Benelli TRK249, Manual

Page 1: ...TRK249 ...

Page 2: ...BJ250 18 2 CONTENTS Serial Number Location of Parts Meter Indicator Primary Parts Key switch Left Handle Right Handle Fuel Tank Rear Shock Absorber Rear Brake Pedal 10 11 12 15 15 16 21 22 24 24 ...

Page 3: ...pection before Driving How to start the engine Smooth launching To change gear Inspection Maintenance Maintenance Schedule Oil Level Oil Change Spark plug Catalytic Converter Battery Throttle Cable Adjustment Clutch Adjustment Chain Adjustment 24 25 25 26 26 28 29 30 31 31 34 35 35 36 39 40 40 ...

Page 4: ... 4 BJ250 18 Brake Maintenance of Air Filter Bulb Replacement Fuse Replacement Lubrication points Adjustment of Valve Clearance Tire Storage Guideline Specification Technical Parameter 42 44 44 45 46 46 47 48 50 ...

Page 5: ...de you better services involving accessories purchasing or other services Record the numbers for the possible use in the future Vehicle identification number VIN is printed on the right side of the head tube The engine number is printed on lower part of the right case of engine crank case Please write down the numbers for your reference SERIALNUMBER VIN Engine Number ...

Page 6: ...5 6 1 2 4 3 1 Clutch lever 2 Left handle switch 3 ABS switch if equipped 4 Meter 5 Meter function button 7 Throttle grip 6 Right handle switch Rear shock absorber Rear brake pedal Shift pedal 12 Side stand 13 Tank 9 10 11 Front brake lever 8 11 13 12 10 9 ...

Page 7: ...BJ250 18 12 LOCATIONOFPARTS Meter Indicator 1 13 14 3 4 5 6 7 15 2 8 9 12 10 11 ...

Page 8: ...R TEMPERATURE WARNING LAMP It should stop to check the water tank if the WARNING LAMP is light 8 GEAR INDICATOR LAMP Numbers on the meter indicate the gear positions of the vehicle including 1 2 3 4 5 and6 9 WATER TEMPERATURE INDICATOR This indicator indicates the temperature of cooling liquid When the pointer is in between C and H the temperature is normal It should stop to check the water tank i...

Page 9: ...o cause accident Press the key in a proper force P U SH KEY SWITCH position The circuits are on Position turn left to the maximum press the key to the position of Take out the key In this condition the vehicle has been locked If you want to unlock the vehicle insert the key and turn clockwise position All the circuits are off ...

Page 10: ...n the switch to position the left direction signal lamp flashes turn the switch to position the right direction signal lamp flashes And the indicator lamps would turn on accordingly 4 PASSING SWITCH When passing other vehicles press this button so the high beams of the headlamp would flash to alarm the vehicles in front of you PRIMARYPARTS Alarm Turn on the direction signal lamps in time when chan...

Page 11: ... SWITCH Turn switch to position of to light up the front lamp Turn to to light up meter lamp city light and tail lamp turn to for daytime driving PRIMARYPARTS Note Under normal conditions this switch shall be on Operate position Use this switch under emergency situation for example accident or key switch problems 1 2 5 5 3 1 4 3 or Without Headlight Switch With Headlight Switch 5 METER FUNCTION BU...

Page 12: ... fuel does not get contaminated E5 E10 1 2 1 Gasoline containing up to 5 ethanol by volume 2 Gasoline containing up to 10 ethanol by volume Use fuel identified by either of the above symbols to the next position to continue adjustment To change the unit between KM H and MPH turn on the key switch and wait for over 10 secs then long press the set button to realize the unit switches Under any modes ...

Page 13: ...d can be explosive under certain conditions creating the potential for serious burns Turn the ignition switch off Do not smoke Make sure the area is well ventilated and free from any source of flame or sparks this includes any appliance with a pilot light Never fill the tank completely to the top If the tank is filled completely to the top heat may cause the fuel to expand and overflow through the...

Page 14: ...d with one rear shock absorber Spring pre load adjustment The rear shock absorber is equipped with adjustment ring nuts for preload adjustment Adjust the spring preload as follows To increase the preload setting of the spring turn the adjustment ring nut with special wrench to make the suspension stiffer Please rotate opposite direction to achieve a softer setting After adjustment please make sure...

