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1701ULTRA(EC)GBEN, p. 11/29 

 

7

 

AIR

 

SUPPLY

 

&

 

FLUE

 

SYSTEM

 

7.1

 

GENERAL

 

 

 
 
 

 
 

WARNING

 

 

The

 

flue

 

must

 

be

 

in

 

accordance

 

with

 

all

 

international

 

and

 

national

 

rules

 

and

 

regulations

 

in

 

force.

 

Local

 

requirements

 

may

 

apply

 

in

 

addition

 

to

 

national

 

requirements.

 

 

Failure

 

to

 

provide

 

proper

 

flueing

 

could

 

result

 

in

 

death,

 

serious

 

injury

 

and/or

 

property

 

damage.

 

 

The

 

products

 

of

 

combustion

 

must

 

be

 

flued

 

to

 

outside

 

atmosphere.

 

Common

 

flues

 

(for

 

more

 

than

 

one

 

appliance)

 

must

 

not

 

be

 

used.

 

 

Single

 

wall

 

flue

 

pipe

 

exposed

 

to

 

cold

 

air

 

or

 

run

 

through

 

unheated

 

areas

 

should

 

be

 

insulated

 

to

 

avoid

 

condensation.

 

 

If

 

the

 

flue

 

passes

 

through

 

a

 

combustible

 

element

 

of

 

the

 

building

 

it

 

must

 

be

 

enclosed

 

by

 

a

 

sleeve

 

of

 

non

combustible

 

material

 

and

 

separated

 

from

 

the

 

sleeve

 

by

 

at

 

least

 

a

 

25mm

 

air

 

break.

 

The

 

temperature

 

of

 

any

 

combustible

 

material

 

near

 

to

 

the

 

flue

 

must

 

not

 

exceed

 

65°C

 

when

 

the

 

heater

 

is

 

in

 

operation.

 

The

 

flue

 

must

 

be

 

at

 

least

 

50mm

 

away

 

from

 

any

 

combustible

 

material.

 

 

Provision

 

must

 

be

 

made

 

for

 

condensation

 

to

 

flow

 

freely

 

to

 

a

 

point

 

to

 

which

 

it

 

can

 

be

 

released,

 

i.e.

 

drain.

 

 

M

odel

 

ULTRA/ULTRA

 

EC

 

heaters

 

may

 

be

 

installed

 

as

 

type

 

B

 

or

 

type

 

C

 

installations.

 

The

 

unit

 

heaters

 

are

 

designed

 

to

 

operate

 

safely

 

and

 

efficiently

 

with

 

either

 

a

 

horizontal

 

or

 

vertical

 

flue

 

system

 

when

 

installed

 

according

 

to

 

the

 

specific

 

requirements

 

and

 

instructions.

 

If

 

this

 

heater

 

is

 

replacing

 

an

 

existing

 

heater,

 

be

 

sure

 

that

 

the

 

flue

 

is

 

of

 

the

 

correct

 

size

 

and

 

that

 

the

 

existing

 

flue

 

is

 

in

 

good

 

condition.

 

A

 

correctly

 

sized

 

flue

 

system

 

is

 

required

 

for

 

safe

 

operation

 

of

 

the

 

heater.

 

An

 

improper

 

sized

 

flue

 

system

 

can

 

cause

 

unsafe

 

conditions

 

and/or

 

create

 

condensation.

 

The

 

units

 

may

 

be

 

installed

 

as

 

a

 

balanced

 

flue

 

type

 

C

 

heater

 

requiring

 

both

 

a

 

combustion

 

air

 

inlet

 

pipe

 

and

 

a

 

flue

 

pipe

 

or

 

as

 

a

 

power

 

vented

  

heater

 

type

 

B

 

where

 

the

 

combustion

 

air

 

is

 

taken

 

from

 

the

 

space

 

where

 

heater

 

is

 

installed

 

and

 

which

 

requires

 

only

 

a

 

flue

 

pipe

 

exhausting

 

to

 

outdoors.

   

All

 

products

 

of

 

combustion

 

must

 

be

 

flued

 

to

 

outdoor

 

atmosphere.

