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1701ULTRA(EC)GBEN, p. 20/29 

 

11.

 

COMMISSIONING,

 

LIGHTING

 

&

 

OPERATION

 

 

Final

 

testing

 

after

 

production

 

ensures

 

that,

 

if

 

the

 

installation

 

has

 

been

 

carried

 

out

 

strictly

 

in

 

accordance

 

with

 

this

 

document,

 

the

 

appliance

 

is

 

ready

 

to

 

be

 

taken

 

into

 

service.

 

 

11.1

 

LIGHTING

 

1.

 

Ensure

 

that

 

the

 

air

 

discharge

 

louvres

 

are

 

open.

 

2.

 

Turn

 

on

 

the

 

gas

 

supply.

 

3.

 

Switch

 

on

 

the

 

electrical

 

supply.

  

4.

 

Set

 

the

 

room

 

thermostat

 

to

 

‘ON’

 

position.

  

5.

 

If

 

the

 

indicator

 

light

 

on

 

the

 

burner

 

relay

 

glows

 

and/or

 

the

 

room

 

thermostat

 

display

 

flashes,

 

press

 

the

 

reset

 

button.

  

6.

 

The

 

burner

 

will

 

now

 

automatically

 

light

 

after

 

about

 

15

 

sec

 

and

 

within

 

60

 

sec

 

the

 

air

 

circulation

 

fan

 

will

 

run.

 

7.

 

If

 

the

 

installation

 

is

 

new,

 

3

 

start

up

 

cycles

 

may

 

be

 

necessary

 

due

 

to

 

air

 

still

 

being

 

present

 

in

 

the

 

gas

 

pipe.

 

Should

 

the

 

air

 

heater

 

still

 

not

 

light,

 

refer

 

to

 

section

 

12

 

:

 

‘Fault

 

Finding’.

 

8.

 

The

 

gas

 

pressure

 

must

 

correspond

 

to

 

the

 

data

 

in

 

table

 

1.

 

If

 

the

 

gas

 

pressure

 

(G20)

 

is

 

higher

 

than

 

60mbar,

 

a

 

pressure

 

regulator

 

with

 

constant

 

terminal

 

pressure

 

must

 

be

 

installed.

  

If

 

the

 

gas

 

pressure

 

is

 

lower

 

than

 

20mbar/17.50mbar,

 

check

 

the

 

supply

 

pipework

 

to

 

ensure

 

it

 

is

 

correctly

 

sized.

 

 

11.2

 

OPERATION

 

 

Attention

 

 

During

 

start

 

up

 

all

 

gas

 

services

 

(up

 

to

 

the

 

gas

 

meter)

 

must

 

be

 

checked

 

again

 

for

 

gas

 

soundness

 

to

 

ensure

 

no

 

leaks

 

are

 

present.

 

The

 

condensation

 

drain

 

pipe

 

and

 

siphon,

 

both

 

already

 

filled

 

with

 

water,

 

must

 

be

 

visually

 

tested

 

for

 

water

 

tightness.

 

 

1.

 

If,

 

for

 

any

 

reason,

 

the

 

burner

 

flame

 

is

 

extinguished

 

during

 

a

 

run

 

cycle,

 

an

 

automatic

 

attempt

 

for

 

re

ignition

 

will

 

take

 

place.

 

If

 

the

 

burner

 

does

 

not

 

relight,

 

safety

 

shut

 

down

 

and

 

lockout

 

will

 

occur.

 

Manual

 

intervention

 

to

 

reset

 

will

 

be

 

necessary

 

to

 

put

 

the

 

air

 

heater

 

back

 

into

 

service.

 

2.

 

In

 

the

 

event

 

of

 

overheating

 

for

 

any

 

reason,

 

overheat

 

controls

 

operate

 

to

 

switch

 

off

 

the

 

burner.

 

In

 

case

 

the

 

heat

 

exchanger’s

 

temperature

 

is

 

too

 

high,

 

the

 

burner

 

will

 

be

 

switched

 

off

 

by

 

the

 

LC1

 

limit

 

control

 

(first

 

safety).

   

The

 

burner

 

automatically

 

switches

 

on

 

again

 

after

 

cooling

 

down

 

and

 

re

start

 

will

 

take

 

place.

