BENEKOV S16, Operating And Installation Instruction Manual

Page 1: ...BOILER OPERATING AND INSTALLATION INSTRUCTION MANUAL BENEKOV S16 BENEKOV S26 BENEKOV S51 ...

Page 2: ... service company that installed your boiler These boilers were approved for operation in EU member states by Strojírenský zkušební ústav s p Engineering Testing Institute state owned enterprise Notified Body 1015 Authorized Body 202 Brno based on certificate no B 30 00612 16 of 31 5 2016 In accordance with Government Regulation No 176 2008 Coll Annex 1 section 1 7 4 it is an ORIGINAL INSTRUCTION M...

Page 3: ...ons for contracted service organizations 25 6 1 Electric connection using via connectors 25 6 2 Verification activities before start up 29 6 3 Putting into operation 29 7 Boiler operation by user 31 7 1 Making fire in the boiler 31 7 2 Boiler operation 32 7 3 Boiler shutdown 32 7 4 Residual risks and their prevention 33 8 Boiler maintenance 34 9 Troubleshooting 35 10 Guidelines for sustained compl...

Page 4: ...pacity of the basic standardized fuel container with additional modules Automatic cleaning of heat transfer surfaces of the heat exchanger Simple quick operation and maintenance Low operating costs 3 draught design of the exchanger guaranteeing high efficiency Low emissions for the neighbourhood Controlled combustion assisted by lambda probe Modulation of thermal output over the entire power outpu...

Page 5: ...umption in attenuation kg h 1 0 4 0 4 0 4 Flue gas temperature at rated output C 108 109 95 at minimum output C 73 69 61 Efficiency 92 1 90 8 90 7 Mass flow rate of flue gas at the output at rated output kg s 1 0 008 0 016 0 024 at minimum output kg s 1 0 004 0 006 0 011 Tab no 3 Parameters of standardized fuel storage containers to the boilers of BENEKOV S series Boiler type BENEKOV S16 BENEKOV S...

Page 6: ...he burner based on a fuel understoking design consists of a screw fuel feeder and a steel grate The fuel feeder consists of a trough for fuel supply a channel for supplying combustion air and a flexible interconnection that serves for pressure equalization under the fireplace and which prevents smoke penetration into the fuel tank during the combustion process The burner is fitted with a ceramic r...

Page 7: ...as two outlets with internal thread G 6 4 The outlet with G 1 2 thread in the bottom part on the right is used to install the drain cock At the rear of the boiler on the top there is a flue gas exhaust adapter leading to the chimney The flue gas exhaust increases the chimney draft and is an integral part of the equipment of S series boilers The boiler body its lid and doors are insulated with non ...

Page 8: ... display 5 Door cover 6 Combustion air fan 7 Preparation for ash remover 8 Boiler body feet cover 9 Emergency fire extinguishing system 10 Cover limit switch of the bunker feeder 11 Feeding from the bunker 12 Turnstile 13 Turnstile chain 14 Overflow cleaning cap 15 Feeding to the boiler 16 Feeder foot 1 16 15 14 12 13 11 10 9 2 3 4 5 6 7 8 ...

Page 9: ...lexible blades of stirrer 20 Lambda probe 21 Flue gas exhaust 22 Drive of feeder from the bunker 23 Drive of feeder to the boiler 24 Control unit switchboard 25 Feeding to the boiler 26 Automatic heat exchanger cleaning drive 27 Inlet for filling and discharge of the boiler 26 25 23 24 22 21 20 17 18 19 27 ...

Page 10: ...aration for ash remover 9 Boiler control unit display 10 Drive of feeder from the bunker 11 Cover of feeder from the bunker 12 Cover limit switch of the bunker feeder 13 Emergency fire extinguishing system 14 Primary air fan 15 Secondary air fan 16 Feeding to the boiler 17 Drive of feeder to the boiler 18 Turnstile chain 19 Feeding from the bunker 1 14 15 16 18 17 19 10 9 2 3 7 8 11 12 13 6 5 4 ...

Page 11: ... bed 21 Stirrer 22 Flexible blades of stirrer 23 Feeder foot 24 Turnstile 25 Lambda probe 26 Flue gas exhaust 27 Control unit switchboard 28 Automatic heat exchanger cleaning drive 29 Inlet for filling and discharge of the boiler 20 27 26 25 22 23 24 21 28 29 ...

Page 12: ...r A mm B mm C mm D mm E mm Basic feeder arrangement 1000 2816 1732 1105 616 Feeder with extension of 1 m 2000 3801 2717 1105 442 Feeder for container φ 1200 mm 740 dm 3 Feeder with extension of 2 m 3000 4786 3702 1105 268 Basic feeder arrangement 1400 3587 2126 1874 547 Feeder with extension of 1 m 2400 4572 3111 1874 373 Feeder for container φ 2000 mm 2700 dm 3 Feeder with extension of 2 m 3400 5...

