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Bennett 621 Interconnection Box Instruction & Service Manual 

Installation Instructions

 

11 

 

CONNECT RS485 COMMUNICATION WIRES  

The following description is used for a RS485 payment communication. Field connections will depend on the Generic Current Loop Equipment 
Available at the Site. Please read and understand other manufacturer information prior to installation. Refer to the 

621 Wiring Diagram

 (P2915) for 

detailed information. 

Note:

  

RS-485 wires should be twisted together no less than 3 turns per foot to reduce the effects of electrical noise on the 
communication circuit. Due to the risk of noise, causing possible problems with communication, Bennett highly recommends 
the use of twisted wires, but does not require it. 

Note: 

Belden shielded cable is accepted but the “drain” must not be 

terminated. 

1.

 

Connect 1 x 18ga. (+ positive) wire to the Fan Out Board at TS1, (+) positive as indicated on the diagram. Connect the other end to the 819/919 
CPU Board at TS3, Terminal 1.  

2.

 

Connect 1 x 18ga. (- negative) wire to the Fan Out Board at TS3, (-) negative as indicated on the diagram. Connect the other end to the 
819/919 CPU Board at TS3, Terminal 3.   

 

HOW TO START-UP THE 621 INTERCONNECTION  BOX 

Refer to the Diagnostics & Troubleshooting section for a detailed description and/or if an error occurs. If a problem occurs, refer to the service and 
troubleshooting section for more information or call Bennett Technical Support at 1-800-423-6638. 

1.

 

Apply power to dispensers, program them for operation, and address the fueling positions accordingly. 

See “Helpful Programming Hints” on 

page 12. 

Refer to your dispenser operator’s manual or X19 technical and dispenser programming manual for detailed programming instructions. 

2.

 

Apply power to POS, Site Controller, and Data Distribution Cabinet. Program and initialize POS as required.

 See “Helpful Programming 

Hints” on page 12

.

 

3.

 

Verify that the communication LED’s are flashing rapidly on the 621 board. 

Refer to page 13 for Troubleshooting Diagnostics. 

 

FUEL POSITION 17 & 18 (-) YELLOW 

FUEL POSITION 17 & 18 (+) ORANGE 

FUEL POSITION 19 & 20 (-) YELLOW 

FUEL POSITION 19 & 20 (+) ORANGE 

FUEL POSITION 23 & 24 (-) YELLOW 

FUEL POSITION 23 & 24 (+) ORANGE 

FUEL POSITION 21 & 22 (-) YELLOW 

FUEL POSITION 21 & 22 (+) ORANGE 

(-) YELLOW TO DATA DISTRIBUTION CABINET  

(+) ORANGE TO DATA DISTRIBUTION CABINET  

FUEL POSITION 1 & 2 (-) YELLOW 

FUEL POSITION 1 & 2 (+) ORANGE 

FUEL POSITION 3 & 4 (-) YELLOW 

FUEL POSITION 3 & 4 (+) ORANGE 

FUEL POSITION 5 & 6 (-) YELLOW 

FUEL POSITION 5 & 6 (+) ORANGE 

FUEL POSITION 7 & 8 (-) YELLOW 

FUEL POSITION 7 & 8 (+) ORANGE 

FUEL POSITION 9 & 10 (-) YELLOW 

FUEL POSITION 9 & 10 (+) ORANGE 

FUEL POSITION 11 & 12 (-) YELLOW 

FUEL POSITION 11 & 12 (+) ORANGE 

FUEL POSITION 13 & 14 (-) YELLOW 

FUEL POSITION 13 & 14 (+) ORANGE 

FUEL POSITION 15 & 16 (-) YELLOW 

FUEL POSITION 15 & 16 (+) ORANGE 

NOT USED 

NOT USED 

NOT USED 

NOT USED 

NOT USED 

NOT USED 

NOT USED 

NOT USED 

(-) NEGATIVE  

RETURN 

(+) POSITIVE  

Summary of Contents for 104080

Page 1: ...ON BOX P N 115763 115VAC Fuel Positions 1 through 24 P N 104080 Fan Out Board Installation Service Manual 116186 Rev C 11 13 18 Only Trained Personnel May Work on This Equipment READ THIS MANUAL This...

