 LEFT RIGHT Fig 12 5 Arm Restraint Gear Ring Arm Restraint Pin Assembly Fig 12 6 DANGER EAC...

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Page 21: ...TION INSPECTION THESE INSTRUCTIONS MUST BE FOLLOWED TO ENSURE PROPER INSTALLATION AND OPERATION OF YOUR LIFT FAILURE TO COMPLY WITH THESE INSTRUCTIONS CAN RESULT IN SERIOUS BODILY INJURY AND OR DEATH AND OR VOID PRODUCT WARRANTY MANUFACTURER WILL ASSUME NO LIABILITY FOR LOSS OR DAMAGE OF ANY KIND EXPRESSED OR IMPLIED RESULTING FROM IMPROPER INSTALLATION OR USE OF THIS PRODUCT ...

Page 22: ... THE OWNER S RESPONSIBILITY TO PROVIDE INFORMATION TO ALL OPERATORS FOR SAFE OPERATION OF THIS LIFT REPLACE ANY DAMAGED OR WORN LABELS ONCE ANY PART OF A LABEL BECOMES ILLEGIBLE IT SHOULD BE REPLACED THE PART NUMBERS FOR THE LABELS ARE LOCATED IN THE LOWER RIGHT CORNER OF THE LABEL REPLACEMENT LABELS MAY BE ORDERED THROUGH YOUR DEALER OR THE ADDRESS BELOW WHEN INSTALLING AND OR REPLACING LABELS BE...

Page 23: ...delay fuse or circuit breaker For 208 230 volt single phase use a 25 amp fuse For 208 230 volt three phase use a 20 amp fuse For 380 440 volt three phase use a 15 amp fuse Installation and adjustment DO NOT attempt to raise vehicle until a thorough operation check has been completed All wiring must be performed by a certified electrician only DANGER DO NOT PERFORM ANY MAINTENANCE OR INSTALLATION O...

Page 24: ...e sure that all safety locks are cleared and free 6 Continue to press the button to raise lift until the cables get taut and the lift starts to move 7 KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points 8 Check all MAIN SAFETY LOCKS to make sure they move freely and spring back to the lock position when released Lubricate a...

Page 25: ... lift 2 Continue raising until lift cylinders fully extend to full height DO NOT continue pressing button after lift reach es full height Damage to motor can occur if continued 3 Lower the lift only HALF WAY by pressing the SAFETY RELEASE handle inward then pressing in the DOWN lever on the power unit 4 With the lift at half height slowly loosen the BLEED SCREWS located at the top of each cylinder...

Page 26: ...26 OPTIONAL EQUIPMENT INSTALLATION ...

Page 27: ...es Tighten the Hex Head Bolts See Fig 1 2 OPTIONAL FOOT GUARD INSTALLATION Optional Equipment available through your Authorized BendPak Dealer OPTIONAL CRADLE AND SCREW PAD ADAPTERS Footguards Footguards Footguards Hex Head Bolt SCREW PAD ADAPTER FRAME CRADLE PAD ADAPTER ...

Page 28: ...nts for Operation Inspection and Maintenance Shall display the lift manufacturer s operating instructions ALI SM 93 1 ALI Lifting It Right safety manual ALI ST 90 ALI Safety Tips card ANSI ALI AL OIM 2000 American National Standard for Automotive Lifts Safety Requirements for Operation Inspection and Maintenance and in the case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Refe...

Page 29: ...essary to ensure good contact See Fig 17 2 17 3 3 Some vehicles may have the manufacturer s Service Garage Lift Point locations identified by triangle shape marks on the undercarriage reference ANSI SAE J2184 1992 Also there may be a label located on the right front door jamb area showing specific vehicle lift points 9 MAXIMUM Fig 17 1 Never exceed 9 of lift adapter height by any combination of ad...

Page 30: ...k arm restraint pins for engagement If required slightly move arm to allow restraint gear and pawl to mesh DO NOT hammer arm restraint pin down as this will damage the restraint gear teeth 8 Raise vehicle until tires clear the floor 9 Stop and check adapters for secure contact at vehicle manufacturer s recommended lift points Fig 17 2 9 MAXIMUM Fig 17 3 Never exceed 9 of lift adapter height by any...

