Berco 700527-2, Owner'S Manual

Page 1: ...T 2010 MTD 900 SERIES CAUTION READ FOLLOW ALL SAFETY RULES INSTRUCTIONS BEFORE OPERATING YOUR EQUIPMENT L 08 ASSEMBLY REPAIR PARTS OPERATION MAINTENANCE 106218 OWNER S MANUAL Model Number 700527 2 Subframe with Winch 700528 1 Compact Drive Mechanism 700529 1 Northeast Drive Mechanism 106218_EN ...

Page 2: ...rt must be returned to an authorized dealer within the warranty period for repairs In the event that defective merchandise must be returned to manufacturer for repairs freight fees are prepaid and a written authorization from BERCOMAC must be obtained by dealer prior to the shipment This warranty extends only to equipment operated under normal conditions To validate a warranty claim it is the user...

Page 3: ...3 Drive Mechanism Installation 13 OPERATION MAINTENANCE Controls 16 Maintenance 16 Belt Replacement 16 Verify Tire Pressure 16 DISMOUNTING STORAGE Dismounting 16 Storage 16 TROUBLE SHOOTING 17 PARTS BREAKDOWN AND PARTS LIST Compact Drive Mechanism 700528 1 18 Northeast Drive Mechanism 700529 1 20 Subframe 700527 2 22 Winch 106125 25 TORQUE SPECIFICATION TABLE 26 ATTACHMENTS 27 PAGE ...

Page 4: ...REGARDLESS OF THE HAZARD BE EXTREMELY CAREFUL DANGER Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed WARNING Signals a hazard that may cause serious injury or death if the recommended precautions are not followed CAUTION Signals a hazard that may cause minor or moderate injury if the recommended precautions are not followed Record your ...

Page 5: ...hes and shift into neutral before starting engine 3 Do not operate the accessory without wearing adequate winter outer garments Avoid loose fitting clothing that can get caught in moving parts Wear footwear that will improve footing on slippery surfaces 4 Handle fuel with care it is highly flammable a Use approved fuel container b Never add fuel to a running engine or hot engine c Fill fuel tank o...

Page 6: ... hurt people or damage property 9 Never operate the accessory at high transport speeds on slippery surfaces Use care when backing up 10 Do not carry passengers 11 Disengage power to the accessory when it is transported or not in use 12 Never operate the accessory without good visibility or light 13 Keep the accessory away from heat sources or flames 14 Never handle the winch cable or hook while in...

Page 7: ...vere injury or death To avoid injury to hands or fingers Always keep hands clear of rope hook loop hook and fairlead opening during installation operation and when spooling in or out Always use extreme caution when handling hook and rope during spooling operations Always wear heavy leather gloves when handling rope Keep hands away from the hot surface ...

Page 8: ...permanently on your vehicle NOTE It is not necessary to remove mower deck at this step STEP 1 SUBFRAME INSTALLATION Refer to parts breakdown section for parts identification TOOLS REQUIRED Wrenches 1 2 3 4 5 16 7 16 9 16 10mm Ratchet Sockets 2 16 1 2 9 16 3 4 10mm Cutting pliers Pliers Square head screwdriver 2 3 Please sort out and identify all the hardware before starting installation Lists for ...

Page 9: ...n place Do not use if there is a rubber bushing 6 Carriage bolt 5 16 n c x 3 4 Insert as shown 7 Flange nut 5 16 n c Tighten firmly 8 Plastic grommet Insert as shown 9 Square head set screw 5 16 n c x 1 2 Insert as shown Install handle support Install the left right braces items 1 2 on each side of the vehicle Item Description Action 1 2 Left right brace qty 2 Install on the inside as shown 3 Hex ...

Page 10: ...Description Action 1 Female hitch Install between the two supports 2 Heat shield Install the heat shield inside the female hitch 3 Hex bolt 3 8 x 1 qty 4 Insert as shown 4 Flange nut 3 8 qty 4 Tighten all the nuts firmly See NOTE 2 at top of page Install the female hitch between the two supports Install the spring item 1 Item Description Action 1 Spring Install the spring on the frame as shown NOT...

