Bently Nevada Ranger Pro ISA100, User Manual

Page 1: ...Ranger Pro ISA100 Wireless Gateway User Guide Bently Nevada Machinery Condition Monitoring 158M1430 Rev ...

Page 2: ...by disclaims any and all liability for any direct indirect consequential or special damages claims for lost profits or third party claims arising from the use of the information whether a claim is asserted in contract tort or otherwise Baker Hughes reserves the right to make changes in specifications and features shown herein or discontinue the product described at any time without notice or oblig...

Page 3: ...e and Failure Analysis 10 Hazardous Materials 10 Recycling Facilities 10 Product Disposal Statement 10 2 Overview 11 2 1 Description 11 2 2 Compliance Information 11 2 3 Informations de conformité 12 3 Installation 13 3 1 Network Requirements 13 Setup Overview 13 3 2 Deploy Gateway 13 Ranger Pro Gateway Mounting 14 Pole Mounting 14 Surface Mounting 15 Outdoor Mounting 16 Ground Connection 16 Surge...

Page 4: ...9 Progress 29 Maintenance 29 Export Logs 29 Save Restore 30 Set Time 30 Software Upgrading 30 Modbus Settings 30 Change Password 33 Restart 33 Logout 33 4 2 Configure Gateways 33 Set Password 34 Set IPv4 TCP IP Address 34 Set Network ID 34 Set Join Key ISA100 35 4 3 Provision Field Devices ISA100 35 4 4 Configure Field Devices 35 5 Verification 37 5 1 Verify Network Connectivity 37 4 46 Ranger Pro...

Page 5: ...41 Clean the Exterior 41 Open the Device 42 Clean the Interior 42 Inspect the Device Casing 42 Inspect the Lid Seal 42 Inspect the Battery 42 Replace the battery 43 Close the Device 43 6 3 Update Gateway Software 43 6 4 Reset Gateway 43 IPv4 Address Reset 44 6 5 Restore Factory Defaults 44 6 6 Update Field Device Firmware 45 6 7 Reboot Field Devices 46 6 8 Harden the System 46 5 46 Ranger Pro ISA1...

Page 6: ...er damage the device cause it to fail or in hazardous locations cause other unintended consequences Devices The Ranger Pro ISA100 Wireless Gateway is shipped in a foam filled package and may be shipped with test data DO NOT DISCARD THIS TEST DATA 1 3 Personal Safety Warnings Labels and markings are provided on the Data Hub to guide the system integrator in the processes of choosing appropriate int...

Page 7: ...equipment is conditional upon use of authorized antennas and correct installation WARNING PROFESSIONAL ANTENNA INSTALLATION ONLY The equipment and antenna must be professionally installed in accordance with the requirements specified in this document See the compliance section for a list of authorized antennas 7 46 Ranger Pro ISA100 Wireless Gateway User Guide 158M1430 Rev ...

Page 8: ...t would subject the circuit board to static damage Some possible causes of static damage include ungrounded soldering irons non conductive plastics and similar materials l Use a suitable grounding strap before handling or performing maintenance on a printed circuit board l Transport and store circuit boards in electrically conductive bags or foil l Use extra caution during dry weather Relative hum...

Page 9: ...dous areas must be performed only after the area has been verified to be free of hazardous materials atmospheres and conditions The following situations could cause a spark enough to ignite an explosion l Potential of electrostatic discharge on plastic components or l Removal or placement of an energized connection WARNING WARNING HAZARDOUS ENVIRONMENT RISK OF EXPLOSIVE ATMOSPHERE The power over e...

Page 10: ...ther and battery related materials such as lithium are limited to no more than trace amounts within the system Recycling Facilities Decommissioning of instrumentation should endeavor to minimize the impact of the waste created by disposal of system material Refer to local or regional waste removal administration to collect information on proper material collection reuse and recycling Product Dispo...

