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172 305 25   07-01

Flame monitoring and measure-
ment of ionisation current

The burner is monitored according 
to the ionisation principle. Check the 
ionisation current on start-up and on 
each service call.

The reason for a low ionisation current 
may be leaking currents, bad connec-
tion to earth, dirt or a faulty position 

of the flame electrode in the burner 

head. Sometimes also a faulty gas/air 
mixture may cause too weak a ionisation 
current.

The ionisation current is measured 
by means of a microampere meter  
(µA)  connected in series with the 

flame electrode and the gas burner 

control.

Connect the µA-meter, see figure. Min. 

required ionisation current according 
to table. In practice this current must 
be considerably higher, preferably 
more than 10 µA. All the gas burners 
are equipped with a ionisation cable 
that can be slit which facilitates the 
connection of the µA-device. 

Gas pressure switches:

Adjustment range:

  2,5-50  mbar   GW 50
  5-150  mbar   GW 150

Adjustment of min. gas pressure 
switch

The min. pressure switch should react 
if the gas pressure is too low and 
prevent the burner from starting. Too 
low a gas pressure during operation 
should stop the burner. The burner 
may start again when the rated gas 
pressure has been reached.
Remove the protective cover. Connect 
a pressure gauge for measuring the 
rated pressure. Decide on pressure 
at which the gas switch should switch 
off. Set this pressure by means of the 
valve. Carefully turn the knob (see 

figure) until the gas pressure switch 

switches off. The value shown on the 
scale should then approximately cor-
respond with the value shown on the 
pressure gauge. Tolerance on scale 

appr.  ± 15 %. Open the ball valve.

GENERAL INSTRUCTION

Adjustemnt of max. gas pressure 
switch

The burner is equipped with a max. 
gas pressure switch only on request. 
It should stop the burner if the gas 
pressure exceeds the set value. The 
burner can then only be re-started 
manually (gas burner control or 

 

overpressure switch).
Remove the protective cover. Connect 
a pressure gauge for measuring the 
rated gas pressure. Decide on pres-
sure at which the gas pressure switch 

should switch off. Turn the adjustment 

knob to this value. Tolerance on the 

scale ±15%.

Adjustment of air pressure switch

The air presure switch should stop the 
burner if the air volume is reduced. 

The air proving device shall be adjusted 

in such a way that if there is insufficient 

air supply at the highest or lowest 
burner operating stage, the device 
operates before the supervised pres-

sure is less than 80% of the pressure 

at the controlled stage and the CO 
content of the combustion products 

exceeds 1% by volume.

Air pressure switch:

Adjustment range ca:

 

1-10  mbar   LGW 10

 

2,5-50  mbar   LGW 50

Flame monitoring

Gas pressure switch, air pressure 
switch

Gas control

Connection to terminal

in gas control

Min. ionisation

current required

LMG

1

2 µ A

LGB

1

10 µ A

LFL

24

10 µ A

MMI 810

2

5 µ A

TMG 740-3

1

5 µ A

Summary of Contents for BG 450 M

Page 1: ...178 016 76 Installation and maintenance instruction BG450M...

Page 2: ...op is installed before servicing Take great care when servicing Trap and pinch risks can be present The boiler s sound level can exceed 85 dBA during operation Use ear protectors when present in the b...

Page 3: ...0 Motor 18 Switch l ll For modulating burner Change over switch manually automatically 19 Indicating lamp Stage 1 20 Switch 0 1 21 Contactor 22 Control box 23 Ignition transformer 24 MultiBloc 11 Conn...

Page 4: ...mbar mbar Natural gas LPG Natural gas LPG Natural gas LPG Natural gas LPG 450 120 550 12 4 6 55 21 360 40 30 50 2 Town gas 2 Town gas 2 Town gas 2 Town gas Out range TECHNICAL DATA Type designation BG...

Page 5: ...TECHNICAL DATA DIMENSIONS OF FLANGE 172 215 19 08 01...

Page 6: ...tion is required this valve is equipped with controls for variable opening 6 6 b Safety valve 1 7 Valve proving system 8 Air damper motor 9 Air pressure switch 10 Gas burner control Pos 5b 7 Component...

