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Bentone 

8.3  Delayed ignition

Indications

Burner pulsates at 

start with hot flue gases

Burner pulsates at start

Causes

Excessively strong draught

Excessive pressure drop across the brake 

plate

Preheater temperature too low

New oil type

Nozzle partially blocked

Oil pressure too low

Flue is blocked or damaged

The fan wheel is slipping on the shaft

Pump coupling loose or worn

Preheater blocked

Delayed ignition

Excessively strong draught

Excessive pressure drop across the brake 

plate

Preheater temperature too low

New oil type

Remedies

Correct boiler draught

Adjust the burner

Check preheater function

Adjust the preheater's set operating 

temperature

Ensure that the new oil's physical parame-

ters are within the limits for which the 

burner is designed. If not, change the oil.

Replace nozzle

Check and adjust

Check and correct

Check and tighten

Replace

Check the ignition electrode setting, 

(see technical data)

Check that the ignition electrodes 

are not damaged

Check high voltage cables

Check position of 

nozzle assembly setting

Correct boiler draught

Adjust the burner

Check preheater function

Adjust the preheater's set operating 

temperature

Ensure that the new oil's physical parame-

ters are within the limits for which the 

burner is designed. If not, change the oil.

Indications

The burner pump emits noise during start

The burner pump emits noise during 

operation

8.4  Noise in pump

Causes

Insufficient negative pressure on the suction 

side pump

Remedies

Check the oil system in order to reduce 

pressure drop

Rebuild the oil system to form a solution 

with a transport oil pump

Check that the oil used has the physical 

parameters that the burner is rated for. If 

not, change the oil.

Temperature of the oil from the tank is too 

low, increase the temperature of oil from 

tank

Clean the pump filter

8.5  Pump pressure

Indications

The burner pump can not build up pressure

Causes

No oil

Oil viscosity too low

Pump worn

Pump run using impure oil that has worn the 

pump out prematurely

Blocked pump filter

Remedies

Check that there is oil and that it reaches 

the pump

Check that the oil reaching the pump has 

the physical parameters that the pump 

can handle. Change the oil or the pump's 

oil parameters

Replace the pump

Replace pump and install self-cleaning 

filter in the oil system

Check, clean pump filter

Summary of Contents for Bentoflex ST 133 K

Page 1: ...Providing sustainable energy solutions worldwide 178 109 17 1 2019 09 19 Installation and maintenance instruction ST 133 K10K CN...

Page 2: ...2 Bentone...

Page 3: ...15 5 Burner servicing ____________________________________ 18 5 1 Servicing _______________________________________ 18 5 2 Servicing the combustion device ___________________ 18 5 3 Replacing the oil...

Page 4: ...elative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and...

Page 5: ...tch this must be equipped with a hatch opening switch connected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be...

Page 6: ...h Change cleaning Brake plate 1 Year Change cleaning 3000h Change cleaning Motor 1 year 3000 hrs Cuppling chaft 1 year control change 3000h control change Fan wheel 1 Year Change when dirty unbalance...

Page 7: ...il B10 heating oil biofuel blend as defined in DIN V51603 6 and is used for Water heating generators Hot air generators these require LMO 24 255 C2E 2 1 Dimensions ST 133 Min recommended distance to f...

Page 8: ...Flange 1 d1 d 2 d 3 Combustion device d1 d2 d3 ST 133 90 M10 125 150 2 3 Burner installation 2 3 1 Hole patten Make sure the hole pattern on the boiler is designed for burner flange Length of blast t...

Page 9: ...lete burner Sound ST 133 K 125W 0 95A 230V 50 60Hz 4 F 230V 0 8A 50Hz 74 dBA 0 5 dBA ST 133 KV 125W 0 95A 230V 50 60Hz 4 F 230V 1 0A 50Hz 74 dBA 0 5 dBA 2 5 1 Electric Specification Burner correspond...

Page 10: ...0 39 3 42 40 0 85 2 83 33 3 00 36 3 16 37 3 32 39 3 47 41 3 61 43 3 74 44 3 87 46 1 00 3 33 39 3 53 42 3 72 44 3 90 46 4 08 48 4 24 50 4 40 52 4 56 54 1 10 3 66 43 3 88 46 4 09 48 4 29 51 4 48 53 4 67...

Page 11: ...tion cables 5 Nozzle assembly 6 Nozzle 7 Brake plate 8 Blast tube 9 Ignition electrodes 10 Connecting pipe 11 Air damper 12 Solenoid valve 13 Pump 14 Drive coupling 15 Indication air damper 16 Fan whe...

