Bentone B 30 A, Installation And Maintenance Instruction

Page 1: ...Providing sustainable energy solutions worldwide 178 138 51 3 P93783 2022 11 01 Installation and maintenance instruction B 30 A LMO24 255C2E AS47CK Translation of the original instructions...

Page 2: ...loaded at www bentone com ecodesign da 1 Manualer p andre sprog 2 www bentone com download eller scan QR koden 3 Indtast br nderens artikelnummer der findes p typeskiltet se billede og v lg dit sprog...

Page 3: ...ns 15 4 2 Inspection and maintenance 15 4 3 Start up 15 4 4 Delivery inspection 15 4 5 Preparing for installation 15 4 6 Oil distribution 16 4 7 Electrical connection 16 4 8 Handling and lifting instr...

Page 4: ...nly be carried out by persons who have undergone relevant training The product is packaged to prevent damage from occurring when handled Handle the product with care Lifting equipment must be used to...

Page 5: ...here is risk of crushing injuries Seal inspections must be performed during installation and servicing to prevent leakage fitting and installation work has been completed and approved electrical insta...

Page 6: ...boiler the LMO24 255 or LMO44 255 control unit must be used Fuels HVO XTL according to EN 15940 Fuel oil according to DIN 51603 1 Fuel oil A Bio 10 according to DIN 51603 6 2 1 Dimensions B 30 A Min r...

Page 7: ...cale nozzle assembly and air damper without damper motor 2 Settings air damper with damper motor d1 d 2 d 3 d1 d2 d3 110 10 160 200 Do not exceed working field 2 2 Burner installation 2 2 1 Hole patte...

Page 8: ...0 Max fuse rating 8A Elmin preheater excluded 1 30A 281W Elmax preheater excluded 1 40A 297W PSB 0 NOX class 2 Noise level 82dBA 1 Max operating current see data plate 0 20 40 60 80 100 0 2 4 6 8 10 7...

Page 9: ...70 68 1 35 4 33 51 4 49 53 4 76 56 5 02 59 5 27 62 5 50 65 5 73 68 5 95 70 6 15 73 1 50 4 89 58 4 98 59 5 29 63 5 58 66 5 85 69 6 11 72 6 36 75 6 60 78 6 83 81 1 65 5 09 60 5 49 65 5 82 69 6 14 73 6 4...

Page 10: ...des 4 Nozzle assembly 5 Ignition cable 6 Ignition transformer 7 Control box 8 Reset button 9 Cover inspection glass 10 Fan wheel 11 Motor 12 Photo cell 13 Nozzle assembly adjustment 14 Flame tube 15 A...

Page 11: ...hatches doors water level pressure temperature and other safety devices must be installed in the safety circuit in accordance with current regulations for the system The cables of the safety system mu...

Page 12: ...12 Bentone 3 2 Wiring diagram Outer electrical connection X1 X2 Mains connection and fuse in accordance with local regulations Bn Brown Bu Blue Gn Ye Ground Yellow Bk Black Gy Grey E106234...

Page 13: ...rner control 3 a b The safety time expires If no flame is established before this time limit the control cuts out If for some reasons the flame disappears after this time limit the burner will make an...

Page 14: ...sed the problem by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes Fals...

Page 15: ...ined at the interval specified in the service schedule If the burner is in a dirty environment service should be done at more frequent intervals 4 3 Start up In order to obtain the correct setting a f...

Page 16: ...ct with oil must be selected in materials that are capable of withstanding the medium s physical properties When installing oil hoses check that the inlet and return hoses are fitted to the appropriat...

Page 17: ...17 Bentone 165 105 03 2 4 8 Handling and lifting instruction The lifting aid are available as spare parts...

Page 18: ...o install the drainage hole downwards not available on all flame tubes so that any oil spills can drain out 8 Insulate between flame tube and boiler door for reduced heat radiation 9 Install the fan h...

Page 19: ...t the settings so that they are adapted to the installation and the fuel used B 30 A Burner output 154 kW Estimated nozzle output 154 11 86 13 0 kg h Calorfic value Fuel oil 11 86 kWh kg This provides...

Page 20: ...tion with screw E The damper position can be read on the damper scale F Check air settings with flue gas analysis 5 4 Brake plate adjustment The position of the brake plate must be adjusted to achieve...

Page 21: ...temperature max 60 C Components 1 Suction line G 1 4 2 Return line G 1 4 and internal by pass plug 3 Nozzle outlet G 1 8 4 Pressure gauge port G 1 8 5 Vacuum gauge port G 1 8 6 Pressure adjustment Te...

Page 22: ...n the valve it does not matter which speed the gear set has When the solenoid is activated this by pass channel is closed and because of the full speed of the gear set the pressure necessary to open t...

Page 23: ...38 1 2 18 61 150 2 3 22 73 150 3 4 26 85 150 4 4 30 97 150 11 38 96 150 7 27 71 150 20 54 116 150 16 46 100 150 12 42 107 150 8 31 79 150 23 61 130 150 19 52 112 150 13 47 118 150 9 34 88 150 26 68 14...

Page 24: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 25: ...ing the burner surfaces may be hot When servicing oil bearing components check for oil leakage when the burner are put into operation Filter Gasket 6 1 2 Check oil line seals When the burner has been...

Page 26: ...ct hoses oil lines and electrical cables 2 Loosen pump screw J 3 Loosen locking rings for gasket seal 4 Remove the old gasket seal 2 5 Install the new gasket seal 6 Connect hoses oil lines and electri...

Page 27: ...3 000 h Motor 1 year 3 000 h Drive shaft Check replace in the event of damage Check replace in the event of damage Fan wheel 1 year Replace if need for cleaning imbalance 3000 h Replace if need for cl...

Page 28: ...ssary 9 Install flame tube be sure to install the drainage hole downwards not available on all flame tubes so that any oil spills can drain out 10 Refit fan housing and fixing flange lock with nut G 1...

Page 29: ...the air damper and air intake I lubricate the damper shaft if necessary 6 Refit air damper and regulator 7 Refit the intake grille 8 Switch on the main power and open the fuel supply 9 Start burner an...

Page 30: ...ion Before obtaining access to electrical and fuel line components all supply circuits must be disconnected When servicing replacing components that affect combustion flue gas analysis and soot test m...

Page 31: ...at both ends 6 Refit hoses connection pipes and electrical connection 7 Switch on the main power and open the fuel supply 8 Bleed the pump start the burner and set the correct oil pressure see Technic...

Page 32: ...1 Disconnect the main power and switch off the fuel supply 2 Note the connection of the existing component and disassemble 3 Fit new component with same connection or with specified alternative conne...

Page 33: ...s not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Bo...

Page 34: ...ck that the ignition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the...

Page 35: ...Oil viscosity too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using im...

Page 36: ...d 20 Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke numbe...

Page 37: ...References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared EN 267 2020 Excluding the requirements of Annex J K...

Page 38: ...gulations 2012 References to the relevant harmonised standards used or references to the other technical specifications in relation to which conformity is declared BS EN 267 2020 Excluding the require...

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