Bentone B 40 A2.2, Installation And Maintenance Instruction

Page 1: ...Providing sustainable energy solutions worldwide 178 133 54 1 2019 10 23 Installation and maintenance instruction B 40 A2 2 Original translation of Installation and maintenance instruction...

Page 2: ...KS 76 24 1234567 1 230V 1 0A 50Hz IP 20 Man Year 2019 Cap Min Max Manualer p vriga spr k www bentone com download or scan QR code Enter the burner s article number on your data plate see picture and s...

Page 3: ...tor __________________ 17 4 9 Examples of basic setting B 40A2 2_________________ 18 4 10 Setting values for nozzle assembly and air damper B 40 _____________________________ 19 5 Burner servicing ___...

Page 4: ...elative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and...

Page 5: ...nected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be put into operation without proper safety and protection...

Page 6: ...h Change cleaning Brake plate 1 Year Change cleaning 3000h Change cleaning Motor 1 year 3000 hrs Cuppling chaft 1 year control change 3000h control change Fan wheel 1 Year Change when dirty unbalance...

Page 7: ...heating oil biofuel blend as defined in DIN V51603 6 and is used for Water heating generators Hot air generators these require LMO 24 255 C2E 2 1 Dimensions B 40 Min recommended distance to floor H I...

Page 8: ...0W 230V 1 7A 50Hz 8 F 230V 3 03A 50Hz 84 dBA 0 5 dBA Max operating current see data plate 2 2 Working field B 40 A2 2 8 0 26 5 kg h 95 310 kW 2 2 1 Electric Specification Burner correspond to IP 20 1...

Page 9: ...ious boiler types with varying furnace geometries and furnace loads it is impossible to commit to a certain scattering angle or a specific distribution pattern It should be noted that the scattering a...

Page 10: ...2 43 266 229 23 34 277 238 6 00 22 34 265 228 23 42 278 239 24 47 290 250 24 46 302 260 6 50 24 20 287 247 25 37 301 259 26 51 314 270 27 58 327 281 7 00 26 06 309 266 27 33 324 279 28 55 339 291 29 7...

Page 11: ...256 25 91 307 264 26 70 317 272 6 00 26 43 313 270 27 49 326 280 28 27 335 288 29 13 345 297 6 50 28 63 340 292 29 63 351 302 30 62 363 312 31 55 374 322 7 00 30 84 366 314 31 91 378 325 32 98 391 33...

Page 12: ...etector 8 Reset button 9 Electric panel 10 Cover inspection glass 11 Indicating lamp Switch I II 12 Change over switch Switch 0 I 13 Fan wheel 14 Motor 15 Nozzle assembly adjustment 16 Blast tube 17 D...

Page 13: ...ntenance 3 1 1 Installation and maintenance instructions The maintenance instructions supplied with the burner must be kept at an easily accessible location in the boiler room 3 1 2 Instructions The u...

Page 14: ...14 Bentone 4 Installation 4 1 Handling and lifting instruktion The lifting aid are available as spare parts...

Page 15: ...aning filters are recommended for oils of a higher viscosity or oils that contain significant impurities Oil affected parts shall be selected in materials that are capable of withstanding the medium s...

Page 16: ...boiler door to reduce radiated heat 9 Install the burner body on the flange 10 Lock the burner body using with the nut nuts 11 Connect the oil pipes to the pump refer to the chapter servicing of burne...

Page 17: ...lume Turn orange cam towards 90 Adjust the operating switch back to low capacity and check Full capacity Adjust the operating switch to low capacity I Reduce the air volume Turn red cam towards 0 Incr...

Page 18: ...tion and the fuel used at the time Basic settings The setting value for 250 kW in accordance with basic setting tables For the correct procedure when implementing settings see below Nozzle assembly co...

Page 19: ...set in accordance with the diagram See under Basic settings Note that it is simply a matter of a basic setting that should be adjusted retrospectively once the burner has started A flue gas analysis...

Page 20: ...n electrodes see technical data 8 If necessary replace the ignition electrodes 9 Fit the burner body and the burner flange together and secure with the nut G 10 Open the boiler spectacle flange to acc...

Page 21: ...icate any damper shaft 10 Re install the damper motor and mounting plate on the air intake Make sure the damper axle is properly mounted 11 Install the intake grille for the air intake 12 Release the...

Page 22: ...e the damper motor from the mounting plate 6 Mount the damper to the damper axle 7 Install the new damper motor on the mounting plate 8 Connect the damper motor s cables 9 Re install the damper motor...

Page 23: ...test run and check combustion 2 5 4 1 Replacing the drive shaft Removal and installation 1 Make sure the power to the burner is switched off 2 Detach the electrical panel 3 Disconnect the motor s ele...

Page 24: ...It is important that the pump shaft splines align correctly in the pump coupling 6 Connect hoses connection pipes and electrical cables 7 Turn on the mains power 8 Bleed the pump start the burner and...

Page 25: ...bration level are 5 0 mm s Check all bolts and nuts for correct torque Check fan wheel for damage and contamination Change when dirty unbalanced Check motor bearings If worn change motor bearings Use...

Page 26: ...ty range 2 12 mm2 s Pressure range 8 15 bar Rated voltage of coil 220 240V 50 60 Hz Oil temperature max 60 C Components 1 Suction line G 1 4 2 Return plug 3 Nozzle outlet G 1 8 Stage 2 and stage 1 4 P...

Page 27: ...e operation by pass plug removed and return plugged the oil which does not go through the nozzle lines is returned directly to the gear inlet and the suction line flow is equal to the sum of the 2 noz...

Page 28: ...150 16 56 141 150 11 41 105 150 31 81 150 150 26 69 148 150 19 66 150 150 13 48 122 150 36 94 150 150 31 81 150 150 22 75 150 150 16 55 139 150 42 108 150 150 35 92 150 150 d mm 35 45 55 65 75 95 60 7...

Page 29: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 30: ...es may be hot When servicing oil bearing components check for oil leakage when the burner is commissioned after servicing 6 1 3 Check oil line seals Once the burner has been installed and commissioned...

Page 31: ...the gasket seal pump Removal and installation 1 Disconnect hoses oil pipes and electrical cables 2 Loosen the pump screw J 3 Loosen the gasket seal s locking rings 4 Remove the old gasket seal 2 5 In...

Page 32: ...same wiring as the existing component or the specified alternative arrangement 5 Turn on the mains power 6 Check the function of the new component 7 Start the burner Check combustion Note When servici...

Page 33: ...33 Bentone 165 105 27 8 Oil burner control 8 1 Wiring diagram If the boiler is not equipped with wired contacts connect the enclosed contacts to terminals X4 and X6 in accordance with wiring diagram...

Page 34: ...1 opens 2 2 Solenoid valve 1 opens Oil mist is formed and ignited The photocell indicates a flame 3 a b The safety time expires If no flame is established before this time limit the control cuts out...

Page 35: ...nt light Check high voltage wiring and ignition electrodes Check preheater function Symptom Burner does not start Burner pre ventilates Burner stops Causes Fuse blown Boiler thermostat has not reset P...

Page 36: ...ght Adjust the burner Check preheater function Adjust the preheater s set operating temperature Ensure that the new oil s physical parame ters are within the limits for which the burner is designed If...

Page 37: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke nu...

Page 38: ...perature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main swi...

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