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ENG
CHAPTER 5
ENGINE
HEAD TIMING GEAR ............................................................................................. 176
HEAD TIMING GEAR COVER REMOVAL ...............................................................................................177
REMOVAL OF THE DISTRIBUTION CHAIN TENSIONER ......................................................................178
INLET CAMSHAFT REMOVAL ................................................................................................................179
REMOVAL OF CAMSHAFT, OUTLET SIDE ............................................................................................179
CAMSHAFT CHECK ................................................................................................................................180
OUTLET CAMSHAFT FITTING ................................................................................................................181
INLET CAMSHAFT FITTING ....................................................................................................................182
CHAIN SLIDE REMOVAL .........................................................................................................................183
CHAIN SLIDE ASSEMBLY .......................................................................................................................183
DISTRIBUTION CHAIN INSTALLATION ..................................................................................................184
VALVE CLEARANCE ADJUSTMENT.......................................................................................................184
VALVE FLAP AND CALIBRATED PAD REMOVAL ..................................................................................185
HEAD REMOVAL .....................................................................................................................................187
VALVE FLAP AND SPRING REMOVAL ...................................................................................................188
VALVE OIL SEAL REMOVAL - INSERTION .............................................................................................188
VALVE CHECK .........................................................................................................................................189
VALVE SEAT CHECK ...............................................................................................................................190
VALVE SPRING TEST ..............................................................................................................................191
VALVE AND VALVE SPRING FITTING ....................................................................................................191
CYLINDER CHECK ..................................................................................................................................192
HEAD FITTING .........................................................................................................................................192
PISTONS ................................................................................................................. 193
PISTON PIN REMOVAL ...........................................................................................................................194
PIN CHECK: .............................................................................................................................................194
PIN ASSEMBLY ........................................................................................................................................195
PISTON CHECK .......................................................................................................................................195
ELASTIC CLIP CONTROL .......................................................................................................................196
CLIP FITTING ...........................................................................................................................................197
PISTON FITTING .....................................................................................................................................197
CRANK GEAR ........................................................................................................ 198
CHECK OF CONNECTING ROD AND CONNECTING ROD HALF BEARINGS ....................................198
CONNECTING ROD AND CONNECTING ROD HALF BEARING INSTALLATION ................................198
MAIN HALF BEARING AND DRIVE SHAFT INSTALLATION ..................................................................200
DRIVE SHAFT CHECK ............................................................................................................................204
DRIVE SHAFT INSTALLATION ................................................................................................................204
CLUTCH .................................................................................................................. 205
CLUTCH AND DISC REMOVAL ...............................................................................................................206
FRICTION DISC CHECK .........................................................................................................................207
STEEL DISC CHECK ...............................................................................................................................207
DISC ASSEMBLY .....................................................................................................................................207
CLUTCH ASSEMBLY ...............................................................................................................................208
GEAR ASSEMBLY .................................................................................................. 209
GEAR ASSEMBLY ...................................................................................................................................211
GEAR FORK CHECK ...............................................................................................................................213
NEUTRAL SENSOR ASSEMBLY .............................................................................................................216
LUBRICATION SYSTEM ........................................................................................ 217
OIL SUMP AND INLET FILTER REMOVAL ..............................................................................................218
OIL SUMP AND INLET FILTER INSTALLATION ......................................................................................218
PRESSURE-RELIEF VALVE INSTALLATION ..........................................................................................219
Summary of Contents for 2014 BN600
Page 1: ...SERVICE STATION MANUAL code Pure Passion since 1911 ...
Page 6: ...GEN INFO 5 GEN INFO General Information CHAPTER 1 ...
Page 19: ...SPEC 18 SPEC Specifications CHAPTER 2 ...
Page 37: ...CHK ADJ 36 CHK ADJ Inspections and Periodic Adjustments CHAPTER 3 ...
Page 40: ...CHK ADJ 39 NOTES ...
Page 80: ...CHAS 79 Frame CHAPTER 4 CHAS ...
Page 175: ... 174 ENG ENG Engine CHAPTER 5 ...