Page 11: ...ed for use with Bently Nevada Ranger Pro devices 2 2 Compliance Information This device complies with part 15 of the FCC Rules and contains license exempt transmitter s receiver s that comply with Innovation Science and Economic Development Canada s license exempt RSS s Operation is subject to these conditions l This device may not cause harmful interference l This device must accept any interfere...

Page 12: ...C et contient des émetteurs récepteurs exempts de licence conformes aux CNR d Innovation Sciences et Développement économique du Canada ISDE Canada applicables aux appareils radio exempts de licence l Cet appareil ne doit pas produire de brouillage et l Cet appareil doit tolérer tout type de brouillage subi y compris ceux susceptibles de perturber le fonctionnement normal de l appareil Les changem...

Page 13: ...at may be in place l Port 80 HTTP l Port 502 MODBUS l Port 4901 GCI All other ports are inaccessible on the gateway Setup Overview To add Ranger Pro Gateways to your network 1 Survey your installation location 2 Decide where to install Ranger Pro Gateways and identify mounting points 3 Install and configure Ranger Pro Gateways 4 Provision Ranger Pro ISA100 field devices 5 Test and verify your inst...

Page 14: ...emoved or that relevant risk mitigation measures have been implemented The connectors to the equipment cannot be connected or disconnected when energized Ranger Pro Gateway Mounting Mounting accessories allow for limited adjustments for either pole or surface mounted installations For ease of installation the gateway with attached mounting flanges can be mounted after the main bracket has been ins...

Page 15: ...e figure above Ensure that the mounting surface is able to support the weight of the gateway as well as any additional strain applied by the cables connected to the gateway Ranger Pro Gateways can also be mounted directly into instrument panels or enclosures using the supplied mounting accessories Figure 3 2 Surface mounting 15 46 Ranger Pro ISA100 Wireless Gateway User Guide 158M1430 Rev ...

Page 16: ...ot replace the need for surge protection assessment and installation by a suitably qualified person General guidelines for surge arrester selection and application principles are given in standards such as l IEC 61643 12 Low voltage surge protective devices Part 12 Surge protective devices connected to low voltage power systems Selection and application principles l IEC 61643 22 Low Voltage Surge ...

Page 17: ...tection features incorporated by design However there are still risks to persons and equipment from sources of surges within the enclosed environment Where surges over 1 kV can occur additional surge suppressors should be installed on the relevant equipment ports to protect from supply side surges Partial Indoor Outdoor Installation The same consideration for supply side surges as in indoor instal...

Page 18: ...ys using the optionally supplied antenna cables If the antenna or equipment is mounted outside a surge arrester or multiple surge arresters should be used as appropriate and according to local regulations Self amalgamating tape must be used to seal the connections between gateways surge arresters and antennae Plant Network Connection Ranger Pro Gateways can be connected to the plant network using ...

Page 19: ...dary power supply connection when using a PoE plant network connection If needed use the supplied A coded M12 field wireable or optional M12 power cable accessory to connect to an external power supply to establish a redundant power supply connection A secondary power supply allows for continued operation Switching between power supplies causes the gateway to reboot and results in temporary loss o...

Page 20: ...ks l Network maintenance l Device configuration and maintenance l Operator activities Login You must login to access the gateway functions Network Selecting the Network section displays a device tree tab control and property list The device tree displays the System Manager Access Point and Ranger Pro Field Devices Sensors and Repeaters Depending on the tree entry selected the tab control and prope...

Page 21: ... GCI Stats tab displays external GCI client connections their respective start times data transmitted and received and number of leases used GCI client connections are limited to 2 concurrent connections Signal Strength The Signal Strength tab displays all Level one Routers RouterIOs and IO devices as well as their respective transmitted and received success and fail count The respective signal st...

Page 22: ...rational Settings contain channel enabling disabling and the configuration of the number of router and IO nodes allowed to join the 1st layer of the mesh i e the 1st hop from the access point The number of Routers and IOs allowed to connect to routers in further hop layers is also configurable The maximum number of layers hops is also configurable More routers result in higher consumption The reco...