Page 15: ...hen needed NOTICE OF USE OF FUEL AND ENGINE OIL Fuel It is a must to use lead free gasoline Use gasoline contains octane number more than 92 Notice Use lead free gasoline can extend the working life of spark plug Engine Oil NOTICEOFUSEOFFUELANDENGINEOIL Type Full synthetic oil SL10W 50 JASO MA2 Capacity 1 2L 0 05L Caution When the transmission is on neutral position the indicator lamp would turn o...

Page 16: ...he motorcycle very carefully during its running in period also the rider has to be familiar to the performance Note In the first 300km of break in you should examine the cleanliness of the engine oil frequently Check the oil level of engine oil before driving INSPECTION BEFORE DRIVING Please check on the following contents which are very important before driving RUNNINGIN Content Handlebar Braking...

Page 17: ... indicator Horn Brake Switch Horn Brake Switch Engine Oil Correct oil level Correct oil level Throttle 1 Appropriate free play in clutch lever 2 Smooth operation Clutch 1 Appropriate free play in throttle cable 2 Smooth operation no stuck when returning to full close position Driving Chain 1 Appropriate tightness 2 Appropriate lubrication Light Operate all the lamps headlight taillight stoplight i...

Page 18: ...the gear box is in neutral position Start the engine by pushing the start switch Warning Do not start the engine indoor with bad ventilation or without ventilation Do not leave a starting motorcycle when no one else is around Caution Do not run the engine in high speed when you do not drive the motorcycle or it will become overheating and damage its inner parts INSPECTIONBEFOREDRIVING ...

Page 19: ...r according to driving speed It is dangerous to drive with clutch disengaged Lower the gear when you slow down the motorcycle to make engine run within normal rpm range Drive on slope way When drive on uphill road motorcycle will slow down and seem to be lack of power Switch to low gears so that engine can generate normal power Shift the gear swiftly to prevent motorcycle from losing speed Turn to...

Page 20: ... side stand please shift to the first gear to prevent slipping Shift to neutral position before starting the engine Turn the power key to the position to stop the engine Remove ignition key from the switch after locking for security reason BJ250 18 30 Warning It is dangerous only to use either the front brake or rear brake which may causes the motorcycle to skid or lose control Be careful and use ...

Page 21: ...ubrication and specified maintenance should be taken according to the following chart the inspection and maintenance of the key components are required to be made by professionals Better to consult authorized dealers to do inspection and maintenance for safety s sake MAINTENANCE SCHEDULE INSPECTION MAINTENANCE ...

Page 22: ...the odometer reading exceeds the fixed value 3 Take more maintenance to keep good performance for frequent driving in heavy conditions as rugged roads OIL LEVEL OIL CHANGE Check the oil level before starting the engine Put the motorcycle on side stand Pull the handle bar and let the bike stand vertical to the flat ground Check if the oil level is between the maximum and minimum level If not fill t...

Page 23: ...nspection period noted in the maintenance schedule Readjust the electrode gap of spark plug with feeler gauge and keep the gap between 0 7 0 8mm Replace the sparking plug for each 6000km Type of Spark Plug CR8E CATALYTIC CONVERTER IF EQUIPPED In order to meet the requirements of environmental emission the muffler of the motorcycle is equipped with catalytic converter INSPECTION MAINTENANCE Do not ...

Page 24: ...ment is needed please use the genuine parts or entrust the distributors to replace BATTERY Battery is under the seat cushion The battery for the motorcycle is maintenance free type For the new motorcycle please ask the dealer of the company to fill electrolyte into the battery for you It is not necessary to refill electrolyte in the future If you have to take out the battery for inspection please ...

Page 25: ...ur local dealers Connect the wire polarities correctly Positive wire red shall be connected with the positive terminal and negative wire black to the negative terminal Tighten terminal bolts Clean frequently the erosive substances on the terminals with a wire brush while in use Please operate according to the following requirements while filling electrolyte into the maintenance free battery INSPEC...

Page 26: ...g begins normally Attention Please be sure not to tilt the container or electrolyte filling may be interrupted d When you are sure that there is at least one pipe that has bubbles coming out on each side three pipes on each side leave it there and keep the filling process over 20minutes If there is no pipe that has bubbles coming out on each side tap slightly two to three times the bottom of the e...

Page 27: ...of the same type During motorcycle design the battery specifications are considered as the best choice If a battery of a different model is used it may affect performance and life time of the motorcycle and possibly causes electrical failure If the motorcycle will not be used for a long time please remove the battery and charge it once a month THROTTLE CABLE ADJUSTMENT 1 Screw off the lock nut 2 T...

