BERG BENOMIC Series, Technical Handbook

Page 1: ...Technical Handbook BENOMIC Berg Hortimotive Burg Crezeelaan 42a 2678 KZ De Lier Nederland Tel 31 0 174 517 700 Fax 31 0 174 516 958 E mail info berghortimotive nl Internet www berghortimotive com...

Page 2: ...serial number year of construction If you would like to contact Berg Hortimotive or one of their dealers with respect to this BENOMIC please ensure that this information is always readily available V...

Page 3: ...gs or instructions such as those shown on the BENOMIC or contained in this documentation for example inexperienced or incorrect usage or maintenance being used for applications other than those for wh...

Page 4: ...ties are subject only to the warranty provisions set by the suppliers Hydraulic pumps are subject only to the manufacturer s warranty provided the pump comes with an undamaged safety seal from the sup...

Page 5: ...TEM 18 7 4 ALIGNMENT WARNINGS SYSTEM 19 7 5 STABILIZERS 19 8 USAGE 20 8 1 OPERATION 21 8 1 1 Controls located on the lower trolley 21 8 1 2 Controls located on the platform 22 8 2 EMERGENCY LOWERING V...

Page 6: ...or indirect damage resulting from not following the operating and safety instructions contained in this handbook Neither does Berg Hortimotive accept liability whenever you or a third party make modif...

Page 7: ...lth and safety catalog in force in the Netherlands see 7 2 Only operate the BENOMIC on the correct pipe rail system Ensure that the centre to centre measurement of the pipe rails matches precisely wit...

Page 8: ...cinity except the operator or standing within a short distance The BENOMIC may only be operated by persons of at least 18 years of age who have received adequate instructions for operating the BENOMIC...

Page 9: ...n the pipe rails the scissor should be fully collapsed before moving the BENOMIC Never use the BENOMIC on public roads or paths It is forbidden to step off the equipment before it is in the lowest pos...

Page 10: ...ingers hands arms and head becoming wedged between the scissors The danger of becoming wedged under the trolley during lowering or raising with a hoist The trolley tipping over resulting from an unsui...

Page 11: ...It is forbidden to use the BENOMIC for any other purposes The loading may only consist of a maximum of one person with a secured load which together weight no more than 250kg for the standard 2 scisso...

Page 12: ...43 Fig 3 2 Maximum dimensions of the 2 scissor up to 3 meter Fig 3 3 Minimum dimensions of the 2 scissor up to 3 meter Fig 3 4 Maximum dimensions of the 2 scissor up to 3 5 meter Fig 3 5 Minimum dime...

Page 13: ...Fig 3 6 Maximum dimensions of the 3 scissor model up to 3 5m Fig 3 8 Maximum dimensions of the 3 scissor model up to 4 4m Fig 3 7 Minimum dimensions of the 3 scissor model up to 3 5m Fig 3 9 Minimum d...

Page 14: ...Translated user manual EN V11 BENOMIC 14 43 Fig 4 0 Maximum dimensions of the 4 scissor model up to 5 7m Fig 4 0 Minimum dimensions of the 4 scissor model up to 5 7m...

Page 15: ...ding rack hopper and rails Right Benomic 3 scissor model without stabilizers to 5 7m Hydraulic pump Switch box Lifting system limit switch Lifting swivelling 0 37kW motor Chain Drive wheel flange Hydr...

Page 16: ...ation on its flange wheels see 8 3 but it can also be moved by way of forklift truck If moving by forklift truck please observe the following 1 Collapse the scissor construction completely 2 Pull in t...

Page 17: ...arnings All protective covers and caps are in place The securing of the scissor assembly to the lower trolley and the rails on the scissor plus any sliding racks or containers Proper functioning of th...

Page 18: ...rce in the Netherlands It should have a so called cone value on the top layer of more than 0 4 Mpa 62 psa Employing a pipe rail system that is not described in the policy regulation according to the h...

Page 19: ...sor set at the lowest position and at the slowest speed If this does not indicate a problem try it once again with the scissor raised but still at the slowest speed Resume activities if the problem no...

Page 20: ...breaks this gives serious damage to the batteries Avoid charging to early battery condition indicator is in the green area unnecessary charging affects the capacity and life of the batteries ATTENTION...

Page 21: ...button is kept in that position Rotate the button anticlockwise white line downwards and the scissor lowers for as long as the button is kept in that position Attention Ensure that no person or object...