Page 7: ...s are very useful Do like this Remove the cover of the fan hous ing Loosen the nut D of the gas assembly package Loosen ignition cable and ionisation cable of gas assembly Loosen the screw A on both s...

Page 8: ...1N 50 60 H z 230 V 172 425 61 08 01 ELECTRIC EQUIPMENT Gas burner control LMG22 LME22 Wiring diagram 1 5 If there is no Plug in contact X4 X16 on the boiler connect to the contact enclosed...

Page 9: ...egulations Function 1 Operating switch ON Thermostat ON Gas pressure switch ON Air damper closed A control is made that the air pressure switch does not indicate fan pressure Then the burner motor sta...

Page 10: ...e at the end of TSA Fault or soiled detector electrode Fault or soiled fuel valves Poor adjustment of burner 3 x Air pressure monitor does not close LP faulty LP incorrectly adjusted Fan motor does no...

Page 11: ...n LME 11 permits a maximum of three start attempts if the start cycle is uninterrupted Continuous Off Red Yellow Green 4 5 Colour code table for multi coloured signal lamps Light diodes Status Colour...

Page 12: ...necting signal amplifier Alarm control table Red flashing code on signal lamp LED Possible causes Flashing 2 x No flame at End of TSA Defective or obscured flame monitor Defective or obscured fuel val...

Page 13: ...that phase and neutral are not reversed The gas shut off cock should be closed To prevent the gas pressure switch from locking out it should be linked temporarily After the main switch has been switc...

Page 14: ...MEASURES AND CHECKS BEFORE START UP Inner assembly Town gas Inner assembly Natural gas LPG Inner assembly Biogas UV detector Propan Natural gas 172 205 18 08 01...

Page 15: ...Net calorific value Gas quality kWh Nm3 kJ Nm3 kcal Nm3 Natural gas 10 3 37 144 8 865 Propane 26 0 93 647 22 350 Butane 34 3 123 571 29 492 Town gas 4 9 17 653 4 213 Bio gas 7 0 25 219 6 019 V Gas vol...

Page 16: ...room 172 205 70 07 01 LOC 1 Electrical connection gas pressure switch mini 2 Electrical connection gas valve 3 Pressure switch mini 4 Flange connection inlet 5 Test point connection 1 8 before V1 6 F...

Page 17: ...PBR are ready from factory Mounting instruction impulse lines PL PF and PBr Max inlet pressure 360 mbar Valves V1 V2 class A group 2 in accordance with EN 161 Governor class A group 2 in accordance wi...

Page 18: ...Releasing button By pressing the button and snap ping it down the motor will be released and the damper can easily be turned This function facilitates an exchange of damper motor Start the burner obse...

Page 19: ...udy the sections dealing with adjustments of multi bloc com bustion air and combustion head Open the ball valve and switch on the main switch If the burner starts the actual adjustment can be made Adj...

Page 20: ...e at which the gas switch should switch off Set this pressure by means of the valve Carefully turn the knob see figure until the gas pressure switch switches off The value shown on the scale should th...

Page 21: ...oubles Trouble free operation is dependent onthreefactors electricity gasandair supply Should there be any changes intheratiobetweenthesethreefactors there is a risk of break downs It has been proved...

Page 22: ...nt 5 Is the gas relay of the burner ready for start and not locked out 6 Is the air supply to the burner sufficient To facilitate fault location we have drawn up a scheme showing the most frequent fau...

Page 23: ...t No electrical connection through the air pressure switch Test the adjustment and the function of the air pressure switch The starting load is not correctly adjusted Reduce or increase the gas supply...

Page 24: ...odes are wrongly adjusted Readjust The gas pressure is too high Check and adjust by means of a pressure gauge and a pressure adjustment valve The flue gas side is blocked Check the chimney flue Pulsat...

Page 25: ...high The CO content is too high Excess air when using natural gas and gasoil propane butane Choke the air Air shortage Open the air supply Check the flue gas damper The holes in the gas nozzle are clo...

Page 26: ...BG800 BG800LN and BG950 all fan gas burners to which this declaration relates is in conformity with the following standard s or the normative socument s title and or number and date of issue of the s...

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