Page 23: ...abled devices including IO routers that can connect directly to the BBR We recommend not exceeding 20 routers per 50 devices 15 IO devices per router The maximum number of IO only devices that can connect directly to the parent router 6 Routing devices per router The maximum number of routing enabled devices including IO routers that can connect directly to the parent router 3 Channels The communi...

Page 24: ...s The GCI Stats tab displays external GCI client connections their respective start times data transmitted and received and number of leases used GCI client connections are limited to 2 concurrent connections Signal Strength The Signal Strength tab displays all Level one Routers RouterIOs and IO devices as well as their respective transmitted and received success and fail count The respective sign...

Page 25: ...n outlines The user can name the BBR tag as desired The user must select the Submit button to rename the BBR Tag Figure 4 5 Access Point Logging The Logging settings change the access point level of detail which is recorded in logs for debugging purposes 25 46 Ranger Pro ISA100 Wireless Gateway User Guide 158M1430 Rev ...

Page 26: ...ce is selected and displays a plot of selected channels automatically scaled to the smallest and largest values Device Join History The Device Join History tab display the join states and times of highlighted units Readings The Readings tab displays process value data for each channel in a historical table format Signal Strength The Signal Strength tab displays all connected children and parents o...

Page 27: ...ighted Ranger Pro field device The Device Tag name can also be set here Figure 4 7 Device Information Panel Device Restart The Device Restart settings allow a Ranger Pro field device radio soft restart or application processor restart as provisioned to be rebooted from the User Interface Figure 4 8 Device Restart Panel 27 46 Ranger Pro ISA100 Wireless Gateway User Guide 158M1430 Rev ...

Page 28: ...e When the Firmware section is selected a tab control displays the Firmware Devices to Upgrade Queue and Progress information Figure 4 10 Firmware Tab The Firmware tab is used to upload two different kinds of firmware for Over the Air OTA upgrading of Ranger Pro field device radios and application processors 28 46 Ranger Pro ISA100 Wireless Gateway User Guide 158M1430 Rev ...

Page 29: ...ion levels of upgrades Maintenance When the Maintenance section is selected a tab control displays the Export Logs Save Restore Set Time Software Upgrading Modbus Change Password and Restart functions Export Logs Use the Export Logs tab to archive and encrypt logs for debugging of problems when requested by support technicians This takes a couple of minutes to complete 29 46 Ranger Pro ISA100 Wire...

Page 30: ... to include the UTC offset for the gateway to reflect the host time We recommend using UTC time When setting the time to include the UTC offset ensure that all related system times are adjusted to reflect the same UTC offset Figure 4 13 Set Time Tab Software Upgrading Software Upgrading allows the selection of a software file to upgrade the gateway On selection a dialog box will appear to allow se...

Page 31: ...or static data 1 Modify the Ranger Pro Gateway Modbus settings a Create a new Modbus configuration file to upload the file to the gateway using a text editor b Save the file to be uploaded as modbus_gw ini 31 46 Ranger Pro ISA100 Wireless Gateway User Guide 158M1430 Rev ...

Page 32: ...ect ID Attribute ID Index 1 and Index 2 values see the following table or Ranger Pro User Guide e The current Modbus configuration file can be downloaded by clicking on Download Table 4 2 Modbus Definitions and Settings Location Description Setting AAA Offset from the first Modbus Holding Register increments by B Modbus initial register address is 200 B Data Size word count Reserved 2 MM EUI 64 De...

Page 33: ...teway The Power Cycle option will reinitialize the hardware of the gateway and will reliably restore the device to a well initialized state Logout Once a user has completed any configuration or validation of the network using the Ranger Pro Gateway they should use the Logout function to prevent unauthorized changes to the system 4 2 Configure Gateways We recommend performing basic configuration of...

Page 34: ...nfiguration or installation Set Password For security purposes we recommend you change the password for the Ranger Pro Gateway web interface To change the password l Select Maintenance Change Password tab Set IPv4 TCP IP Address To prevent plant network conflicts we recommend you change the Ranger Pro Gateway IPv4 TCP IP address To change the TCP IP address l Select Network System Manager l Expand...

