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INSTALLATION

13

13  FILLING AND EMPTYING

Before system commissioning it is necessary to wash and 

fill it.

Solar collectors are exposed to the risk of frost during win-

ter, as they are installed outdoor. Moreover, they can reach 

high temperatures in stagnation conditions, consider these 

things when choosing the heat transfer fluid.

If copper piping has been used and joints have been 

hot brazed, flush out the system to remove any braz-

ing residues. Seal test the system after you have 

flushed it out. Fill the solar collector with glycol/water 

mix immediately after flushing it out, because flushing 

water may remain trapped in the circuit (with a conse-

quent risk of freezing).

For system washing, filling and emptying, follow the 

instructions contained in the manual of the matched 

solar station.

Filling, emptying and venting must be carried out with 

collectors at ambient temperature and protected from 

solar radiation.

A

7

°C

Manual

bleed valve

(accessory)

Anti-freez mix

Heat exchanger

of solar

Solar collector

Heat

transfer fluid

filling pump

Water control system

R

M

M

T

14  DEVICE CLEANING AND 

MAINTENANCE

The following operations must be exclusively per-

formed by Technical Assistance Centre

It is recommended to clean the glass once a year, as the 

deposit of dust and leaves reduces system efficiency.

The collector must be cleaned with water or water and 

soap. Dry the collector at the end of cleaning operations.

Do not use abrasive products, petrol or triethylene.

The heat transfer fluid must be checked every 2 years to 

verify the effectiveness of water and glycol mix, including 

its pH value.

-  Check the antifreeze with the suitable instrument - 

refractometer or hydrometer- (nominal value approx. 

-30°C): if the limit value of -26°C is exceeded, replace 

or top-up the antifreeze.

-  Use litmus paper to check the pH (nominal value ap-

prox. 7.5). If the measured value is below 7, change 

the heat transfer liquid.

Check the integrity of insulation and expansion joints.

15  RECYCLING AND DISPOSAL

The device is primarily composed of:

At the end of the device's useful life, these components 

must be separated and disposed of according to current 

regulations in the country of installation.

Material

Component

Glass

Cover

Brass - Copper - Aluminium

Absorber

Rock wool

Insulation

Aluminium - Steel

External frame

Silicone - PA66

Sealing elements of con-

nections

Summary of Contents for 20184340

Page 1: ...Installation Manual Solar Solar collector SCF 25 4B Installation Manual EN ...

Page 2: ...t conforms to all applicable laws and standards b This product must only be used for the purpose for which it is designed and made as specified by B B declines all responsibility contractual or other for damage to property or injury to persons or animals caused by improper installation adjustment maintenance or use b All servicing and repairs must be performed by a qualified heating engineer b Sol...

Page 3: ...nce Centre to request a service call under warranty b Size the solar expansion tank so as to ensure com plete absorption of the expansion of the fluid con tained within the system with reference to the prevail ing regulations on the matter In particular consider fluid characteristics considerable fluctuation of ser vice temperature and vapour that might be generated during solar collector stagnati...

Page 4: ... CODICE TIPO CP25TSS S N FABBRICATO IN ITALIA da Riello S p A 13000000 BAR CODE 128B Anno di produzione SERIALE PROGRESSIVO EN 12975 1 ISO 9806 Certif Serial N Model Codice Modello Matricola Codice Tipo Dimensioni Superficie lorda Superficie di apertura Superficie assorbitore Peso a vuoto Massima pressione di esercizio Contenuto liquido Massima concentrazione glicole Liquido termovettore COLLETTOR...

Page 5: ...25 4B Total area 2 301 m2 Exposed area 2 152 m2 Effective absorption area 2 140 m2 Water connections 2x 1 M 2x 1 F Ø Empty weight 44 0 kg Liquid content 1 7 l Recommended flow rate for each line per m2 of collector 30 l h x m2 Minimum flow rate for each line per m2 of collector 20 l h x m2 Maximum flow rate for each line per m2 of collector 200 l h x m2 Glass thickness 3 2 mm Thickness of glass wo...

Page 6: ...unding air and with total solar radiation of 1000 W m2 referred to the exposed area Pressure drop in solar collectors PRESSURE DROP mbar 10 0 20 30 40 50 0 100 200 300 400 500 600 700 800 900 1000 15 10 5 0 0 50 100 150 200 250 300 350 400 FLOW RATE l h With antifreeze water mix of 33 3 66 7 and heat transfer medium temperature 20 C WIND AND SNOW LOADS ON COLLECTORS The maximum allowable load for ...

Page 7: ...on 8 HANDLING Separate the solar collector from the wooden pallet by removing the film wrapping Apply the data label provided in the document enve lope to the back of the solar collector Once you have removed the outer packaging proceed as follows to unpack and handle the solar collector Tilt the solar collector slightly and grip it at the four points shown A to lift it Use a hoist or other suitab...

Page 8: ...oping roof mounting frames to in stall any other equipment They are designed only for use with B solar water heating systems The installation of the solar field changes the pre existing structure of the roof It is necessary to check and possi bly adapt all the roof elements to prevent any seepages or damages caused by wind and or snow 1 5 m 1 5 m b Collectors must be installed at a safety distance...

Page 9: ...e drilled use ballasts not supplied fairly distributed on all the bearing points as shown in the figure kg Wind speed km h Inclination angle of solar col lectors Mass in kg distributed on the various bear ing points to secure a collector from wind lifting 100 30 45 135 130 30 45 255 150 30 45 355 The indicated values are valid both for vertical and horizontal installation ...

Page 10: ...tightening a fitting HOLD THE OPPOSITE FITTING STEADY WITH A SECOND TOOL to avoid damage seal ring Plug captive nut captive nut seal ring seal ring Plug captive nut seal ring Union captive nut When tightening a fitting HOLD THE OPPOSITE FITTING STEADY WITH A SECOND TOOL to avoid damage sensor pocket toward the heat transfer circuit from the heat transfer circuit captive nut Ring nut seal ring capt...

Page 11: ...ge circuit towards the exchanger must be made on the side of probe socket T of the last collector of the series see figure Lines of solar collectors can be connected either in series provided each line contains no more than 6 collectors or in parallel The complete circuit must always be hydrauli cally balanced See the following sample layouts Connection between collectors must be carried out only ...

Page 12: ...sory 17 Heat transfer fluid recovery M Collector outlet R Collector return 3 1 1 R M C M 4 4 4 9 8 11 17 10 13 14 2 6 12 Valve group 5 7 15 16 T b If copper pipes are used joints must be hot brazed b We recommend the use of stainless steel pipes specially made for solar collectors for the outlet return and probe pipes The probe cable should be of the shielded type b Do not use plastic or multistra...

Page 13: ...M T 14 DEVICE CLEANING AND MAINTENANCE b The following operations must be exclusively per formed by Technical Assistance Centre It is recommended to clean the glass once a year as the deposit of dust and leaves reduces system efficiency The collector must be cleaned with water or water and soap Dry the collector at the end of cleaning operations a Do not use abrasive products petrol or triethylene...

Page 14: ...ean the glass once a year as the deposit of dust and leaves reduces system efficiency To check the heat transfer fluid to verify its effective ness every two years To check the integrity of solar collector insulations and any expansion joints every two years For cleaning operations and solar collector efficiency check contact the nearest Technical Assistance Cen tre End user ...

Page 15: ...END USER 15 ...

Page 16: ... 23 A 23900 Lecco LC www berettaboilers com The manufacturer strives to continuously improve all products Appearance dimensions technical specifications standard equipment and accessories are therefore liable to modification without notice ...

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