 

The

 

limit

 

control

 

LC3,

 

which

 

operates

 

at

 

a

 

higher

 

temperature

 

setting,

 

switches

 

off

 

the

 

burner

 

and

 

itself

 

to

 

a

 

lockout

 

condition

 

requiring

 

a

 

thorough

 

check

 

of

 

the

 

heater

 

and

 

a

 

manual

 

reset

 

via

 

the

 

burner

 

relay

 

or

 

the

 

remote

 

control

 

to

 

restore

 

the

 

heater

 

to

 

operational

 

condition.

 

A

 

cooling

 

time

 

of

 

about

 

1

 

minute

 

is

 

necessary

 

before

 

resetting.

 

3.

 

When

 

the

 

set

 

temperature

 

has

 

been

 

reached,

 

the

 

comfort

 

regulation

 

ensures

 

modulation

 

on

 

the

 

burner.

 

To

 

compensate

 

possible

 

heat

 

losses,

 

warmth

 

is

 

still

 

dissipated

 

by

 

the

 

air

 

heater

 

itself.

 

4.

 

To

 

turn

 

off

 

the

 

air

 

heater

 

for

 

a

 

short

 

period,

 

turn

 

the

 

room

 

thermostat

 

to

 

a

 

lower

 

setting.

  

To

 

relight,

 

reset

 

the

 

thermostat.

 

5.

 

To

 

turn

 

off

 

the

 

heater

 

for

 

a

 

prolonged

 

period,

 

turn

 

the

 

room

 

thermostat

 

to

 

lowest

 

setting

 

and

 

turn

 

off

 

the

 

gas

 

supply

 

to

 

the

 

appliance.

 

Switch

 

off

 

electrical

 

supply

 

to

 

the

 

air

 

heater

 

only

 

after

 

the

 

air

 

circulation

 

fan

 

has

 

stopped.

 

To

 

relight,

 

follow

 

the

 

lighting

 

instructions.

 

6.

 

Gas

 

and

 

electricity

 

must

 

only

 

be

 

turned

 

off

 

in

 

case

 

of

 

emergency

 

or

 

for

 

prolonged

 

periods

 

of

 

shutdown

 

of

 

the

 

air

 

heater.

 

 

 

11.3

 

LED

 

STATUS

 

Summary of Contents for ULTRA 025(EC)

Page 1: ...EC This appliance meets the following EC Directives DIR 2009 142 EC GAD DIR 2014 30 EU EMC DIR 2014 35 EU LVD DIR 2006 42 EC MD INSTALLATION COMMISSIONING SERVICING USER INSTRUCTIONS ATTENTION The man...

Page 2: ...connection Gas supply 17 10 Electrical connections 19 11 Commissioning lighting operation 21 12 Maintenance 23 13 Fault finding 25 14 Spare parts list 27 15 User instructions 27 16 Declaration of conf...

Page 3: ...owledge unless they have been given supervision or instructions concerning use of the appliance by a person responsible for their safety Children should be supervised to ensure that they do not play w...

Page 4: ...etc The installation is not in accordance with these instructions Wiring is not in accordance with the diagram furnished with the heater Unit is installed without proper clearance to combustible mater...

Page 5: ...harge air along exposed walls with extra units provided to discharge air towards the centre of the area For optimum results heaters are best used in conjunction with recirculating air fans suspended a...

Page 6: ...Protection grade IP Revolutions per minute main fan rpm 950 1260 1340 820 1400 CE Approval number PIN 1 2 G 3 4 G I2H or I3P B22p C12 C32 C42 C52 C62 C82 Max thermal efficiency at max heat input G20...

Page 7: ...ctrical connections 2 Flue connection D 5 Service panel 3 External gas connection C 6 Condensate drain ULTRA ULTRA EC A B C D E F I J K L M 025 738 1217 1 2 G 80 82 405 55 449 135 311 120 035 738 1217...

Page 8: ...p 8 29 Figure 1b ULTRA ULTRA EC 100 all dimensions in mm tolerance 3mm 1 Combustion air inlet 100mm 4 Electrical connections 2 Flue connection 100mm 5 Service panel 3 External gas connection 3 4 G 6...