Page 28: ...d free play 3 Tighten locknut CHAIN ADJUSTMENT Adjust the tightness of drive chain for driving each 1000km s in following methods to reach the free play of 10 20mm Make regular adjustment of the chain according to your driving condition INSPECTIONBEFOREDRIVING Warning Suggestions here are for regular maintenance schedule it s recommended for inspection and adjustment of the chain before each drivi...

Page 29: ...t after adjust the chain tightness to 10 20mm and confirm again During regular maintenance check the following conditions of the chain 1 Loose pin 2 Damaged roller 3 Rusty chain link 4 Twisted or snarled link 5 Excessive free play 6 Loose chain The sprocket is probably damaged if any above mentioned problems on the chain are found Check the following items for sprocket INSPECTION MAINTENANCE Notic...

Page 30: ...OT4 brake fluid Please replace it every two years Don t forget to check the amount level in the front brake fluid reservoir Add appropriate brake fluid if necessary Brake pads Check the front and rear wheel brake pads whether have been worn to limits Change the pads if over the limit INSPECTIONBEFOREDRIVING Warning In case of drinking the brake fluid by mistake or contacting with eye or skin wash ...

Page 31: ...wheel brake pads Rear Brake To adjust the stroke of rear brake pedal screw or turn the adjusting bolt of rear brake the free play be adjusted to 20 30mm INSPECTION MAINTENANCE Warning Maintenance of braking system or brake pads should be taken by the authorized dealer which is equipped with necessary tools and can assure the quality of the service Caution The disk braking system has high pressure ...

Page 32: ...ake out after cleaning for complete drying 4 Immerse the filter element in clean engine oil again after saturation take out and squeeze off excessive oil 5 Install the components back in the reverse order of dismount BULB REPLACEMENT Replacing of Head Lamp Bulb Take off the cover replace the old bulb with the same specification one and finally set up in the reversed orders INSPECTIONBEFOREDRIVING ...

Page 33: ...ndicated INSPECTION MAINTENANCE Notice The new bulb installed must in the same specification with the old one High power bulb will increase load to circuit system which will cause faults such like battery power shortage Warning It s dangerous to use other specifications of fuse which would result severe failures like burning firing 15A 25A 10A 10A 10A 15A 10A 15A 15A FUEL PUMP POWER LOCK ECU FAN A...

Page 34: ...afe driving Lubricate your motorcycle after you have driven it for a long mileage or the vehicle is wet due to raining or washing Detail lubrication points are shown in the figure below Motorcycle lubricant Lubricant grease 1 Rear brake pedal shaft 2 Side stand and its spring 3 Throttle cable 4 Pivot of front brake lever 5 Pivot of clutch lever INSPECTIONBEFOREDRIVING ...

Page 35: ...causing slipping or even getting out of control Tire pressure should be kept in the standard range Adjust the tire pressure under a cold condition INSPECTION MAINTENANCE Notice Adjustment of valve clearance will have direct influence on the performance of engine thus requiring strict accordance with the time interval required in Maintenance Schedule Adjustment should be done with professional tech...

Page 36: ...bricate drive chain 3 Detach the spark plug and add one teaspoon of 15 20cm3 clean engine oil to cylinder Pushing the starting switch for several times to distribute oil in the cylinder and install the spark plug again 4 Remove the battery Keep the battery in proper place which can avoid freezing and the direct sunlight 5 Clean and dry the motorcycle Wax the surface of the paint 6 Inflate tire to ...

Page 37: ...r storage 1 Take off the cover and clean the motorcycle Change engine oil if you keep your motorcycle for more than four months 2 Install the battery and do charging as needed 3 Wash away the anti rust agent in fuel tank and add new petrol into fuel tank ...

Page 38: ...11 2 1 Start Type Electric Starting Transmission System Chain Clutch Wet multi plate Front Brake Type Disc brake Rear Brake Type Disc brake Front tire Specification 110 70R17 Rear tire Specification 150 60R17 ELECTRICAL SYSTEM Battery 12V 6Ah YTX7L BS Magneto Fly wheel Magneto Headlamp LED12V 11 8 6W Tail Brake Lamp LED12V1 9W Front city Lamp LED12V 1 2W Rear city Lamp LED12V 0 7W Turn Signal Lamp...

Page 39: ......