Page 11: ...sert on the bolt as shown 5 Cab support Insert on the bolt as shown 6 Flange nut 5 16 n c Tighten 7 Square head set screw 5 16 x 1 2 Insert in the hole of the cab support NOTE Keep the tractor bolt in a safe place for future installation Do not use if there is a rubber bushing 1 Tractor bolt Remove from tractor 2 Carriage bolt 5 16 n c x 1 1 2 Insert as shown Install the cab support ...

Page 12: ... switch as soon as the accessory touches the ground This will keep the cable from tangling up which causes premature wear Before drilling the hole check behind the dashboard to make sure there is enough space to install the switch Drill a 1 2 hole in the dashboard or an appropriate place see reference drawing Stick the UP DOWN decal over the hole for the switch Insert the switch in the hole and se...

Page 13: ... the back of the starter switch make sure to touch the metal part of the wire on most tractors it is the A1 terminal on the ignition switch that is used for accessories Before connection verify with HI LOW tester If the tester s light turns on turn the ignition key to the position Off The light must turn off You have identified the ignition wire if not repeat the operation on another wire INSTALL ...

Page 14: ...ot interfere with anything on the tractor nor come into contact with any heating electrical or removable elements of the tractor Tie the wires with four nylon tie wraps included in the kit Connect the relay wires to the battery Install the heat shield item 1 Item Description Action 2 Hex bolts 1 4 x 1 2 qty 2 Tighten firmly 1 Heat shield Install as shown Install the heat shield VERY IMPORTANT Make...

Page 15: ...anism item 1 Item Description Action 1 Back of drive mechanism Hook on the tractor frame right side 2 Front of drive mechanism Install between the supports 4 Pin qty 2 Insert as shown On the right side pin and sleeve item 3 from the outside On the left side and pin from the inside 5 Hair pin qty 2 Secure the pins 6 Carriage bolt 5 16 x 1 Insert in the back of the drive as shown 7 Bracket Install o...

Page 16: ...wards the back to apply enough tension on the spring 5 Square head set screw 5 16 x 1 2 Secure the adjustment rod Install the belt on the engine pulley of the vehicle Check the tension on the spring If necessary adjust the tension by moving the adjustment rod and tighten the set screw Install the manual clutch cable Secure clutch cable Install the cable clip item 2 Item Description Action 1 Hex bo...

Page 17: ...when the drive mechanism is engaged VERIFICATION OF THE BELT AND PULLEY ALIGNMENT WARNING TO PREVENT INJURIES It is the person who installs the drive mechanism responsibility to make sure that when the clutch is disengaged that all moving parts stop For more information do not hesitate to contact the technical support WARNING TO PREVENT INJURIES do this verification when the engine of the vehicle ...

Page 18: ...chment b Remove the rear counterweight when you remove the front attachment if applicable c Remove the belt from the engine pulley d Dismount the drive mechanism by supporting it in your hand Carefully lower to the ground Manual clutch activated by cable Unhook cable shield by removing the hair pin Unhook spring Pull out drive mechanism from underneath tractor e You may leave the subframe on tract...

Page 19: ...terminals for corrosion Clean when required Winch is damaged Replace or repair winch Please refer to parts breakdown section for parts identification HOW TO KNOW POINTS TO CHECK Poor connections Recheck wiring with the owner s manual HI LOW voltage tester does not work Connect it on battery posts and of a functional battery If there is no light the tester is damaged The control switch inoperative ...

Page 20: ...18 PARTS BREAKDOWN COMPACT DRIVE MECHANISM 700528 1 ...

Page 21: ...n Goupille 1 103234 14 Hair pin 3mm Goupille à ressort 3mm 2 102617 15 Sleeve Douille 1 102782 16 Knob Bouton 1 103027 17 Sleeve Douille 1 105839 18 V Belt A 50 Courroie en V A 50 1 104104 19 V Belt B 124 Courroie en V B 124 1 102484 20 Cable clip Attache câble 1 104381 21 Hex bolt 1 4 n c x 1 2 Boulon hex 1 4 n c x 1 2 1 O L 22 Carriage bolt 5 16 n c x 1 Boulon à carrosserie 5 16 n c x 1 1 O L 23...