Page 13: ...d S26 boiler dimensions with front arrangement of feeding from the bunker A mm B mm C mm D mm E mm Basic feeder arrangement 1000 2400 757 1105 616 Feeder with extension of 1 m 2000 3385 1742 1105 442 Feeder for container φ 1200 mm 740 dm 3 Feeder with extension of 2 m 3000 4370 2727 1105 268 Basic feeder arrangement 1400 3171 1151 1874 547 Feeder for container φ 2000 mm 2700 dm 3 Feeder with exten...

Page 14: ...nt of feeding from the bunker Fig no 7 Parametric BENEKOV S16 and S26 boiler dimensions with rear arrangement of feeding from the bunker A mm B mm C mm D mm E mm Basic feeder arrangement 1000 2144 603 1105 616 Feeder with extension of 1 m 2000 3129 1588 1105 442 Feeder for container φ 1200 mm 740 dm 3 Feeder with extension of 2 m 3000 4114 2573 1105 268 Feeder for container Basic feeder arrangemen...

Page 15: ...S51 boiler dimensions with lateral arrangement of feeding from the bunker Tab no 8 Parametric BENEKOV S51 boiler dimensions with lateral arrangement of feeding from the bunker A mm B mm C mm D mm E mm Arrangement with 2 m feeder 2000 4770 2812 2374 400 Arrangement with 3 m feeder 3000 5755 3797 2374 226 Arrangement with 4 m feeder 4000 6740 4782 2374 52 Feeder for container φ 2500 mm 4000 dm 3 Arr...

Page 16: ...gn Fig no 9 Basic BENEKOV S51 boiler dimensions with front arrangement of feeding from the bunker Tab no 9 Parametric BENEKOV S51 boiler dimensions with front arrangement of feeding from the bunker A mm B mm C mm D mm E mm Feeder for container Arrangement with 2 m feeder 2000 4294 1643 2374 400 ...

Page 17: ...ension A is specified by the client when ordering based on the specific boiler room design Fig no 10 Basic BENEKOV S51 boiler dimensions with rear arrangement of feeding from the bunker Tab no 10 Parametric BENEKOV S51 boiler dimensions with rear arrangement of feeding from the bunker A mm B mm C mm D mm E mm Feeder for container Arrangement with 2 m feeder 2000 3851 1471 2374 400 ...

Page 18: ...nk does not ignite Furthermore the turnstile serves as a partial fuel crusher In the event of a longer piece reaching the turnstile the turnstile crushes it into smaller pieces The cover limit switch of the bunker feeder shuts down the screw feeder and fan when the cover is open After proper closure both will return to normal operation The emergency fire extinguishing system is another security fe...

Page 19: ...ith a diameter of 2 500 mm valid for BENEKOV S51 Additional fuel container module with a diameter of 1200 mm valid for BENEKOV S16 and S26 Additional fuel container module with a diameter of 2 000 mm valid for BENEKOV S16 and S26 Additional fuel container module with a diameter of 2 500 mm valid for BENEKOV S51 1 m extension of feeding from the bunker S26 valid for BENEKOV S16 and S26 see fig no 1...

Page 20: ...20 Fig no 14 Boiler ash remover for S51 Fig no 15 Boiler flue gas exhaust for S16 and S26 ...

Page 21: ...21 Fig no 16 Boiler flue gas exhaust for S51 Fig no 17 Basic fuel container module Fig no 18 Additional fuel container module Fig no 19 1 meter extension of feeding from the bunker S16 and S26 ...

Page 22: ...ing and marking ČSN 06 0310 2014 Heating systems in buildings Design and installation ČSN 06 0830 2014 Heating systems in buildings Safety devices ČSN 07 7401 1992 Water and steam for thermal energy equipment with working pressure up to 8 MPa B Regarding chimney ČSN 73 4201 2010 Chimneys and flues Design implementation and connection of fuel consumers C Regarding fire regulations ČSN 06 1008 1997 ...

Page 23: ...r purposes Safety 2 102 Particular requirements for appliances burning gas oil and solid fuel containing electrical connections ČSN EN 60445 ed 4 2011 Basic and safety principles for man machine interface marking and identification Marking of conductors with colours or letters and numbers ČSN EN 61000 3 2 ed 3 2006 Electromagnetic compatibility EMC Part 3 2 Limits Limits for harmonic current emiss...

