Bentone B 30 A2.2H, Installation And Maintenance Instruction

Page 1: ...Providing sustainable energy solutions worldwide 178 112 52 1 2019 08 19 Installation and maintenance instruction B 30 A2 2H...

Page 2: ...2 Bentone...

Page 3: ...r setting ___________________________ 17 5 Burner installation___________________________________ 18 5 1 Examples of basic setting B 30_____________________ 18 5 2 Setting values for nozzle assembly B...

Page 4: ...elative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and...

Page 5: ...tch this must be equipped with a hatch opening switch connected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be...

Page 6: ...h Change cleaning Brake plate 1 Year Change cleaning 3000h Change cleaning Motor 1 year 3000 hrs Cuppling chaft 1 year control change 3000h control change Fan wheel 1 Year Change when dirty unbalance...

Page 7: ...303 188 415 200 108 160 190 35 1 4 J H I B C A D E F G 2 Technical data B 30A 2 2H The burner is intended for Light oil B10 heating oil biofuel blend as defined in DIN V51603 6 and is used for Water h...

Page 8: ...nd B 30 180W 1 3A 230V 50Hz 5 F 230V 2 5A 50Hz 84 dBA 0 5 dBA 2 3 Working field B 30A2 4 5 15 0 kg h 55 175 kW 2 3 1 Electric Specification Burner correspond to IP 20 1 0 1 2 3 4 5 50 60 70 80 90 100...

Page 9: ...e d1 d2 d3 B 30 110 M10 160 200 Because of the various boiler types with varying furnace geometries and furnace loads it is impossible to commit to a certain scattering angle or a specific distributio...

Page 10: ...33 324 279 7 50 26 47 314 270 29 28 347 298 8 00 28 24 335 288 31 23 370 318 8 50 30 00 356 306 33 18 393 338 9 00 31 77 377 324 35 14 417 358 13 kg h kW Mcal h 3 61 43 37 4 24 50 43 4 67 55 48 5 09 6...

Page 11: ...9 268 230 23 56 279 240 4 50 21 84 259 223 23 09 274 235 24 28 288 248 25 41 301 259 26 49 314 270 5 00 24 27 288 247 25 65 304 262 26 98 320 275 28 24 335 288 29 44 349 300 5 50 26 70 317 272 28 22 3...

Page 12: ...t button 8 Electric panel 9 Cover inspection glass 10 Switch I II 11 Switch I 0 12 Fan wheel 13 Motor 14 Nozzle assembly adjustment 15 Blast tube 16 Photo cell 17 Adjustment device 18 Indication air d...

Page 13: ...ntenance 3 1 1 Installation and maintenance instructions The maintenance instructions supplied with the burner must be kept at an easily accessible location in the boiler room 3 1 2 Instructions The u...

Page 14: ...14 Bentone 4 Installation 4 1 Handling and lifting instruktion The lifting aid are available as spare parts...

Page 15: ...aning filters are recommended for oils of a higher viscosity or oils that contain significant impurities Oil affected parts shall be selected in materials that are capable of withstanding the medium s...

Page 16: ...on all burner pipes This allows any drops of oil to run out 8 Insulate between the burner and boiler door to reduce radiated heat 9 Install the burner body on the flange 10 Lock the burner body using...

Page 17: ...w Load I 2 Loosen the screw A turn the damper to the desired position and retighten the screw A Step 2 3 Set the control switch S2 to High Load II 4 Use a hex key to screw the socket B in to decrease...

Page 18: ...o the installation in question and the fuel used at the time Basic settings The setting value for 150 kW according to default settings tables Refer to 6 2 for the correct settings procedure Nozzle ass...

Page 19: ...0 30 20 10 0 100 90 80 70 60 50 40 30 20 10 0 Prior to commissioning the basic settings of the burner can be set in accordance with the diagram See under Basic settings Note that it is simply a matter...

Page 20: ...lectrodes see technical data 8 If necessary replace the ignition electrodes 9 Fit the burner body and the burner flange together and secure with the nut G 10 Open the boiler spectacle flange to access...

Page 21: ...air dampers Removal and installation 1 Switch off the mains power 2 Note the position of the air damper and loosen the actuator locking screw H 3 Loosen the screws L securing the air damper 4 Set the...

Page 22: ...test run and check combustion 2 6 3 1 Replacing the drive shaft Removal and installation 1 Make sure the power to the burner is switched off 2 Detach the electrical panel 3 Disconnect the motor s ele...

Page 23: ...It is important that the pump shaft splines align correctly in the pump coupling 6 Connect hoses connection pipes and electrical cables 7 Turn on the mains power 8 Bleed the pump start the burner and...

Page 24: ...bration level are 5 0 mm s Check all bolts and nuts for correct torque Check fan wheel for damage and contamination Change when dirty unbalanced Check motor bearings If worn change motor bearings Use...

Page 25: ...ty range 2 12 mm2 s Pressure range 8 15 bar Rated voltage of coil 220 240V 50 60 Hz Oil temperature max 60 C Components 1 Suction line G 1 4 2 Return plug 3 Nozzle outlet G 1 8 Stage 2 and stage 1 4 P...

Page 26: ...e operation by pass plug removed and return plugged the oil which does not go through the nozzle lines is returned directly to the gear inlet and the suction line flow is equal to the sum of the 2 noz...

Page 27: ...150 16 56 141 150 11 41 105 150 31 81 150 150 26 69 148 150 19 66 150 150 13 48 122 150 36 94 150 150 31 81 150 150 22 75 150 150 16 55 139 150 42 108 150 150 35 92 150 150 d mm 35 45 55 65 75 95 60 7...

Page 28: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 29: ...es may be hot When servicing oil bearing components check for oil leakage when the burner is commissioned after servicing 7 1 3 Check oil line seals Once the burner has been installed and commissioned...

Page 30: ...the gasket seal pump Removal and installation 1 Disconnect hoses oil pipes and electrical cables 2 Loosen the pump screw J 3 Loosen the gasket seal s locking rings 4 Remove the old gasket seal 2 5 In...

Page 31: ...same wiring as the existing component or the specified alternative arrangement 5 Turn on the mains power 6 Check the function of the new component 7 Start the burner Check combustion Note When servici...

Page 32: ...32 Bentone 165 105 25 9 Oil burner control 9 1 Wiring diagram LOA 21 LOA24 LOA44 A DC Bl Svart LMO QRB 11 12 Blue Blau Bleue Black Schwarz Noir A1...

Page 33: ...e this time limit the control cuts out If for some reasons the flame disappears after this time limit the burner will make an attempt to re start 4 Full load thermostat ON 1 The ignition spark goes ou...

Page 34: ...ent light Check high voltage wiring and ignition electrodes Check preheater function Symptom Burner does not start Burner pre ventilates Burner stops Causes Fuse blown Boiler thermostat has not reset...

Page 35: ...ht Adjust the burner Check preheater function Adjust the preheater s set operating temperature Ensure that the new oil s physical parame ters are within the limits for which the burner is designed If...

Page 36: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke nu...

Page 37: ...perature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main swi...

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