Page 22: ...20 PARTS BREAKDOWN NORTHEAST DRIVE MECHANISM 700529 1 ...

Page 23: ...4 14 Hair pin 3mm Goupille à ressort 3mm 2 102617 15 Sleeve Douille 1 103035 16 Knob Bouton 1 103027 17 Sleeve Douille 1 105839 18 V Belt A 54 Courroie en V A 54 1 105186 19 V Belt B 130 Courroie en V B 130 1 104887 20 Cable clip Attache câble 1 104381 21 Hex bolt 1 4 n c x 1 2 Boulon hex 1 4 n c x 1 2 1 O L 22 Carriage bolt 5 16 n c x 1 Boulon à carrosserie 5 16 n c x 1 1 O L 23 Carriage bolt 3 8...

Page 24: ...22 PARTS BREAKDOWN SUBFRAME 700527 2 ...

Page 25: ...104818 11 Heat shield Pare chaleur 1 104824 12 Heat shield Pare chaleur 1 105228 13 Push plate Plaque de poussée 1 105150 14 Winch assembly Treuil assemblé 1 106125 15 Handgrip Poignée 1 104825 16 Winch control wire Fil du contrôle du treuil 1 106103 17 Wire assembly Fil assemblé 1 105256 18 Wire assembly Fil assemblé 1 104831 19 Relay Relais 1 105257 20 Limit switch Commutateur de fin de course 1...

Page 26: ... n c x 1 GR5 Boulon hex 1 2 n c x 1 GR5 2 O L 37 Metal screw T H 12 x 3 4 Vis à métal T H 12 x 3 4 4 O L 38 Square head set screw 5 16 x 1 2 Vis à pression à tête carré 5 16 x 1 2 2 O L 39 Flange nut 5 16 n c Écrou à bride 5 16 n c 9 O L 40 Flange nut 3 8 n c Écrou à bride 3 8 n c 4 O L 41 Nylon Insert lock Nut 5 16 n c Écrou à garniture de nylon 5 16 n c 2 O L 42 Nylon Insert lock Nut 3 8 n c Écr...

Page 27: ...age intérieur 1 105239 4 Drum support bushing Coussinet du support de tambour 1 105242 5 Drum support plate Plaque de support du tambour 1 105243 6 Spline shaft Arbre à cannelures 1 105246 7 Spring Ressort 1 105245 8 Drum Tambour 1 105238 9 Bushing Coussinet 1 105240 10 Base plate assembly Plaque de base assemblée 1 105244 11 Winch cable Cable du treuil 1 106089 12 Flange nut M6 x 1 00 Écrou à bri...

Page 28: ...4 298 3 358 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 160 200 216 8 271 400 480 542 4 650 9 600 720 813 6 976 3 1 25 4 250 300 338 8 406 5 580 696 786 5 943 8 900 1080 1220 4 1464 5 METRIC BOLT TORQUE SPECIFICATIONS COARSE THREAD Size Screw Grade No Pitch mm Foot Pounds Newton Meters Pitch mm Foot Pounds Newton Meters M6 4T 1 00 3 6 5 8 4 9 7 9 7T 5 8 9 4 7 9 ...

Page 29: ...ent TRACTOR WINTER CAB 700271 34 700423 40 Universal type fits on a wide variety of lawn and garden tractors ROTARY TILLER 700312 Mounts to the rear of lawn yard garden tractors 14 to 25 HP Comes complete with drive manual lift mechanisms mounting hardware SOUFFLEUSE 700465 40 700474 44 700478 48 Mounts on the same subframe as the blade rotary broom TIRE CHAINS Two link spacing Required for tracti...

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Page 32: ...30 WHEN PERFORMANCE DEPENDABILITY ARE NON NEGOTIABLE Bercomac Limitée 92 Fortin North Adstock Quebec Canada G0N 1S0 WWW BERCOMAC COM PRINTED IN CANADA ORIGINAL NOTICE BY ...