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Bennett 621 Interconnection Box Instruction & Service Manual 

Installation Instructions

 

10 

AC POWER WIRING  

WARNING: 

ABSOLUTELY NO DAISY CHAINING COMMUNICATION DATA WIRES, ORANGE AND YELLOW 18AWG. DAMAGE TO THE 
CONTROL CONSOLE MAY RESULT. 

WARNING: 

MAKE SURE THE 621 INTERCONNECTION BOX IS PROPERLY GROUNDED WITH 12AWG GREEN EARTH GROUND WIRE IS 
CONNECTED TO THE GREEN GROUND SCREW INSIDE THE ENCLOSURE. FAILURE TO PROPERLY GROUND THE 
EQUIPMENT CAN CAUSE INJURY OR DAMAGE TO THE EQUIPMENT AND WILL VOID THE BENNETT LIMITED WARRANTY. 

Follow proper grounding procedures to reduce radio frequency interference (RFI). All Bennett equipment must be properly grounded. Follow 
National Electrical Code, Article 514-7 for grounding requirements as well as Bennett’s grounding procedures. It is 

UNACCEPTABLE

 to rely on the 

conduit for these grounding requirements. 

1.

 

A 12 AWG green earth ground wire must be connected to the green ground screw inside the enclosure. The green ground screw 

MUST BE

 

within 1 Ohm of earth ground. This is located near the AC power terminal. 

2.

 

Connect the AC Power Module to J1.  

 

HOW TO CONNECT DISPENSER FUEL COMMUNICATION W IRES 

CAUTION: 

All communication wires must be 18 AWG or larger gas and oil resistant stranded copper THHN per National Electrical 
Code. 

CAUTION: 

Absolutely no daisy chaining (orange and yellow 18-AWG) communication data wires. Damage to the control console 
may result. 

CAUTION: 

DO NOT use wire nuts. Splicing with wire nuts can cause communication failure, system failure, and may void 
warranty. 

Dispenser fuel communication wires for fueling positions 1 through 24 terminate directly to the 621 Circuit Board. Each fueling point has a positive 
(orange) and negative (yellow) connection. A Fueling Point is one side of a dispenser. A two-sided dispenser would have two fueling points. Each 
fueling position is labeled on the circuit board as shown in the figure below. Fueling points 1 through 16 are labeld as 1 through 8. Fueling points 17 
through 24 are labeld as 9-12. (e.g. Fueling point 1 & 2 are labeled as 1, fueling point 3 & 4 are labeled as 2 and etc. Refer to the 

621 Wiring 

Diagram (P2915)

 for detailed information. 

1.

 

Connect data wires to terminal strip positions 1-12. 

Note: 

Each terminal strip channel will supply two fueling positions. This will allow a 

maximum of 24 fueling points.  

2.

 

Connect the other end of the data wire to the 708 CPU Board or to the Current Loop Personality Module located on the 819/919 CPU Board.  

CONNECT DATA DISTRIBUTION BO X COMMUNICATION WIRES  

The following description is used to connect a Data Distribution Box via Generic Current Loop communication. Field connections will depend on the 
generic current loop equipment available at the site. 

Note: 

For any other POS that communicates using Bennett protocol must be programmed on 

Channel 1. Refer to the 

621 Wiring Diagram

 (P2915) for detailed information. 

1.

 

Connect 1 x 18ga. Orange (+ positive) wire to the 621 CPU Board at TS1, + positive as indicated on the diagram. Connect the other end to the 
Data Distribution Box.  

2.

 

Connect 1 x 18ga. Yellow (- negative) wire to the 621 CPU Board at TS1, - negative as indicated on the diagram. Connect the other end to the 
Data Distribution Box. 

 
 

 

INCOMING 12VDC VOLTAGE 

Summary of Contents for 104080

Page 1: ...ON BOX P N 115763 115VAC Fuel Positions 1 through 24 P N 104080 Fan Out Board Installation Service Manual 116186 Rev C 11 13 18 Only Trained Personnel May Work on This Equipment READ THIS MANUAL This...

Page 2: ...99 6202 Email sales bennettpump com or salesintl bennettpump com Website www bennettpump com For new manuals visit our web page at www bennettpump com IMPORTANT Examine the shipment immediately upon a...