Page 35: ... Guide 125M6113 Before deploying Ranger Pro ISA100 field devices we recommend you provision each device to join your network Depending on the number of field devices and their current sleep state provisioning can take up to several hours When you provision the device you l Set the network ID to match the gateway network ID l Set the network join key to match the gateway network join key 4 4 Config...

Page 36: ...ame l Expand the Device Role l Change the Device Role as required To implement changes you must reboot the devices For details see Reboot Field Devices on page 46 36 46 Ranger Pro ISA100 Wireless Gateway User Guide 158M1430 Rev ...

Page 37: ...evice l Reboot the Ranger Pro field device This increases how often the device attempts to join the network Refer to the Ranger Pro User Guide document 125M6113 for more information l Verify that the device is correctly provisioned ISA100 field devices must be in a provisioned state with the correct Network ID and join key to join the network l Verify the device s network connection Dismount the d...

Page 38: ...your Ranger Pro Gateway web interface to monitor device signal strength and packet error rates Signal strength RSSI should be above 85 dBm and preferably above 78 dBm Validate Device Data Using the Ranger Pro Gateway device manager web interface verify the publication status and that the measurements are displayed in the Readings tab Icon Status Description Wireless signal icon with a cross Not Jo...

Page 39: ...Figure 5 1 Ranger Pro Trend Data 39 46 Ranger Pro ISA100 Wireless Gateway User Guide 158M1430 Rev ...

Page 40: ...bles using the Modbus TCP protocol Use any Modbus tool to connect with the Ranger Pro Gateway through port 502 Check the Input Register Values as listed in the gateway user interface Modbus tab Figure 5 2 Modbus Input Register Values Example 40 46 Ranger Pro ISA100 Wireless Gateway User Guide 158M1430 Rev ...

Page 41: ...Use a damp cloth to clean the exterior of the Ranger Pro Gateway in potentially hazardous environments WARNING WARNING HAZARDOUS ENVIRONMENT RISK OF EXPLOSIVE ATMOSPHERE A static hazard may exist on the equipment as a result of the non metallic coating The equipment shall only be cleaned with a damp cloth when deployed in a hazardous area Before cleaning or inspecting Ranger Pro Gateways device in...

Page 42: ...damage to the seals Inspect the Lid Seal The device uses a continuous seal to protect the unit against dust and moisture ingress The seal maintains the device s dust and water resistant IP rating Inspect the seal l Verify that the seal is free from dust and debris l To remove dust and dirt use a clean dry cloth Inspect the Battery Inspect the battery before removing it Look for l Swelling or defor...

Page 43: ...oose DO NOT over tighten the captive screws as this may compromise the lid seal Fasten captive screws to a torque of 6 Nm 6 3 Update Gateway Software You may on rare occasions need to update the Ranger Pro Gateway software Request or download software updates from Bently Nevada technical support You can update Ranger Pro Gateway software using the web interface To update gateway firmware 1 Use you...

Page 44: ...efault 192 168 1 1 Remove the magnet or auxiliary power reset connection within 10 seconds of starting the process to prevent the device from entering the factory default restore process 6 5 Restore Factory Defaults To use a magnet to restore the gateway to the factory default settings 1 Place a magnet against the dot icon located on the front label of the Ranger Pro Gateway until the status indic...

Page 45: ...s The Topology field shows the chain of the devices in the network and each 4 digit entry to the left of the 4 digits representing the device in the chain represents a parent of the device Figure 6 1 Devices to Upgrade Tab 7 Select the device s to upgrade and click Execute If multiple devices are selected the device upgrades are optimised by an upgrade scheduler 8 Select the appropriate Firmware a...

Page 46: ... the System The security risk to your network when using Ranger Pro Gateways is like that of any distributed control system or industrial control system You need to take all reasonable steps to properly secure these devices At a minimum to secure Ranger Pro Gateways l Install on secure networks due to unencrypted communications l Use unique strong passwords for all devices l Provide adequate phyic...