Page 24: ...materials The minimum allowable distance of the outer contours of the boiler and flue gas ducting from flammable materials see detailed specifications in ČSN EN 13 501 1 A1 2010 during installation and operation of the boiler must be at least 400 mm Boiler positioning with regard to the necessary handling space Basic environment AA5 AB5 according to ČSN 33 2000 1 ed 2 2009 The handling space left ...

Page 25: ...t 150 m 3 h 1 According to regulations an authorized person must perform the connection of the heating system pipeline or heater heating element pipeline NOTE When connecting the boiler to the heating system the lowest point as close to the boiler as possible must be equipped with a drain tap 6 Commissioning of the boiler instructions for contracted service organizations Commissioning can only be ...

Page 26: ...it all these loose connector plugs to the boiler even if they are not used When connecting the connectors you must avoid any confusion Please connect the connector plugs and sockets with the identical symbols Before connecting the room thermostat respectively equitherm control it is necessary to remove bridging from the plug of the relevant connector The room thermostat connector respectively equi...

Page 27: ...27 Fig no 22 Connection dimensions of BENEKOV S26 boiler ...

Page 28: ...28 Fig no 23 Connection dimensions of BENEKOV S51 boiler ...

Page 29: ...em water must never be discharged or taken for use except in emergencies like repairs etc Water discharge and filling with new water increases the danger of corrosion and scaling If it is necessary to refill the heating system with water only do this when the boiler is cold to prevent damage to the steel heat exchanger b Heating system tightness c Connection of emergency fire fighting equipment to...

Page 30: ...ion chamber of the BENEKOV S51 boiler 1 Feeding to the boiler 2 Screw shaft 3 Grate 4 Secondary air tube 5 Ceramic reflector 1 pc 6 Ceramic reflector beam 1 Feeding to the boiler 2 Screw shaft 3 Grate 4 Ceramic half ring 2 pcs 5 Distribution of secondary air 6 Ceramic reflector 2 pc 7 Ceramic reflector beam 1 2 3 4 5 6 ...

Page 31: ...he status of the boiler and makes fire see separate control unit instruction manual During the boiler firing and operation the door must be permanently closed 9 If the boiler is not equipped with automatic ignition it is necessary to make fire manually see separate control unit instruction manual Using the control unit manual mode deliver the fuel into the combustion chamber of the boiler Leave th...

Page 32: ...l to push the hot fuel from the feed area of the boiler and burner into the ash tray drawer This is not necessary for short repairs when an operator is present IMPORTANT ADVICE This appliance is not intended for use by persons including children whose physical sensory or mental disability or lack of experience and knowledge prevents them from using the appliance safely It is unacceptable to leave ...

Page 33: ... the boiler must be carried out only by professionally qualified personnel in accordance with applicable technical regulations and standards Supply wiring must comply with applicable regulations Power supply cable and wiring of the boiler must be regularly checked and maintained in the prescribed condition In the event of any damage to electrical equipment the boiler must be shut down unplugged fr...

Page 34: ... deposits mechanically remove any stuck material 5 It is further recommended to perform occasional external cleaning of drives and fans Cleaning must be done using a dry brush The boiler must be disconnected from the power supply during this time 6 A refractory ceramic reflector is located above the boiler burner It does not require any special attention Any fly ash deposited on the surface of the...

Page 35: ...the combustion chamber The turnstile chain was damaged Replace the turnstile chain Boiler fan cable is disconnected or damaged Connect or replace the boiler fan cable Boiler fan does not work The fan is damaged Replace the boiler fan The fan was clogged by dust Clean the boiler fan The fan is noisy in operation The fan bearings are worn Replace the entire boiler fan The fan does not rotate during ...

Page 36: ...damaged Replace the worn damaged sealing cords Smoke appears in the boiler room or fuel container The fuel container is empty Refill the container with prescribed fuel Low volume of combustion air Increase the boiler fan output see the control unit instruction manual The boiler is overheating Set the boiler output to nominal value see the control unit instruction manual The fan is damaged Replace ...

Page 37: ...variety of hydraulic circuits depending on the controller used in the boiler More information see Technical documentation for installation of automatic boilers The solution should be proposed by a designer based on knowledge of the complete heating system If the boiler is operated in accordance with the instructions provided in the Boiler operating and instruction manual it does not need any speci...

Page 38: ...38 The manufacturer reserves the right to make changes to the product such as innovations that may not be included in this manual ...

Page 39: ...39 BENEKOVterm s r o Masarykova 402 CZ 793 12 Horní Benešov Tel 420 554 748 008 Fax 420 554 748 008 E mail info benekov com www benekov com Issue 2016 06 ...