 

E

ach

 

heater

 

installed

 

as

 

a

 

type

 

B

 

appliance

 

must

 

be

 

fitted

 

with

 

an

 

individual

 

flue

 

pipe

 

and

 

the

 

combustion

 

air

 

inlet

 

opening

 

must

 

be

 

provided

 

with

 

a

 

protection

 

grill.

   

E

ach

 

heater

 

installed

 

as

 

a

 

type

 

C

 

appliance

 

must

 

be

 

fitted

 

with

 

an

 

individual

 

combustion

 

air/flue

 

pipe

 

system.

  

Type

 

C2

 

appliance,

 

with

 

single

 

pipe

 

system

 

for

 

supply

 

of

 

combustion

 

air

 

and

 

evacuation

 

of

 

flue

 

gasses,

 

are

 

not

 

allowed.

 

For

 

testing,

 

the

 

flue

 

pipe

 

should

 

include

 

a

 

sealable

 

test

 

point.

 

Ideally

 

the

 

test

 

point

 

should

 

be

 

at

 

least

 

450mm

 

away

 

from

 

the

 

air

 

heater

 

flue

 

connection

 

socket.

 

However

 

if

 

a

 

concentric

 

flue

 

is

 

attached

 

directly

 

to

 

the

 

connection

 

sockets

 

then

 

the

 

combustion

 

should

 

be

 

tested

 

through

 

the

 

flue

 

outlet

 

collar

 

via

 

a

 

drilled

 

test

 

point

 

which

 

must

 

be

 

securely

 

plugged

 

on

 

completion.

 

F

ollow

 

the

 

flue

 

pipe

 

manufacturer’s

 

installation

 

instructions

 

for

 

making

 

joints,

 

including

 

connections

 

to

 

the

 

air

 

heater,

 

for

 

passing

 

through

 

a

 

building

 

element

 

and

 

for

 

support

 

requirements.

 

 

Figure

 

5

 

:

  

Combustion

 

air

 

and

 

flue

 

pipe

 

sockets

 

(standard

 

version)

 

 
 
 
 

Remark

 

:

 

A

 

cover

 

plate

 

can

 

be

 

installed

 

on

 

the

 

rear

 

or

 

top

 

panel.

  

The

 

plate

 

with

 

the

 

fresh

 

air

 

inlet

 

and

 

the

 

flue

 

outlet

 

socket

 

is

 

factory

 

installed

 

on

 

the

 

top

 

panel

 

but

 

can

 

easily

 

be

 

replaced

 

on

 

the

 

rear

 

panel

 

if

 

required.

  

In

 

case

 

of

 

change,

 

a

 

separate

 

kit

 

must

 

be

 

ordered

 

at

 

the

 

supplier.

 

 

 

Combustion

 

air

 

inlet

 

 

Flue

 

connection

 

Summary of Contents for ULTRA 025(EC)

Page 1: ...EC This appliance meets the following EC Directives DIR 2009 142 EC GAD DIR 2014 30 EU EMC DIR 2014 35 EU LVD DIR 2006 42 EC MD INSTALLATION COMMISSIONING SERVICING USER INSTRUCTIONS ATTENTION The man...

Page 2: ...connection Gas supply 17 10 Electrical connections 19 11 Commissioning lighting operation 21 12 Maintenance 23 13 Fault finding 25 14 Spare parts list 27 15 User instructions 27 16 Declaration of conf...

Page 3: ...owledge unless they have been given supervision or instructions concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play w...

Page 4: ...etc The installation is not in accordance with these instructions Wiring is not in accordance with the diagram furnished with the heater Unit is installed without proper clearance to combustible mater...

Page 5: ...harge air along exposed walls with extra units provided to discharge air towards the centre of the area For optimum results heaters are best used in conjunction with recirculating air fans suspended a...

Page 6: ...Protection grade IP Revolutions per minute main fan rpm 950 1260 1340 820 1400 CE Approval number PIN 1 2 G 3 4 G I2H or I3P B22p C12 C32 C42 C52 C62 C82 Max thermal efficiency at max heat input G20...

Page 7: ...ctrical connections 2 Flue connection D 5 Service panel 3 External gas connection C 6 Condensate drain ULTRA ULTRA EC A B C D E F I J K L M 025 738 1217 1 2 G 80 82 405 55 449 135 311 120 035 738 1217...