Page 22: ...The charge process should by continuous until the charger shows the indication end of charge cycle after 12 hours or more Reed the manual of the charger Avoid charging to early battery condition indic...

Page 23: ...s the switch is held in Once the scissor has almost fully collapsed the lowering process slows down in the interests of comfort and also to safeguard the equipment Watch out for persons or objects in...

Page 24: ...OMIC will travel in the desired direction The second method is to put the trolley onto its lift wheels Press button 10 on the right hand side and the BENOMIC is raised on its lift wheels The BENOMIC c...

Page 25: ...st container serves as a buffer for harvesting peppers The maximum load capacity of the platform should be reduced by the weight of the container and the sliding rack The maximum loading capacity of 4...

Page 26: ...ch 80 amp fuse blown Consult your dealer Control current 10A fuse is blown Consult your dealer Stabilizers not extended only with 3 scissor and 4 scissor model Turn the stabilizers out enough for extr...

Page 27: ...issor Brush Damp cloth X Check for leaks and damage to cables and hoses Visual X Check for waste material or string etc twisted around wheels and chains Visual X General mechanical damage Visual X Che...

Page 28: ...lace to block them as described see picture 7 1 Put the grease gun over the grease nipples and pump in the lubricant until it flows out of the outer edges of the bearing bushes 9 3 Pipe rail system ma...

Page 29: ...chain The chain tension should be approximately 1cm if not carry out the following 1 Switch off the BENOMIC at the main switch and remove the key from the slot to avoid the BENOMIC being switched on a...

Page 30: ...whole day true and recharged at the end of the day If a acoustic signal gives by repeat 2 signals stop immediately and charge the BENOMIC Switch OFF the BENOMIC with the key switch before connection t...

Page 31: ...n on platform 1100 1100 1100 1100 Work platform length 1900 1900 2151 2151 Work platform width 420 420 420 420 Maximum work platform height 2990 2990 3524 3524 Maximum Load capacity kg 250 450 550 250...

Page 32: ...l force N 110 110 110 Weight kg c to c 550 450 470 535 Motor capacity Moving kW 0 37 0 37 0 37 Motor capacity Hydr kW 1 2 1 2 1 2 Hydr fluid Visc 46 L 2 4 2 4 2 4 Max travel speed on pipes m min 57 57...

Page 33: ...sor and hydraulic lift with stabilizers up to 4 4 metres in height Pipe rail trolley type BENOMIC with fourfold scissor and hydraulic lift with stabilizers up to 5 7 metres in height Part number Seria...

Page 34: ...ser manual EN V11 BENOMIC 34 43 Appendix 1 Maintenance log book Repairs and or maintenance activities described on the form below Date Description of repair maintenance Type no Serial no Name of compa...

Page 35: ...s gives not sufficient bearing capacity For a description of the soil bearing capacity we reference to the policy regulation according to the health and safety catalog in force in the Netherlands Fig...

Page 36: ...sition Fig 3 Let loose the locking pin knob and be sure that the locking pin is fixed in a locking hole Fig 4 If not so move the stabilizer arm until the pin is locked in a locking hole near to the ma...

Page 37: ...ground Fig 6 there should be no movement in the middle of the stabilizer construction after the described action The limit switch should be switched now and working safely at height is now possible F...

Page 38: ...deep discharge batteries shortens the lifespan Timely loading and proper maintenance will prolong the life of the batteries Timely loading reduces heat generation in motor and speed controller and bat...

Page 39: ...ut out these are available from Berg Hortimotive Use only chargers suitable for 24V 110Ah Lead acid batteries see charger instructions Do not interrupt the charging process allow the batteries to beco...

Page 40: ...machine The type of batteries applicable to the charger in question are stated on the charger itself and the charger manual SubstanceBatteries wet filled with acid electric storage UN Number 27 HIN 80...

Page 41: ...h out with water for at least 15 minutes and seek immediate medical attention Remove contaminated clothing immediately and drench affected skin with plenty of water Persons who have been in contact wi...

Page 42: ...Translated user manual EN V11 BENOMIC 42 43...

Page 43: ...r contamination on the top layer periodically after detection How to clean Remove dirt or contamination on the top layer using a soft brush or cloth or a compressed air line 6 bar Chemical contaminati...