Page 2: ...99 6202 Email sales bennettpump com or salesintl bennettpump com Website www bennettpump com For new manuals visit our web page at www bennettpump com IMPORTANT Examine the shipment immediately upon a...

Page 3: ...ions 3 Pump Controller Assembly 621 Box 4 SECTION 3 INSTALLATION INSTRUCTIONS 9 621 Interconnection Box Recommended Equipment and Materials 9 How To Mount the 621 Interconnection Box 9 AC Power Requir...

Page 4: ...Bennett 621 Interconnection Box Instruction Service Manual Table of Contents ii Page Intentionally Left Blank...

Page 5: ...authorized personnel only Warranty work may only be performed by Bennett certified technicians To prevent electric shock keep the electrical parts of the dispenser dry Electronic components are static...

Page 6: ...AUTHORIZED ALTERATION OF BENNETT PRODUCTS DANGER BEFORE PERFORMING ANY TYPE OF SERVICE TO THE DISPENSERS BE SURE TO SHUT OFF ALL ELECTRICAL SUPPLIES AND SECURE THEM IN THE OFF POSITION CLOSE ALL VALVE...

Page 7: ...id the Bennett technician to troubleshoot site occurrences The Fan Out Circuit Board provides additional terminal strips for RS485 Data Communication SPECIFICATIONS 621 Dimensions length x width x hei...

Page 8: ...el protocol 621 CIRCUIT BOARD ASSEMBLY For locations with 1 through 16 Fueling Points ITEM DESCRIPTION 1 Enclosure 2 Circuit Board Assembly 621 Generic Current Loop Adaptor 3 Circuit Board Assembly Fa...

Page 9: ...ser Each 621 Interconnection Box uses one 120V 50 60 Hz or 240V 50 60 Hz circuit for power Make sure the power source has the correct frequency and voltage JP1 CURRENT LOOP VOLTAGE The JP1 is a 3 pin...

Page 10: ...tive 23 24 Yellow negative 13 NOT USED Orange positive NOT USED Yellow negative 14 NOT USED Orange positive NOT USED Yellow negative 15 NOT USED Orange positive NOT USED Yellow negative 16 NOT USED Or...

Page 11: ...diagnostic purposes Note All switches must be in the ON position If one of the switches is in the OFF position the point of sale will not be able to communicate to the dispenser connected to that DATA...

Page 12: ...sition screw terminal strip provides a DATA negative connection for each debit credit terminal S1 S8 SWITCH Switches S1 S8 on the circuit board are used for diagnostic purposes Note All switches must...

Page 13: ...ction Box measures 12 x 12 x 4 The enclosure requires four mounting screws These four screws are on 10 by 10 centers Note When installing a 621 Interconnection Box pay attention to the locations of th...

Page 14: ...e and may void warranty Dispenser fuel communication wires for fueling positions 1 through 24 terminate directly to the 621 Circuit Board Each fueling point has a positive orange and negative yellow c...

Page 15: ...m occurs refer to the service and troubleshooting section for more information or call Bennett Technical Support at 1 800 423 6638 1 Apply power to dispensers program them for operation and address th...

Page 16: ...Bennett 621 Interconnection Box Instruction Service Manual Installation Instructions 12 CONNECTION DIAGRAM...

Page 17: ...T Red Generic Current Loop Transmit Fuel Controller D2 WR Red Generic Current Loop Receive Fuel Controller D3 BT Red Bennett Transmit Dispenser Communication D4 BR Red Bennett Receive Dispenser Commun...

Page 18: ...lender VRB Plus None or Select Grade 1 Diesel 4 High Grade 5 Blend 6 Low Grade Three Grade Mixer MGD Uni Hose None or Select Grade 1 Grade A 2 Grade B 3 Grade C One Grade Non Blender MGD Uni Hose None...

Page 19: ...lt equivalent All rebuilt boards have a part number prefix of RB You must use factory rebuilt parts for all warranty service work Please refer to the Distributor Policy Manual for program terms and de...

Page 20: ...Bennett 621 Interconnection Box Instruction Service Manual Parts 16 Page Intentionally Left Blank...

Page 21: ...Bennett 621 Interconnection Box Instruction Service Manual Bennett Limited Warranty...

Page 22: ...Bennett 1218 E Pontaluna Road Spring Lake MI 49456 USA 800 235 7618 Outside USA 231 798 1310 sales bennettpump com www bennettpump com...

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