Page 8: ...p 8 29 Figure 1b ULTRA ULTRA EC 100 all dimensions in mm tolerance 3mm 1 Combustion air inlet 100mm 4 Electrical connections 2 Flue connection 100mm 5 Service panel 3 External gas connection 3 4 G 6...

Page 9: ...100 100 100 820 100 500 100 100 100 820 Heaters can be mounted on suitable non combustible supports 5 INTERNAL LAYOUT Figure 3 1 Metal mesh burner 2 Zero pressure regulator 3 Venturi 4 Differential p...

Page 10: ...t suspension All points must be used Threaded nut inserts are provided on each side of the top of the heater See figure 4 After suspension the air heater should be rigid so as to avoid placing a strai...

Page 11: ...n cause unsafe conditions and or create condensation The units may be installed as a balanced flue type C heater requiring both a combustion air inlet pipe and a flue pipe or as a power vented heater...

Page 12: ...all other relevant regulations rules in force Single wall flue pipe seamless aluminium stainless steel pipes are required All joints must be sealed to prevent products of combustion from leaking into...

Page 13: ...1701ULTRA EC GBEN p 13 29 Figure 7 Type C appliances combustion air and flue pipe sockets VERTICAL FLUE KIT OPTION 302 HORIZONTAL FLUE KIT OPTION 301...

Page 14: ...lation improved vapour barriers and weather proofing These practices mean that buildings are sealed much tighter than in the past Model ULTRA ULTRA EC 025 035 050 075 100 Max straight concentric lengt...

Page 15: ...nt condensation water dripping from the drain pipe If you want to open the siphon e g to clean it the air heater must be shut down For security reasons it is recommended to wear gloves when cleaning t...

Page 16: ...ater a gas tap with coupling must be mounted for servicing see figure 11 It is strongly recommended to place a gas filter and clean the gas tube with nitrogen The whole of the gas service installation...

Page 17: ...the venturi Throttle adjustments and CO2 measurements will have to be made in order to obtain the recommended CO2 value For details please see the CO2 Throttle adjustment section 9 3 Attention Always...

Page 18: ...n make connections to the terminals in the electric box as indicated on the wiring diagram Ensure that all cables and installers wiring are appropriately fixed and that they do not touch the flue comb...

Page 19: ...idual on off control 0 or 100 functioning 2 By means of option 952 weekly programming digital chronothermostat GA11 used for remote control of several units consult option 952 instruction for more det...

Page 20: ...shed during a run cycle an automatic attempt for re ignition will take place If the burner does not relight safety shut down and lockout will occur Manual intervention to reset will be necessary to pu...

Page 21: ...uring which the combustion fan operates prior to activation of the ignition device The safety time is the delay between the gas valve being energised and the flame sensor checking for the presence of...

Page 22: ...ve all the dust from the combustion air fan with a soft cloth or brush 11 Check that the motor and the turbine are undamaged 12 Replace all parts in reverse order Substitution of bulb thermostat LC3 1...

Page 23: ...nel see removal of the service panel 4 Disconnect the electrical connections of the air circulation fan These connections are on the electrical connections terminal see the wiring diagram 5 Loosen the...

Page 24: ...the unit is grounded earthed YES Connect ground wire to unit chassis Replace flame sensor Replace control module YES YES In case of a LL net swap the 2 lines NO Check if the igniter sparks Check prese...

Page 25: ...rameters YES Replace Pressure switch NO Check copper pipe inside the unit is not clogged Replace copper tube Check if the cooling fan works within set parameters NO Replace cooling fan NO Check if the...

Page 26: ...RZ29 035 100 reset switch 60 61988 2645 all signal lamp 60 61997 all pressostat 30 60621 13 605 all venturi gas valve 03 25700 003 0 0 3 025 venturi gas valve 40cm tube 03 25700 051 0 51 035 venturi g...

Page 27: ...set by pushing reset button inside the appliance or the remote control b check if thermal overheat control requires resetting 7 If the thermal overheat control requires resetting and doing so restarts...

Page 28: ...1701ULTRA EC GBEN p 28 29 16 DECLARATION OF CONFORMITY...

Page 29: ...mbiradsales nortek com www ambirad co uk Registered in England N 1390934 Registered office 10 Norwich Street London EC4A 18D Nortek Global HVAC is a registered trademark of Nortek Global HVAC Limited...

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