Page 3: ...ions 3 Pump Controller Assembly 621 Box 4 SECTION 3 INSTALLATION INSTRUCTIONS 9 621 Interconnection Box Recommended Equipment and Materials 9 How To Mount the 621 Interconnection Box 9 AC Power Requir...

Page 4: ...Bennett 621 Interconnection Box Instruction Service Manual Table of Contents ii Page Intentionally Left Blank...

Page 5: ...authorized personnel only Warranty work may only be performed by Bennett certified technicians To prevent electric shock keep the electrical parts of the dispenser dry Electronic components are static...

Page 6: ...AUTHORIZED ALTERATION OF BENNETT PRODUCTS DANGER BEFORE PERFORMING ANY TYPE OF SERVICE TO THE DISPENSERS BE SURE TO SHUT OFF ALL ELECTRICAL SUPPLIES AND SECURE THEM IN THE OFF POSITION CLOSE ALL VALVE...

Page 7: ...id the Bennett technician to troubleshoot site occurrences The Fan Out Circuit Board provides additional terminal strips for RS485 Data Communication SPECIFICATIONS 621 Dimensions length x width x hei...

Page 8: ...el protocol 621 CIRCUIT BOARD ASSEMBLY For locations with 1 through 16 Fueling Points ITEM DESCRIPTION 1 Enclosure 2 Circuit Board Assembly 621 Generic Current Loop Adaptor 3 Circuit Board Assembly Fa...

Page 9: ...ser Each 621 Interconnection Box uses one 120V 50 60 Hz or 240V 50 60 Hz circuit for power Make sure the power source has the correct frequency and voltage JP1 CURRENT LOOP VOLTAGE The JP1 is a 3 pin...

Page 10: ...tive 23 24 Yellow negative 13 NOT USED Orange positive NOT USED Yellow negative 14 NOT USED Orange positive NOT USED Yellow negative 15 NOT USED Orange positive NOT USED Yellow negative 16 NOT USED Or...

Page 11: ...diagnostic purposes Note All switches must be in the ON position If one of the switches is in the OFF position the point of sale will not be able to communicate to the dispenser connected to that DATA...

Page 12: ...sition screw terminal strip provides a DATA negative connection for each debit credit terminal S1 S8 SWITCH Switches S1 S8 on the circuit board are used for diagnostic purposes Note All switches must...

Page 13: ...ction Box measures 12 x 12 x 4 The enclosure requires four mounting screws These four screws are on 10 by 10 centers Note When installing a 621 Interconnection Box pay attention to the locations of th...

Page 14: ...e and may void warranty Dispenser fuel communication wires for fueling positions 1 through 24 terminate directly to the 621 Circuit Board Each fueling point has a positive orange and negative yellow c...

Page 15: ...m occurs refer to the service and troubleshooting section for more information or call Bennett Technical Support at 1 800 423 6638 1 Apply power to dispensers program them for operation and address th...

Page 16: ...Bennett 621 Interconnection Box Instruction Service Manual Installation Instructions 12 CONNECTION DIAGRAM...

Page 17: ...T Red Generic Current Loop Transmit Fuel Controller D2 WR Red Generic Current Loop Receive Fuel Controller D3 BT Red Bennett Transmit Dispenser Communication D4 BR Red Bennett Receive Dispenser Commun...

Page 18: ...lender VRB Plus None or Select Grade 1 Diesel 4 High Grade 5 Blend 6 Low Grade Three Grade Mixer MGD Uni Hose None or Select Grade 1 Grade A 2 Grade B 3 Grade C One Grade Non Blender MGD Uni Hose None...

Page 19: ...lt equivalent All rebuilt boards have a part number prefix of RB You must use factory rebuilt parts for all warranty service work Please refer to the Distributor Policy Manual for program terms and de...

Page 20: ...Bennett 621 Interconnection Box Instruction Service Manual Parts 16 Page Intentionally Left Blank...

Page 21: ...Bennett 621 Interconnection Box Instruction Service Manual Bennett Limited Warranty...

Page 22: ...Bennett 1218 E Pontaluna Road Spring Lake MI 49456 USA 800 235 7618 Outside USA 231 798 1310 sales bennettpump com www bennettpump com...

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