Page 31: ...NG valve handle to lower Note Both SAFETY LOCK release and LOWERING valve handles must be held down simultaneously to lower lift Do not override self closing lift controls 5 Remain clear of lift when lowering vehicle Observe pinch point warning decal instructions 6 Remove adapters from under vehicle and swing arms to full drive thru position before moving vehicle 7 If lift is not operating properl...

Page 32: ...ns to insure proper mounting Monthly Check equalizer cable tension Adjust per lift installation instructions Monthly Lubricate locking latch shafts Push latch handle several times for oil to penetrate pivot points Every 3 Months Check anchor bolt torque Anchors should be torqued to 90 ft lbs Semi Annually Check fluid level of lift power unit and refill if required per lift installation instruction...

Page 33: ...ovide an unobstructed exit NEVER drive over lift arms REQUIRED MONTHLY MAINTENANCE Check all arm adjusting locks for proper operation Check all cables connections bolts and pins to insure proper mounting and torque Visually inspect safeties for proper operation Lubricate posts with grease Inspect all anchors bolts and retighten if necessary Check all posts for squareness and plumb Inspect all pivo...

Page 34: ...similar heavy lubricant applied by any method including pump spray dispensing brush hand and or swabbing HOW OFTEN TO INSPECT Lifting cables should be visually inspected at least once each day when in use as suggested by American Petroleum Institute API RP54 guidelines Any lifting cables that have met the criteria for removal must be immediately replaced WHEN TO REPLACE LIFTING CABLES DUE TO BROKE...

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Page 37: ...cian The vehicle manufacturer s recommendations should be used for spotting and lifting the vehicle LIFT OPERATION SAFETY It is important that you know the load limit Be careful that you do not overload the lift If you are unsure what the load limit is check the data plate found on one of the lift columns or contact the manufacturer The center of gravity should be followed closely to what the manu...

Page 38: ...edures before operating lift KEEP HANDS AND FEET CLEAR Remove hands and feet from any moving parts Keep feet clear of lift when lowering Avoid pinch points ONLY TRAINED OPERATORS should operate this lift All non trained personnel should be kept away from work area Never let non trained personnel come in contact with or operate lift USE LIFT CORRECTLY Use lift in the proper manner Never use lifting...

Page 39: ...rt unit allowing possible contamination it to run for 15 seconds 4 Dirty oil Replace oil with clean Dexron ATF 5 Tighten all fasteners Tighten fasteners to recommended torques 6 Check for free movement of release If handle does not move freely replace bracket or handle assembly 7 Check if motor is wired correctly Compare wiring of motor to electrical diagram on drawing 8 Oil seal damaged or cocked...

Page 40: ...w part Replace with new part 5 Reset circuit breaker fuse Reset circuit breaker fuse 6 Return unit for repair Return unit for repair 7 See Installation Manual See Installation Manual 8 Check wall outlet voltage and wiring Make sure unit and wall outlet is wired properly Motor must run at 208 230 VAC LIFT LOWERS SLOWLY OR NOT AT ALL POSSIBLE CAUSE 1 Cylinders binding 1 2 Release valve clogged 5 4 2...

Page 41: ...tlet is wired properly LIFT WILL NOT STAY UP REMEDY INSTRUCTION 1 Check oil level The oil level should be up to the bleed screw in the reservoir with the lift all the way down 2 Oil seal damaged and cocked Replace oil seal around pump shaft 3 Bleed cylinder Refer to Installation Manual 4 Flush release valve Hold release handle down and start unit allowing it to run for 15 seconds 5 Replace with ne...

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Page 48: ...r Parts Or Service Contact BendPak Inc Ranger Products 1645 Lemonwood Dr Santa Paula CA 93060 Tel 1 805 933 9970 Toll Free 1 800 253 2363 Fax 1 805 933 9160 www bendpak com www rangerproducts com p n 5900046 ...