Page 12: ...ot pinched or otherwise damaged during installation or servicing 3 1 1 Installation and Maintenance Manual The maintenance instructions supplied with the burner must be kept at an easily accessible lo...

Page 13: ...ected to tensile stresses or become excessively bent when the burner is swung out or removed for servicing The oil filter should be installed so that the filter cartridge can easily be replaced or cle...

Page 14: ...of the oil filter 3 For single pipe systems the return plug must be removed refer to Pump instructions 4 When installing oil hoses check that the supply and return hoses are fitted to the appropriate...

Page 15: ...26 ST 133KV 76 26 Burner output 70 kW Output calculation due to preheater for nozzle choice according to the table refer to Technical data Estimated nozzle output 70 x 1 06 74 2 kW 74 2 11 86 6 25 kg...

Page 16: ...16 Bentone Air Insert scale Setting values for insert ST 133K KV Setting values for air damper ST 133K KV 0 5 10 15 20 25 30 35 10 61 77 4 97 9 119 9 0 5 10 15 20 25 10 61 77 4 97 9 119 9...

Page 17: ...position affects airflow Therefore it is always necessary to fine tune airflow using the burner s airflow regulator 4 1 4 Air intake adjustment Setting the air intake is very important to achieve goo...

Page 18: ...off mains power and disconnect the Europlug from the burner 2 Remove the burner from the boiler by loosening the screw A 3 Loosen the housing screw B and remove the front cover C 4 Visually inspect t...

Page 19: ...pump 5 Disconnect the solenoid valve cable from the pump 6 Disconnect the connection tube D from the pump 7 Loosen the screws E and pull out the oil pump 8 Install the new oil pump on the burner Tigh...

Page 20: ...eel 9 Fit the fan wheel to the motor tighten the locking screw The fan wheel must be fitted with a little play between the motor and the fan wheel Make sure that there are no scratching noises Refit t...

Page 21: ...witch on mains power start the burner and check the combustion 5 6 Replacing the entire electrical package 1 Switch off mains power and disconnect the Europlug from the burner 2 Remove the burner from...

Page 22: ...emove the burner control and loosen the two bottom screws in the relay socket 4 The Europlug plate is firmly attached under the relay socket 5 Remove the cable of the component to be replaced 6 Connec...

Page 23: ...240V 50 60 Hz Oil temperature max 60 C Components 1 Suction line G 1 4 2 Return line G 1 4 and internal by pass plug 3 Nozzle outlet G 1 8 4 Pressure gauge port G 1 8 5 Vacuum gauge port G 1 8 6 Pres...

Page 24: ...by pass channel between the pressure and return sides of the valve is open No pressure will then be built up to open the valve it does not matter which speed the gear set has When the solenoid is acti...

Page 25: ...38 1 2 18 61 150 2 3 22 73 150 3 4 26 85 150 4 4 30 97 150 11 38 96 150 7 27 71 150 20 54 116 150 16 46 100 150 12 42 107 150 8 31 79 150 23 61 130 150 19 52 112 150 13 47 118 150 9 34 88 150 26 68 14...

Page 26: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 27: ...the burner and check seals and combustion Use caution when operating the burner surfaces may be hot When servicing oil bearing components check for oil leakage when the burner is commissioned after s...

Page 28: ...gasket seal pump Removal and installation 1 Disconnect hoses oil pipes and electrical cables 2 Loosen the pump screw J 3 Loosen the gasket seal s locking rings 4 Remove the old gasket seal 2 5 Install...

Page 29: ...29 Bentone 165 105 31 7 Oil burner control 7 1 Wiring diagram Mains connection and fuses in accordance with local regulations A DC Bl Svart LMO QRB 12 11 Blue Blau Bleue Black Schwarz Noir A1...

Page 30: ...rol 3 a b The safety time expires If no flame is established before this time limit the control cuts out If for some reasons the flame disappears after this time limit the burner will make an attempt...

Page 31: ...sed the problem by pressing and holding the reset button for 3 seconds The number of flashes below is repeated with a pause in between 2 flashes No flame signal when safety time expires 4 flashes Fals...

Page 32: ...nt light Check high voltage wiring and ignition electrodes Check preheater function Symptom Burner does not start Burner pre ventilates Burner stops Causes Fuse blown Boiler thermostat has not reset P...

Page 33: ...ght Adjust the burner Check preheater function Adjust the preheater s set operating temperature Ensure that the new oil s physical parame ters are within the limits for which the burner is designed If...

Page 34: ...171 905 28...

Page 35: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke nu...

Page 36: ...perature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main swi...

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Page 40: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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