Page 9: ...100 100 100 820 100 500 100 100 100 820 Heaters can be mounted on suitable non combustible supports 5 INTERNAL LAYOUT Figure 3 1 Metal mesh burner 2 Zero pressure regulator 3 Venturi 4 Differential p...

Page 10: ...t suspension All points must be used Threaded nut inserts are provided on each side of the top of the heater See figure 4 After suspension the air heater should be rigid so as to avoid placing a strai...

Page 11: ...n cause unsafe conditions and or create condensation The units may be installed as a balanced flue type C heater requiring both a combustion air inlet pipe and a flue pipe or as a power vented heater...

Page 12: ...all other relevant regulations rules in force Single wall flue pipe seamless aluminium stainless steel pipes are required All joints must be sealed to prevent products of combustion from leaking into...

Page 13: ...1701ULTRA EC GBEN p 13 29 Figure 7 Type C appliances combustion air and flue pipe sockets VERTICAL FLUE KIT OPTION 302 HORIZONTAL FLUE KIT OPTION 301...

Page 14: ...lation improved vapour barriers and weather proofing These practices mean that buildings are sealed much tighter than in the past Model ULTRA ULTRA EC 025 035 050 075 100 Max straight concentric lengt...

Page 15: ...nt condensation water dripping from the drain pipe If you want to open the siphon e g to clean it the air heater must be shut down For security reasons it is recommended to wear gloves when cleaning t...

Page 16: ...ater a gas tap with coupling must be mounted for servicing see figure 11 It is strongly recommended to place a gas filter and clean the gas tube with nitrogen The whole of the gas service installation...

Page 17: ...the venturi Throttle adjustments and CO2 measurements will have to be made in order to obtain the recommended CO2 value For details please see the CO2 Throttle adjustment section 9 3 Attention Always...

Page 18: ...n make connections to the terminals in the electric box as indicated on the wiring diagram Ensure that all cables and installers wiring are appropriately fixed and that they do not touch the flue comb...

Page 19: ...idual on off control 0 or 100 functioning 2 By means of option 952 weekly programming digital chronothermostat GA11 used for remote control of several units consult option 952 instruction for more det...

Page 20: ...shed during a run cycle an automatic attempt for re ignition will take place If the burner does not relight safety shut down and lockout will occur Manual intervention to reset will be necessary to pu...

Page 21: ...uring which the combustion fan operates prior to activation of the ignition device The safety time is the delay between the gas valve being energised and the flame sensor checking for the presence of...

Page 22: ...ve all the dust from the combustion air fan with a soft cloth or brush 11 Check that the motor and the turbine are undamaged 12 Replace all parts in reverse order Substitution of bulb thermostat LC3 1...

Page 23: ...nel see removal of the service panel 4 Disconnect the electrical connections of the air circulation fan These connections are on the electrical connections terminal see the wiring diagram 5 Loosen the...

Page 24: ...the unit is grounded earthed YES Connect ground wire to unit chassis Replace flame sensor Replace control module YES YES In case of a LL net swap the 2 lines NO Check if the igniter sparks Check prese...

Page 25: ...rameters YES Replace Pressure switch NO Check copper pipe inside the unit is not clogged Replace copper tube Check if the cooling fan works within set parameters NO Replace cooling fan NO Check if the...

Page 26: ...RZ29 035 100 reset switch 60 61988 2645 all signal lamp 60 61997 all pressostat 30 60621 13 605 all venturi gas valve 03 25700 003 0 0 3 025 venturi gas valve 40cm tube 03 25700 051 0 51 035 venturi g...

Page 27: ...set by pushing reset button inside the appliance or the remote control b check if thermal overheat control requires resetting 7 If the thermal overheat control requires resetting and doing so restarts...

Page 28: ...1701ULTRA EC GBEN p 28 29 16 DECLARATION OF CONFORMITY...

Page 29: ...mbiradsales nortek com www ambirad co uk Registered in England N 1390934 Registered office 10 Norwich Street London EC4A 18D Nortek Global HVAC is a registered trademark of Nortek Global HVAC Limited...

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